Many printing devices operate to place ink onto a substrate. Some printing devices may include one or more nozzles that dispose droplets of ink onto a substrate according to data provided to the printing device. Printing devices may also include one or more motors that move the nozzles across portions of the substrate in order to dispense the ink onto the substrate and one or more motors that may feed the substrate through the printing device. Ink may be arranged on a substrate in a manner that is recognizable by a human, such as in the form of characters (e.g., letters, numbers, symbols) or pictures. Ink may also be arranged on a substrate to be recognized by a machine, such as a bar code.
In some instances, ink including a magnetic material may be printed onto a substrate in order to encode data on the substrate. The magnetic ink may be printed on the substrate in addition to ink that does not include a magnetic material. The magnetic ink may be disposed on a substrate to convey information that is human readable (e.g., magnetic ink character recognition code), information that is machine readable (e.g. magnetic stripe), or both.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter; nor is it to be used for determining or limiting the scope of the claimed subject matter.
This application is directed to disposing ink including magnetic material onto a substrate. In some instances, ink including magnetic material can be referred to herein as “magnetic ink.” The magnetic ink can be disposed on at least a portion of a surface of the substrate such that the amount of magnetic ink is divided into a plurality of sections. Individual sections of the plurality of sections can be spaced at substantially regular intervals. Additionally, individual sections of the plurality of sections can have a common shape.
A substrate having an ink including a magnetic material can be produced by an apparatus that includes a container that stores the ink including the magnetic material. The apparatus can dispose the magnetic ink onto the substrate according to data received by the apparatus. The data and instructions for processing the data can be stored by one or more computer-readable storage media of the apparatus. The apparatus can also include a magnetizing device that magnetizes the magnetic material disposed on the substrate. In some cases, the magnetizing device can apply a magnetic field that produces a particular alignment of the magnetic material.
The detailed description is set forth with reference to the accompanying drawing figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The use of the same reference numbers in different figures indicates similar or identical items or features.
The technologies described herein are generally directed to disposing a magnetic ink onto a substrate. In particular, magnetic ink is disposed on a portion of a substrate such that the amount of magnetic ink is divided into a plurality of sections where individual sections of the plurality of sections can be spaced at substantially regular intervals. In some cases, the substrate can be a paper substrate that is fed into an apparatus that includes components to eject the magnetic ink onto a surface of the substrate. In an implementation, the individual sections of the plurality of sections can have a common shape. By arranging the magnetic ink onto a substrate in this manner the magnetic field produced by the magnetic ink can be strong enough to attract other portions of magnetic ink disposed on additional substrates. In this way, a plurality of substrates having magnetic ink disposed described according to implementations herein can form objects having a number of shapes and structures when placed in proximity with each other. Furthermore, in some scenarios, a non-magnetic ink can be dispensed onto a surface of the substrate. The non-magnetic ink can be dispensed onto the surface of the substrate to form characters and/or pictures on the surface of the substrate.
The framework 100 can also include a printing apparatus 108 that operates to dispose ink onto the substrate 102. The printing apparatus 108 can include one or more components for dispensing ink onto the substrate 102. For example, the printing apparatus 108 can include a first printing component 110 for dispensing non-magnetic ink onto the substrate 102. The first printing component 110 can be coupled to at least one non-magnetic ink source 112 that stores non-magnetic ink. As used herein, the term “non-magnetic ink” refers to ink that is free of magnetic material or contains trace amounts of magnetic material. The non-magnetic ink can include one or more components. To illustrate, the non-magnetic ink can be an aqueous ink that includes water and at least one color-containing element. In some cases, the at least one color-containing element can include one or more dyes. In other cases, the at least one color-containing element can include one or more pigments. The non-magnetic ink can also include a water soluble solvent. Additionally, the non-magnetic ink can include a surfactant. Further, the non-magnetic ink can include one or more additional components, such as a buffer, a chelating agent, a solubilizer, other components, or combinations thereof.
In an illustrative implementation, non-magnetic ink can be fed into the first printing component 110 from the at least one non-magnetic ink source 112. To illustrate, the non-magnetic ink can be fed into the first printing component 110 by a pump. The first printing component 110 can include one or more nozzles that dispense non-magnetic ink onto the substrate 102. In some cases, the first printing component 110 can dispense droplets of the non-magnetic ink onto the substrate 102. In a particular example, pressure, heat, or both can be applied to non-magnetic ink obtained from the at least one non-magnetic ink source 112 to eject the non-magnetic ink through one or more nozzles of the first printing component 110 onto the substrate 102.
The printing apparatus 108 can also include a second printing component 114 to dispense magnetic ink onto the substrate 102. The second printing component 114 can be coupled to at least one magnetic ink source 116 that stores magnetic ink. As used herein, the term “magnetic ink” refers to ink that includes more than trace amounts of a magnetic material. The magnetic material included in the magnetic ink can include Neodymium (Nd), in some cases. In addition, the magnetic material included in the magnetic ink can include Niobium (Nb), in some scenarios. Further, the magnetic material included in the magnetic ink can include Boron (B). In still other instances, the magnetic material included in the magnetic ink can include Iron (Fe). In an illustrative implementation, the magnetic material can include a combination of Nd, Fe, and B. For example, the magnetic material included in the magnetic ink can include Nd2Fe14B. In another illustrative implementation, the magnetic material can include a combination of Nd, Fe, Nb, and B.
