1. Field of the Invention
The invention relates to a method of format change of a system for cutting a continuous web of corrugated board, which is conveyed in a conveying direction and has two lateral margins, into several continuous sectional webs of corrugated board, having a first and a second group of longitudinal-cutter tools, the method comprising the following steps: producing two first external longitudinal cuts and an intermediate first internal longitudinal cut in a web of corrugated board by a first group of longitudinal-cutter tools; disengaging at least a part of the first group of longitudinal-cutter tools from the web of corrugated board; engaging at least a part of the second group of longitudinal-cutter tools with the web of corrugated board; producing two second external longitudinal cuts and an intermediate second internal longitudinal cut in the web of corrugated board by the second group of longitudinal-cutter tools; producing an internal connecting cut which connects the first internal longitudinal cut and the second internal longitudinal cut and extends crosswise of the conveying direction; producing two external connecting cuts which extend crosswise of the conveying direction and respectively connect a first external longitudinal cut and a second external longitudinal cut.
2. Background Art
EP 0 894 583 B1 teaches a method of format changeover in a slitter/scorer machine in a corrugating plant. Provision is made for a first series of slitting tools and a second series of slitting tools, each consisting of a row of rotating, individually disengageable knives. For format changeover, all the knives of the first series of slitting tools disengage from the web of corrugated board with the exception of a single knife. Only the knife that remains engaged with the web of corrugated board makes a longitudinal cut further into an area of format change. Then this knife disengages too. Simultaneously a single knife of the second series of slitting tools moves into an active position so that the cut that is produced and the cut that extends into the area of format change overlap at their respective ends in the conveying direction. Sequentially, all the other knives of the second series of slitting tools engage with the web of corrugated board. Subsequently, the two longitudinal cuts that project into the area of format changeover are connected with one another by a crosscut that extends vertically of the conveying direction so that two continuous sectional webs of corrugated board originate which then move via a switch on to two different levels. Drawbacks of the known method of format changeover reside in that the entire corrugated board of the area of format change cannot be exploited in the subsequent job of cutting the sheets of corrugated board to size, thus being scrap. Given high conveying rates of for instance 300 m/min, format changeover areas of considerable length may result. Removing the area of format change from the web of corrugated board poses an additional problem. In dependence on the type of format changeover, the one-piece reject frequently has a width of more than half the width of the web of corrugated board. However, webs of corrugated board of inferior width are stacked subsequently so that the rejects frequently lead to inaccuracies in the job of stacking the sheets of corrugated board.
It is an object of the invention to improve the above method of format change in such a way that the described drawbacks are reduced. In a method of the type mentioned at the outset, the object is attained by the features wherein the longitudinal cuts are made such that the first external longitudinal cuts and the second external longitudinal cuts lap over one another in pairs in the conveying direction and such that the first internal longitudinal cut and the second internal longitudinal cut lap over one another in the conveying direction; and wherein the external connecting cuts are applied such that they end before the respectively adjacent margin. The gist of the invention resides in producing at least three respective longitudinal slits by a first and a second group of longitudinal-cutter tools, all of the slits lapping over one another and their ends being connected with one another in pairs by connecting cuts so that four continuous sectional webs originate, namely two continuous marginal strips and two continuous sectional webs of corrugated board that are going to be subsequently treated. In this way, the length of the area of format change is strongly reduced in the conveying direction so that on the whole, the web of corrugated board can be exploited more efficiently. Moreover, the rejects have an inferior width, which considerably reduces any problems of stacking the sheets of corrugated board.
Additional features and details of the invention will become apparent from the ensuing description of an exemplary embodiment, taken in conjunction with the drawing.
a and 7b are illustrations according to
a and 8b are illustrations according to
A corrugating plant 1 comprises a customary corrugating machine for the production of webs of corrugated board, known for example from U.S. Pat. No. 5,632,850, GB 2 305 675 A or DE 43 05 158 A1, which reference is made to for further details. The corrugating machine is located to the right of
In a conveying direction 3, the corrugating plant 1 successively comprises a longitudinal-cutter/scorer unit 4 and a cross cutter 5 downstream thereof. It is also possible to dispose the cross cutter 5 upstream of the longitudinal cutter/scorer unit 4. Downstream of the cross cutter 5, a marginal-strip-discharge unit 6 is disposed in the vicinity of both margins of the web of corrugated board 2, discharging the marginal strips 7. Downstream thereof, provision is made for a switch 8 for dividing the web of corrugated board 2 into two levels. A cross-cutter unit 9 is disposed downstream of the switch 8, having two sectional cross cutters 10 one on top of the other. Directly downstream of the cross-cutter unit 9, provision is made for one conveyor belt 11 per sectional cross cutter 10, delivering to a depository stack 13 sheets of corrugated board 12 that have been slit to size.
The longitudinal-cutter/scorer unit 4 comprises a first longitudinal-cutter unit 14 as well as a second downstream longitudinal-cutter unit 15. A first scorer unit 16 and a second scorer unit 17 are disposed upstream of the longitudinal-cutter units 14, 15. The longitudinal-cutter units 14 and 15 comprise tool beds which are provided with rotating knives 18 that are mounted on tool holders and can be shifted individually crosswise of the conveying direction 3. The knives 18 are able individually to engage with the web of corrugated board 2, cooperating with rotating brush rolls (not shown) which are disposed on the other side of the web of corrugated board 2 when the knives 18 are sunk into the web of corrugated board 2. The scorer units 16 and 17 each comprise two tool beds which are disposed one on top of the other substantially in mirror symmetry to the web of corrugated board 2. The pivotable tool beds are provided with scoring tools 19 which are disposed on tool holders and individually displaceable crosswise of the conveying direction 3. The scoring tools 19 are able to engage individually with the web of corrugated board 2. As regards the detailed design of the longitudinal-cutter/scorer unit 4, reference is made to U.S. Pat. No. 6,071,222 and DE 101 31 833 A.