In an implementation, the magnetic ink can include at least about 40% magnetic material by volume of a total volume of the magnetic ink, at least about 50% magnetic material by volume of a total volume of the magnetic ink, or at least about 60% magnetic material by volume of a total volume of the magnetic ink. Additionally, the magnetic ink can include no greater than about 90% magnetic material by volume of a total volume of the magnetic ink, no greater than about 80% magnetic material by volume of a total volume of the magnetic ink, or no greater than about 70% magnetic material by volume of a total volume of the magnetic ink. In an illustrative implementation, the magnetic ink can include an amount of magnetic material included in a range of about 45% by volume to about 85% by volume of a total volume of the magnetic ink. In another illustrative implementation, the magnetic ink can include an amount of magnetic material included in a range of about 65% by volume to about 85% by volume of a total volume of the magnetic ink. In an additional illustrative implementation, the magnetic ink can include an amount of magnetic material included in a range of about 72% by volume to about 82% by volume of a total volume of the magnetic ink.
Further, the magnetic ink can include particles of magnetic material having a d50 of no greater than about 150 micrometers, no greater than about 125 micrometers, no greater than about 110 micrometers, no greater than about 90 micrometers, no greater than about 75 micrometers, or no greater than about 50 micrometers. The magnetic ink can also include particles of magnetic material having a d50 of at least about 2 micrometers, at least about 5 micrometers, at least about 10 micrometers, at least about 20 micrometers, at least about 25 micrometers, or at least about 30 micrometers. In an illustrative example, the magnetic ink can include particles having a d50 included in a range of about 2 micrometers to about 25 micrometers. In another illustrative example, the magnetic ink can include particles having a d50 included in a range of about 3 micrometers to about 10 micrometers.
In some cases, the magnetic ink can be an aqueous magnetic ink. In other situations, the magnetic ink can be a non-aqueous magnetic ink. Additionally, the magnetic ink can include an epoxy resin. In an illustrative example, a ratio of a volume of magnetic material to a volume of epoxy resin in the magnetic ink can be included in a range of about 2.5:1 to about 4:1. In another illustrative example, a ratio of volume of magnetic material to a volume or epoxy resin in a magnetic ink can be included in a range of about 3.2:1 to about 3.6:1. The magnetic ink can include additional components, such as one or more solvents, one or more surfactants, other components, or combinations thereof.
The printing apparatus 108 can also include one or more magnetizing devices represented by magnetizing device 118. The magnetizing device 118 can include a magnet that produces a magnetic field. In an implementation, the magnetizing device 118 can be positioned proximate to portions of magnetic ink that have been printed on the substrate 102. In these cases, the magnetizing device 118 can apply a magnetic field to the magnetic ink and align magnetic particles of the magnetic ink along a direction of the magnetic field. In one example, the magnetizing device 118 can cause magnetic particles of the magnetic ink to be aligned according to a first polarity. In another example, the magnetizing device 118 can cause magnetic particles of the magnetic ink to be aligned according to a second polarity that is opposite the first polarity. In a particular implementation, the printing apparatus 108 can include a first magnetizing device that aligns magnetic particles of the magnetic ink according to the first polarity and a second magnetizing device that aligns magnetic particles of the magnetic ink according to the second polarity. For example, the printing apparatus 108 can include a first magnet and a north pole of the first magnet can be applied to a first portion of the magnetic particles of the magnetic ink disposed on the substrate 102 giving the first portion of the magnetic particles a first polarity. Continuing with this example, the printing apparatus 108 can include a second magnet and a south pole of the second magnet can be applied to a second portion of the magnetic particles of the magnetic ink disposed on the substrate 102 giving the second portion of the magnetic particles a second polarity. The alignment of particles of the magnetic material of the magnetic ink disposed on the substrate 102 will be described in more detail with respect to
The printing apparatus 108 can also include a drive component 120 that can move the first printing component 110 in order to dispense the non-magnetic material onto the substrate 102. Additionally, drive component 120 can move the second printing component 114 in order to dispense magnetic ink onto the substrate 102. Further, the drive component 120 can move the magnetizing device 118 to apply a magnetic field to portions of the substrate 102 that include magnetic ink in order to magnetize the magnetic ink disposed on the substrate 102. The drive component 120 can include one or more motors, one or more belts, one or more microcontrollers, or combinations thereof, that operate to move the first printing component 120, the second printing component 114, the magnetizing device 118, or a combination thereof. In a particular implementation, the drive component 120 can include one or more stepper motors.
In an implementation, the printing apparatus 108 can include a control system 122 that controls the first printing component 110, the second printing component 114, the magnetizing device 118, the drive component 120, or a combination thereof For example, the control system 122 can send signals to the first printing component 110 to control the movement of the first printing component 110 across the substrate 102 and to control dispensing non-magnetic ink onto the substrate 102. In other cases, the control system 122 can send signals to the second printing component 114 to control the movement of the second printing component 114 across the substrate 102 and to control dispensing magnetic ink onto the substrate 102.
The control system 122 can also send signals to the magnetizing device 118 to cause the magnetizing device 118 to generate a magnetic field and move the magnetizing device 118 such that the magnetic field is applied to portions of the substrate 102 that include magnetic material. In some cases, the control system 122 can send signals to the magnetizing device 118 to apply a magnetic field to portions of the substrate including magnetic material in order to produce portions of the substrate having a first polarity and/or to produce portions of the substrate 102 having a second polarity that is opposite the first polarity. For example the control system 122 can send signals to the magnetizing device 118 to produce one or more portions of the substrate 102 having a north polarity, to produce one or more portions of the substrate having a south polarity, or to send signals to the magnetizing device 118 to produce one or more portions of the substrate 102 that have a north polarity and to produce one or more portions of the substrate 102 that have a south polarity.
In some cases, the substrate 102 can be one of a plurality of individual substrates that are individually fed through the apparatus 104. In other cases, the substrate 102 can be part of a roll of material that is fed through the apparatus 104. In these situations, the printing apparatus 108 can include a cutting device to cut the roll of material and produce a number of substrates from the roll of material. In an illustrative example, the substrate 102 can be fed through the printing apparatus 108 using one or more motors.
The printing apparatus 108 can perform a number of functions to transform the substrate 102 into a printed substrate 130. The printed substrate 130 can include one or more portions of non-magnetic ink represented by first portion 132. The first portion 132 can include characters, symbols, pictures, or a combination thereof. The printed substrate 130 can also include one or more portions of magnetic ink represented by the second portion 134. In some cases, the second portion 134 can include one or more individuals sections of magnetic ink that are spaced at regular intervals. The second portion 134 can also include individual sections of magnetic ink that have a common shape. The second portion 134 can also produce a magnetic field that can attract or repel portions of magnetic ink disposed on an additional substrate. In addition to having portions of magnetic ink disposed within boundaries of the printed substrate 130, the printed substrate 130 can also include portions of magnetic ink disposed along the boundaries of the printed substrate, such as a third portion 136. Furthermore, some portions of non-magnetic ink on the printed substrate 130 can overlay portions of magnetic ink on the printed substrate 130.
The apparatus 200 can also include a first housing 210 that includes a first non-magnetic ink printing component 212 and a first magnetic ink printing component 214. In an implementation, the first non-magnetic ink printing component 212 can dispense a non-magnetic ink onto the first side 206 of the substrate 202 and the first magnetic ink printing component 214 can dispense a magnetic ink onto the first side 206 of the substrate 202. In some cases, the first non-magnetic ink printing component 212 can include a first container that stores the non-magnetic ink and the first magnetic ink printing component 214 can include a second container that stores the magnetic ink. In other cases, the first non-magnetic ink printing component 212 can be coupled to one or more first non-magnetic ink containers that include non-magnetic ink via one or more first non-magnetic ink transport components. In a particular implementation, the one or more first non-magnetic ink containers can store different non-magnetic inks. To illustrate, a black ink can be stored in one first magnetic ink container and one or more colored inks can be stored in respective additional first non-magnetic ink containers. In situations where the first non-magnetic ink containers include multiple first non-magnetic ink containers, additional volumes of the same non-magnetic ink can be stored in at least a portion of the first non-magnetic ink containers.
Additionally, the first magnetic ink printing component 214 can be coupled to one or more first magnetic ink containers that include the magnetic ink via first magnetic ink transport components. The one or more first magnetic ink containers can also include multiple first magnetic ink containers that store different magnetic inks and/or additional volumes of the same magnetic ink. The first non-magnetic ink transport components and the first magnetic ink transport components can individually include tubing, a pump, or both. The first housing 210 can also include a magnetizing device 216 that applies a magnetic field to at least some of the portions of the first side 206 of the substrate 202 that include magnetic ink.
The expanded view of the housing 210 also shows that the magnetizing device 216 can include a first magnetic component 222, a second magnetic component 224, and a third magnetic component 226. In an implementation, the first magnetic component 222, the second magnetic component 224, and the third magnetic component 224 can each include a plate comprised of a magnetic metal. The respective plates of the first magnetic component 222, the second magnetic component 224, and the third magnetic component 226 can be coupled to a respective coil and a magnetic field can be generated when current is propagated through the coil. In some cases, the first magnetic component 222 can be used to produce an alignment of magnetic material disposed on the first surface 206 of the substrate 202 in a direction that is perpendicular to the first surface 206 of the substrate 202. Additionally, the second magnetic component 224 and the third magnetic component 226 can be used to produce an alignment of magnetic material disposed on the first surface 206 of the substrate 202 in a direction that is parallel to the first surface 206 of the substrate 202. The alignment of magnetic material disposed on substrates will be discussed in more detail with respect to
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The apparatus 200 can also include a first rail 228. The first housing 210 can be disposed on the first rail 228 such that the first housing 210 can move in directions indicated by the arrow 230. The movement of the first housing 210 along the first rail 228 can be controlled to locate the first non-magnetic ink printing component 212 to dispense non-magnetic ink onto particular portions of the first side 206 of the substrate 202. Additionally, the movement of the first housing 210 along the first rail 228 can be controlled to locate the first magnetic ink printing component 214 to dispense magnetic ink onto particular portions of the first side 206 of the substrate 202. Further, the movement of the first housing 210 along the first rail 228 can be controlled to locate the first magnetizing device 216 to apply a magnetic field to magnetic material disposed on particular portions of the first side 206 of the substrate 202 to magnetize the magnetic material.