By means of the associated hydraulic cylinder 28, each cutting support 26 can be moved from a first position into a second position and vice versa. In the first position—the position of cutting 29—the support 26 is located directly underneath the roll 21. The vertical distance of the roll 21 from the cutting support 26 is selected such that the knife 24, upon rotation of the roll 21, nearly touches the cutting support 26, but completely severs the web of corrugated board 2 located there-between. The vertical adjustment may also be selected for the knife 24 to touch the cutting support 26. In the second position—the non-cutting position 30—the piston rod 27 of the hydraulic cylinder 28 is fully extracted so that the cutting support 26 is located upstream thereof in the conveying direction 3. The marginal-strip-discharge unit 6 is comprised of delivery tables which are disposed in the vicinity of the margins 31, 32 of the web of corrugated board 2, mouthing into two downstream collecting containers 33 that are disposed there-below.
The switch 8 comprises a feed table 34 for supply of the web of corrugated board 2 and two delivery tables 35, 36, one on top of the other, for delivery of the web of corrugated board 2 on two levels. For improved transfer of the web of corrugated board 2 from the feed table 34 to the delivery tables 35, 36, provision is made for several switch elements 37 which are disposed side by side on the feed table 34 and are able to pivot in relation to the delivery tables 36 into corresponding angular positions. Reference is made to DE 103 54 671.5 for a detailed description of the fundamental design of the switch 8.
The cross-cutter unit comprises two sectional cross cutters 10 which are disposed one on top of the other. Each sectional cross cutter 10 comprises two rotating cross-cutter rolls 38 which are disposed one on top of the other, extending vertically of the conveying direction 3; each roll 38 has a radially outward cross-cutter knife 39 for sizing the sheets of corrugated board, completely and transversely slitting a web of corrugated board that passes there-through.
The following is a description of the regular job of cutting to size sheets of corrugated board 12, i.e. without any change of format. The job of scoring fulfilled by the scorer units 16 and 17 will not be explained. For the production of longitudinal cuts, the knives 18 of for example the first longitudinal-cutter unit 14 are in engagement with the web of corrugated board 2. The number of knives 18 and, consequently, the number of the longitudinal cuts produced depends on the respective order i.e., on the size to which to cut the web of corrugated board. Two external longitudinal cuts L11 and L31 sever the two external marginal strips 7 which are also denoted by B1 and B4. The marginal strips 7 are being discharged laterally by the marginal-strip-discharge unit 6; they do not pass via the switch 8. The other longitudinal cuts L41, L51, L21 and L61 seen in
The following is a description of the sequence of format changeover, taken in conjunction with the succession of
With the exception of the knife or knives which are located in the area of overlap U, all the knives of the second longitudinal-cutter unit 15 are being moved into engagement with the web of corrugated board 2 at such intervals that the second longitudinal cuts produced, L12, L42, L22, L62 and L32, lap over the ends of the first longitudinal cuts L11, L41, L21, L61, L31 in the conveying direction 3. In other words, as seen along the web of corrugated board, the second longitudinal slits start before the first longitudinal slits end. Only the knife 18 or the knives 18 of the second longitudinal-cutter unit 15 which are located in the lap area U are being engaged belatedly so that the produced slit or slits do not lap over the first slits. In
The third step is illustrated in
a and 7b show the fourth step of treatment. After discharge of the marginal strips B1, B4, the two continuous sectional webs of corrugated board B2, B3 are being delivered on two levels in the switch 8. The web B2 that is delivered upwards is seen in
That is when the fifth and last step starts, which is illustrated in
Owing to the constellation given by way of example, the sequence of cuts in the web B2 of
Generally, the following applies to the method of format changeover: Fundamentally, all the knives—if possible—of the second longitudinal-cutter unit 15 are being engaged so that the second longitudinal slits produced lap over the ends of the first longitudinal cuts. In particular, at least three pairs of longitudinal cuts, in particular at least four pairs of longitudinal cuts, in particular at least five pairs of longitudinal cuts, overlap in the conveying direction 3. Only when the given format to be slit demands for a longitudinal cut located in the area of overlap U, the corresponding cut, depending on its length, will end before the first longitudinal cuts or after the second longitudinal cuts. Practice has shown that constellations of that kind are comparatively rare, there being a tendency towards trying to place the various orders i.e., sheets of corrugated board that are to be cut, on the web of corrugated board for as small as possible a width of the area of overlap U. The wider the area of overlap U, the more difficult will it be to pass the corresponding web B2 of B3 along the switch 8. If there are no longitudinal cuts in the area of overlap U in case of the first longitudinal cuts and/or the second longitudinal cuts, all longitudinal cuts are made on the corresponding side, all having the same length.
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04025396 | Oct 2004 | EP | regional |
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20060086217 A1 | Apr 2006 | US |