The apparatus 200 can also include a second housing 232 that includes a second non-magnetic ink printing component 234 and a second magnetic ink printing component 236. The second housing 232 can be located under the substrate 202 as the substrate 202 is fed through the apparatus 200. In an implementation, the second non-magnetic ink printing component 234 can dispense a non-magnetic ink onto the second side 208 of the substrate 202 and the second magnetic ink printing component 236 can dispense a magnetic ink onto the second side 208 of the substrate 202. In some cases, the second non-magnetic ink printing component 234 can include a second non-magnetic ink container that stores the non-magnetic ink and the second magnetic ink printing component 236 can include a second magnetic ink container that stores the magnetic ink. In other cases, the second non-magnetic ink printing component 234 can be coupled to the second non-magnetic ink container that includes the non-magnetic ink via a second non-magnetic ink transport component and the second magnetic ink printing component 236 can be coupled to a second magnetic ink container that includes the magnetic ink via a second magnetic ink transport component. The second non-magnetic ink transport component and the second magnetic ink transport component can individually include tubing, a pump, or both. The second housing 232 can also include a second magnetizing device 238 that applies a magnetic field to at least some of the portions of the second side 208 of the substrate 202 that include magnetic material.
The apparatus 200 can also include a second rail 240. The second housing 232 can be disposed on the second rail 240 such that the second housing 232 can move in directions indicated by the arrow 242. The movement of the second housing 232 along the second rail 240 can be controlled to locate the second non-magnetic ink printing component 234 to dispense non-magnetic ink onto particular portions of the second side 208 of the substrate 202. Additionally, the movement of the second housing 232 along the second rail 240 can be controlled to locate the second magnetic ink printing component 236 to dispense magnetic ink onto particular portions of the second side 208 of the substrate 202. Further, the movement of the second housing 232 along the second rail 240 can be controlled to locate the second magnetizing device 238 to apply a magnetic field to magnetic material disposed on particular portions of the second side 208 of the substrate 202 to magnetize the magnetic material.
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The apparatus 200 can also include a control system 244. The control system 244 can include one or more hardware processor devices represented by processor 246 and one or more physical memory devices represented by memory 248. In some cases, the processor 246 can be a single processing unit or a number of processing units, any of which may include single or multiple computing units or multiple cores. Additionally, the processor 246 can be implemented as one or more microprocessors, microcomputers, microcontrollers, digital signal processors, central processing units, state machines, logic circuitries, and/or any devices that manipulate signals based on operational instructions. Among other capabilities, the processor 246 can be configured to fetch and execute computer-readable instructions, such as computer readable instructions stored in the memory 248.
The memory 248 can be examples of computer storage media for storing instructions which are executed by the processor 246 to perform various functions. In an example, the memory 248 can generally include both volatile memory and non-volatile memory (e.g., RAM, ROM, or the like). The memory 248 can also include one or more cache memory devices, one or more buffers, one or more flash memory devices, or a combination thereof Computer storage media includes volatile and non-volatile, removable and non-removable media implemented in any method or technology for storage of information, such as computer readable instructions, data structures, program modules, or other data. Additionally, computer storage media includes, but is not limited to, random access memory (RAM), read only memory (ROM), electrically erasable programmable ROM (EEPROM), flash memory or other memory technology, compact disc ROM (CD-ROM), digital versatile disks (DVD) or other optical storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other non-transmission medium that can be used to store information for access by a computing device. In contrast, communication media can embody computer readable instructions, data structures, program modules, or other data in a modulated data signal, such as a carrier wave. As defined herein, computer storage media does not include communication media.
The apparatus 244 can also include one or more additional components 250. For example, the one or more additional components 250 can include one or more input/output devices, such as a keyboard, a mouse, a touch screen, a display, speakers, a microphone, a camera, combinations thereof, and the like. The one or more additional components 250 can also include one or more communication interfaces for exchanging data with other devices, such as via a network, direct connection, or the like. For example, the communication interfaces can facilitate communications within a wide variety of networks or connections, such as one or more wired networks or wired connections and/or one or more wireless networks or wireless connections.
In an illustrative implementation, the control system 244 can obtain data that represents an image that is to be reproduced on the substrate 202. The data can be obtained via a network, such as a wired network or a wireless network. The data can also be obtained from the memory 248 or a memory device coupled to the apparatus 200. The control system 244 can utilize the data to generate commands to regulate the movement of the first housing 210, the second housing 232, or both to reproduce the image. In particular, the commands can cause the first non-magnetic ink printing component 218 to dispense an aqueous ink onto the first surface 206, the second non-magnetic ink printing component 234 to dispense the aqueous ink onto the second surface 208, or both. The commands can cause characters, such as letter, symbols, numbers, etc. to be printed onto one or more sides of the substrate 202. The commands can also cause pictures to be printed onto one or more sides of the substrate 202.
Additionally, the control system 244 can generate commands to cause the first magnetic ink component 214 to dispense a magnetic ink onto the first surface 206, the second magnetic ink component 236 to dispense magnetic ink onto the second surface 208, or both. In a particular implementation, the commands can cause the first magnetic ink component 214 and/or the second magnetic ink component 236 to dispense a magnetic material onto the substrate 202, such that the magnetic material can be arranged in a plurality of sections on the first surface 206, the second surface 208, or both. The plurality of sections can have a common shape, such as a circular shape, a rectangular shape, or a square shape, and be spaced at substantially regular intervals.
Further, the control system 244 can generate commands to cause the first magnetizing device 216 to move across the first surface 206 to apply a magnetic field to portions of the first surface 206 that include a magnetic material. The control system 244 can also generate commands to cause the second magnetizing device 238 to move across the second surface 208 to apply a magnetic field to portions of the second surface 208 that include a magnetic material. Applying a magnetic field to portions of the substrate 202 that include magnetic material can cause the portions of magnetic material to be aligned in a particular manner. Thus, the magnetized portions of the magnetic material disposed on a surface of the substrate 202 can be attracted to or repelled by a magnetic field depending on the polarity of the magnetic field experienced by the portions of magnetic material disposed on the substrate 202. In some cases, not all of the portions of magnetic material disposed on the substrate 202 may be magnetized. In addition, the commands to the first magnetizing device 216 and the second magnetizing device 238 can be directed to an intensity of the magnetic field generated, a time that the magnetic field is generated, or both. For example, commands sent to the first magnetizing device 216 can specify that current is to be applied to a magnetic component of the first magnetizing device 216 for a specified period of time to generate a magnetic field during that time. In addition, an amount of current to be applied to the magnetic component of the first magnetizing device 216 can also be specified by the commands.
The device 300 can include a first magnetic component 308 that includes a first coil 310 that is disposed around a first support member 312 and that includes a first magnetic plate 314. The device 300 can also include a second magnetic component 316 that includes a second coil 318 that is disposed around a second support member 320 and that includes a second magnetic plate 322. Optionally, the first support member 312 and the second support member 320 can be connected to form a single support member illustrated as yoke 324, which can stabilize and reinforce a magnetic field produced by the device 300. In an example implementation, the first magnetic component 314 can correspond to the first magnetic component 222 of
A first current 326 can be applied in a first direction indicated by the arrow of 326 to the first coil 310 and a second current 328 can be applied in a second direction indicated by the arrow of 328 to the second coil 318 of the device 300. The first current 326 in the first coil 310 and the second current 328 current in the second coil 318 can be applied to cause the first magnetic plate 314 and the second magnetic plate 322 to have opposite magnetic polarities. In a particular implementation, by applying the first current 326 and the second current 328 in the directions indicated in
When the magnetic field 330 is applied to the magnetic material 306, the magnetic material 306 becomes a magnetized material 332. In particular, the particles of the magnetized material 332 can be aligned according to the direction of the magnetic field produced between the first magnetic plate 314 and the second magnetic plate 322 by applying the first current 326 to the first coil 310 and applying the second current 328 to the second coil 318. To illustrate, a first portion of magnetic particles 334 becomes disposed in a first direction and has a polarity opposite the polarity of the first magnetic plate 314. Additionally, a second portion of magnetic particles 336 becomes disposed in a second direction and has a polarity opposite the polarity of the second magnetic plate 322. Thus, the first portion of magnetic particles 334 has the same polarity as the second magnetic plate 322 and the second portion of magnetic particles 336 has the same polarity as the first magnetic plate 314. In the illustrative example of
In other implementations, current can be applied to the first coil 310 and the second coil 318 in a direction opposite the directions 326, 328. In these implementations, the first magnetic plate 314 can be a south pole and the second magnetic plate 322 can be a north pole. Additionally, the magnetized material 332 can be aligned such that the first portion of the magnetic particles 332 have a north pole and the second portion of the magnetic particles 334 can have a south pole.
The device 400 can include a magnetic component 408 that includes a coil 410 that is disposed around a support member 412. The device 408 also includes a first magnetic plate 414 and a second magnetic plate 416. A current 418 can be applied to the coil 410 of the device 408 to cause the first magnetic plate 414 and the second magnetic plate 416 to have opposite magnetic polarities. In a particular implementation, by applying the current 418, a magnetic field is produced in the direction 420 from the first magnetic plate 414 to the second magnetic plate 416. In an implementation, by applying the current 418 and creating the magnetic field, the first magnetic plate 414 can have a first polarity and the second magnetic plate 416 can have a second polarity that is opposite the first polarity. In an illustrative implementation, the first magnetic plate 414 can be a north pole and the second magnetic plate 416 can be a south pole.
When the magnetic field is applied to the magnetic material 406, the magnetic material 406 becomes a magnetized material 422. In particular, the particles of the magnetized material 422 can be aligned according to the direction of the magnetic field produced between the first magnetic plate 414 and the second magnetic plate 416 by applying the current 418 through the coil 410. To illustrate, a first portion of magnetic particles 424 becomes disposed in a first direction and has a polarity opposite the polarity of the first magnetic plate 414. Additionally, a second portion of magnetic particles 426 becomes disposed in a second direction and has a polarity opposite the polarity of the second magnetic plate 416. Thus, the first portion of magnetic particles 424 has the same polarity as the second magnetic plate 416 and the second portion of magnetic particles 426 has the same polarity as the first magnetic plate 414. In the illustrative example of
In other implementations, current can be applied to the coil 410 in a direction opposite the direction of the current 418. In these implementations, the first magnetic plate 414 can be a south pole and the second magnetic plate 416 can be a north pole. Additionally, the magnetized material 422 can be aligned such that the first portion of the magnetic particles 424 have a north pole and the second portion of the magnetic particles 426 can have a south pole.
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Additionally, there can be a space between the sections of the second region 504. In some cases, the space between the sections of the second region 504 can have substantially the same value. In this way, the plurality of sections of the second region 504 can be spaced at substantially regular intervals. In the illustrative example of
The plurality of sections of magnetic ink included in the second region 504 can also have a greater number of sections of magnetic ink or fewer sections of magnetic ink than the number shown in
A magnetic field can be produced at the boundaries of individual sections of the second region 504. In some cases, a magnetic field can be produced on each end of each section of the second region 504. For example, a magnetic field indicated by 534 and by 536 can be produced at the boundaries of the first section 508. The total magnetic field generated by the second region 504 can be greater than the total magnetic field generated by the first region 502. In particular, the total magnetic field produced by the second region 504 is a combination of the magnetic fields produced by the individual sections of the second region 504. In contrast, the total magnetic field produced by the first region 502 is mostly a combination of the magnetic fields produced at the ends of the layer of magnetic ink of the first region 502. By producing a magnetic field at the boundaries of individual sections of magnetic ink included in a particular region, the strength of the magnetic field of the region can be increased. Thus, the strength of the attractive or repelling forces of the region are also increased.
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The portions of magnetic ink on the substrates 802, 810, 818, and 826 can have polarities that are arranged in such a way to cause magnetic fields of the portions of magnetic ink to be attracted to each other to form an object. For example, the portions of magnetic ink 804, 806, 808, 812, 816, and 822 can produce a magnetic field having a first polarity and portions of magnetic ink 814, 820, 824, 828, 830, and 832 can produce a magnetic field having a second polarity that is opposite the first polarity. In an illustrative implementation, when the substrates 802, 810, 818, and 826 are brought into proximity to one another and the portions of magnetic ink disposed on the substrates 802, 810, 818, and 826 that have opposite polarities are arranged adjacent to one another, the attractive forces produced by the magnetic fields of the portions of magnetic ink on the substrates 802, 810, 818, and 826 can cause the substrates 802, 810, 818, and 826 to come together to form an object 834.
By properly arranging the portions of magnetic ink and also the respective polarities of the portions of magnetic ink, particular connections between the connections are produced, while other connections are precluded based on the arrangement of the portions of magnetic ink and their respective polarities. Thus, attractive forces are produced with respect to specific portions of magnetic ink in order to form the object 834. In addition, the portions of magnetic ink at the edges of the substrates 802, 810, 818, 826 can provide a “hinged joint” between two substrates connected each other.
The apparatus 900 can also include one or more horizontally arranged rails, such as a first rail 912 and one or more vertically arranged rails, such as a second rail 914. The one or more horizontally arranged rails and the one or more vertically arranged rails can be disposed behind the surface 902. The magnetic device 904 can be attached to the horizontally arranged rails and the vertically arranged rails such that the magnetic device 904 can move in directions indicated by a first arrow 916 and in directions indicated by a second arrow 918. In this way, the magnetic device 904 can move to a location where a substrate is located, such as a location of the first substrate 906, a location of the second substrate 908, and a location of the third substrate 910.
The magnetic device 904 can include one or more motors, one or more belts, one or more microcontrollers, or a combination thereof, to move the magnetic device 904 along the horizontally arranged rails and the vertically arranged rails of the apparatus 900. The magnetic device 904 can also include a plurality of magnetic components, such as a representative magnetic component 920. The magnetic component 920 can be a magnet that has a particular polarity. In some cases, the magnetic component 920 can be a north pole. In other cases, the magnetic component 920 can be a south pole. In an implementation, the magnetic component 920 can be activated when current is caused to flow through one or more coils of the magnetic device 904.
The apparatus 900 can include or be coupled to a camera 922. The camera 922 can capture images of substrates attached to the surface 902 of the apparatus 900. The images of the substrates captured by the camera 922 can be used to determine a location of the substrates. For example, an image that includes a housing of the apparatus 900, the first substrate 906, the second substrate 908, and a third substrate 910 can determine a location of the first substrate 906 on the surface 902, a location of the second substrate 908 on the surface 902, and a location of the third substrate 910 on the surface 902 through the use of image recognition techniques and information about dimensions of the housing and the substrates 906, 908, 910. The location of a substrate can be expressed as a coordinate pair or using distance from a reference point, such as a center of the surface 902 or an edge of the surface 902. Additionally, an image of the first substrate 906 can be used to determine content of the first substrate 906. To illustrate, image recognition techniques can be used to determine content of the first substrate 906. Correspondingly, an image of the second substrate 908 can be used to determine content of the second substrate 908 and an image of the third substrate can be used to determine content of the third substrate 910.
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Although not shown in the illustrative example of
Additionally, although the illustrative example of
Furthermore, although the side views 1018, 1026, 1032, 1034, and 1036 show a first magnetic ink portion 1020 and a second magnetic ink portion 1022 of the substrate 1002, the substrate 1002 can include additional magnetic ink portions that can be influenced by magnetic forces of additional magnetic components of the magnetic device 1010. Also, although the side views 1018, 1026, 1032, 1034, and 1036 show the first magnetic component 1028 and the second magnetic component 1030 producing magnetic forces that affect the substrate 1002, the first magnetic component 1028 can be one of a plurality of magnetic components in a first row of magnetic components that can affect the substrate 1002 and the second magnetic component 1030 can be one of a plurality of magnetic components in a second row of magnetic components that can affect the substrate 1002.
The primary magnetic ink portions and the secondary magnetic portions of the parts of the substrate 1402 can have a respective polarity represented by the shading of the particular magnetic ink portion. For example, the primary magnetic ink portion 1406 has a first polarity and the secondary magnetic ink portion 1408 has a second polarity that is opposite the first polarity. By applying a magnetic field to the primary magnetic ink portions, the secondary magnetic ink portions can be joined to form an object. To illustrate, the illustrative example of
The illustrative example of
In the flow diagram of
At 1504, the process 1500 includes magnetizing the magnetic material disposed on the at least one surface of the substrate. The magnetic material can be magnetized by placing the magnetic material under the influence of a magnetic field. For example, the magnetizing device can be moved to be disposed proximate to the magnetic material and then a magnetic field can be generated by the magnetizing device to magnetize the magnetic material. In some cases, the magnetic field can be generated by the apparatus used to dispose the magnetic material onto the substrate. In other cases, a device separate from the apparatus used to dispose the magnetic material onto the substrate can magnetize the magnetic material.
In an implementation, the magnetic material can be magnetized such that a first portion of particles of the magnetic material are arranged in a first direction and have a first polarity. Additionally, the magnetic material can also be magnetized such that a second portion of particles of the magnetic material are arranged in a second direction and have a second polarity. The second direction can be opposite the first direction and the second polarity can be opposite the first polarity. In an illustrative example, the first portion of the particles of the magnetic material can have a north pole, while the second portion of the particles of the magnetic material can have a south pole. Furthermore, the first portion of particles of the magnetic material and the second portion of particles of the magnetic material can be arranged in a direction perpendicular to the surface of the substrate, in some instances. In other scenarios, the first portion of particles of the magnetic material and the second portion of particles of the magnetic material can be disposed in a direction parallel to the surface of the substrate. After magnetizing the magnetic material, the magnetic material can have a magnetic flux included in a range of about 700 millitesla to about 900 millitesla.
At 1506, the process can optionally include disposing an aqueous non-magnetic ink having at least one dye on the surface of the substrate. The aqueous ink can be used to print characters, such as letters, numbers, symbols, etc. onto the substrate. The aqueous ink can also be used to print pictures onto the substrate. In some cases, the apparatus used to print the aqueous ink onto the substrate can be the same apparatus used to dispose the magnetic ink onto the substrate. In other situations, a different apparatus can be used to print the aqueous ink onto the substrate than the apparatus used to dispose the magnetic material onto the substrate. In some cases, a thickness of a layer of the non-magnetic ink aqueous ink disposed on the substrate can be included in a range of about 0.05 mm to about 0.20 mm.
A. A method comprising: disposing an amount of a magnetic material on a portion of a surface of a substrate such that the amount of the magnetic material is divided into a plurality of sections, individual sections of the plurality of sections being spaced at substantially regular intervals and having a common shape.
B. The method of clause A, wherein disposing the magnetic material on the substrate includes printing an ink on the substrate, the ink including the magnetic material, and the method further comprising printing an additional ink on the substrate, wherein the additional ink includes water and at least one dye.
C. The method of clause A or B, further comprising magnetizing the magnetic material by applying a magnetic field to the magnetic material, and wherein magnetizing the magnetic material causes a plurality of first particles to have a first polarity and causes a plurality of second particles to have a second polarity.
D. The method of clause C, wherein magnetizing the magnetic material includes arranging, on the surface of the substrate, the plurality of first particles and the plurality of second particles such that the plurality of first particles is disposed adjacent to the plurality of second particles in a direction substantially parallel to the surface of the substrate.
E. The method of clause C, wherein magnetizing the magnetic material includes arranging, on the surface of the substrate, the plurality of first particles and the plurality of second particles such that the plurality of first particles is disposed adjacent to the plurality of second particles in a direction substantially perpendicular to the surface of the substrate.
F. The method of any of clauses A to E, wherein the substrate is a first substrate, the amount of the magnetic material is a first amount of the magnetic material, and the plurality of sections is a first plurality of sections, and the method further comprising: disposing a second amount of the magnetic material on a portion of a second substrate such that the second amount of the magnetic material is divided into a second plurality of sections, individual sections of the second plurality of sections being spaced at substantially regular intervals and having the common shape.
G. The method of clause F, wherein a first polarity of at least a first portion of the first plurality of sections is opposite a second polarity of at least a second portion of the second plurality of sections, and the method further comprising: placing the first substrate proximate to the second substrate such that the first portion of the first plurality of sections is attracted to the second portion of the second plurality of sections and an edge of the first substrate contacts an edge of the second substrate.
H. An article comprising: a substrate; and an amount of a magnetic material disposed on a portion of a surface of the substrate such that the amount of the magnetic material is divided into a plurality of sections, individual sections of the plurality of sections being spaced at substantially regular intervals and having a common shape.
I. The article of clause H, wherein the substrate includes cellulose and the magnetic material includes neodymium particles having a diameter no greater than about 100 micrometers.
J. The article of clause H or I, wherein the magnetic material has a magnetic flux included in a range of about 700 millitesla to about 900 millitesla.
K. The article of clause any of clauses H to J, wherein a percent ratio of an area of the surface of the substrate to an area occupied by the amount of the magnetic material is included in a range of about 30% to about 70%.
L. The article of any of clauses H to K, further comprising an aqueous ink disposed on the surface of the substrate, the aqueous ink having at least one dye and the aqueous ink at least partly overlaying the magnetic material disposed on the portion of the surface of the substrate.
M. The article of any of clauses H to L, wherein a thickness of the substrate is included in a range of about 0.05 mm to about 0.4 mm and a thickness of a layer of the magnetic material disposed on the surface of the substrate is included in a range of about 0.05 mm to about 0.4 mm.
N. The article of any of clauses H to M, wherein an additional amount of the magnetic material is disposed on an additional surface of the substrate, the additional surface of the substrate being opposite of the surface of the substrate and parallel to the surface of the substrate.
O. An apparatus comprising: a printing component including a container storing an ink including a magnetic material; a magnetizing device; and a control system comprising: one or more processors; and one or more computer storage media storing instructions executable by the one or more processors to perform operations comprising: printing an amount of the ink on a portion of a surface of a substrate such that the amount of the ink is divided into a plurality of sections, individual sections of the plurality of sections being spaced at substantially regular intervals and having a common shape.
P. The apparatus of clause O, wherein: the printing component is a first printing component, the container is a first container, and the ink is a first ink; the apparatus further comprises a second printing component including a second container including a second ink that includes water and at least one dye; and the operations further comprise printing the second ink on the surface of the substrate.
Q. The apparatus of clause P, wherein: the first printing component, the second printing component, and the magnetizing device are disposed in a housing mounted on a rail; and the operations further comprise: printing the first ink and the second ink on the surface of the substrate by moving the housing in a horizontal direction along the rail; and magnetizing the magnetic material by moving the housing along the rail such that the magnetizing device is disposed proximate to the magnetic material.
R. The apparatus of clause Q, wherein the housing is a first housing, the surface of the substrate is a first surface of the substrate, and the magnetizing device is a first magnetizing device; the apparatus further comprises a second housing including a third printing component including a third container storing a third ink that includes the magnetic material, a fourth printing component including a fourth container storing a fourth ink that includes water and one or more dyes, and a second magnetizing device; and the operations further comprise printing the third ink and the fourth ink on a second surface of the substrate that is opposite the first surface and parallel to the first surface.
S. The apparatus of clause R, wherein the first magnetizing device includes a first magnetic component and the second magnetizing device includes a second magnetic component, and the operations further comprise magnetizing the magnetic material on the portion of the first surface of the substrate by applying current to the first magnetic component and the second magnetic component.
T. The apparatus of any of clauses O to Q, wherein the magnetizing device includes a first magnetic component and a second magnetic component, and the operations further comprise magnetizing the magnetic material on the portion of the surface of the substrate by applying current to the first magnetic component and the second magnetic component.
Furthermore, this disclosure provides various example implementations, as described and as illustrated in the drawings. However, this disclosure is not limited to the implementations described and illustrated herein, but can extend to other implementations, as would be known or as would become known to those skilled in the art. Reference in the specification to “one implementation,” “this implementation,” “these implementations” or “some implementations” means that a particular feature, structure, or characteristic described is included in at least one implementation, and the appearances of these phrases in various places in the specification are not necessarily all referring to the same implementation.
Although the subject matter has been described in language specific to structural features and/or methodological acts, the subject matter defined in the appended claims is not limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims. This disclosure is intended to cover any and all adaptations or variations of the disclosed implementations, and the following claims should not be construed to be limited to the specific implementations disclosed in the specification.
A substrate having portions of magnetic ink was produced using a powder comprising a magnetic material. In particular Molycorp Magnequench powder having product number MQFP 14-12-20000 and a particle size of about 5 micrometers was provided. An epoxy resin was also provided and mixed with the powder of magnetic material. A weight ratio of amount of magnetic powder to amount of epoxy resin was about 5:1. The density of the epoxy resin was about 1.10 g/cm3 and the apparent density of the magnetic powder was about 1.6 g/cm3 with a theoretical density of about 7.5 g/cm3. The volume ratio of magnetic powder to epoxy resin was about 3.4:1. The content of magnetic powder in the epoxy resin/magnetic powder ratio was about 77.5% by volume. After mixing the magnetic powder with the epoxy resin, the mixture was applied to a paper substrate and leveled such that the layer of the epoxy resin/magnetic powder mixture was about 0.1 mm and was substantially uniform.
The magnetic powder was magnetized using a polymeric apparatus including two neodymium magnets having a grade of N35. The magnets were about 20 mm in diameter and about 20 mm in height. The surface flux density of the magnets was about 500 millitesla (mT). The substrate having the magnetic material was placed between the two magnets to magnetize the magnetic powder disposed on the substrate. Due to the narrow distance between the magnets, the magnetic flux density applied to the magnetic powder on the substrate was about 3.5 T. The typical magnetic flux density for magnetizing the magnetic powder is between about 1.2 T and about 2.0 T.
There are two types of patterns for printing magnetic powder, one has a substantially continuous layer of magnetic powder disposed on the surface of a substrate and the other has approximately a same amount of magnetic powder disposed on the surface of the substrate that is divided into a number of sections.
1704 shows the simulation result for various diameter (D) and gap (G) combinations. It shows optimal conditions are approximately D: 0.40-0.45 mm and G: 0.16-0.18 mm. This result is just an example, and optimal patterns may vary for other conditions such as different dot shapes, and also different thickness of substrate.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2015/070852 | 1/16/2015 | WO | 00 |