Claims
- 1. A method of preparing spherically formed, polymeric organosiloxane ammonium compounds, consisting of units of the general formula: ##STR15## in which R.sup.1 and R.sup.2 are identical or different and represent a group of the general formula: ##STR16## in which the nitrogen atoms in (I) are connected to the silicon atoms in (II) via the R.sup.5 groups and R.sup.5 represents alkylene with 1 to 10 C atoms, cycloalkylene with 5 to 8 C atoms or a unit of the general formula: ##STR17## in which n is a number from 1 to 6 and is the number of methylene groups attached to the nitrogen atom, and m is a number from 0 to 6, and the free valences of the oxygen atoms bound to the silicon atom are saturated as in silica skeletons by (a) silicon atoms of further groups of formula (II), or (b) with a metal atoms of one or more of the cross-linking binding links ##STR18## in which M is a silicon, titanium or zirconium atom and R' a linear or branched alkyl group with 1 to 5 C atoms and the ratio of the silicon atoms of the groups of general formula (II) to the metal atoms in the binding links is 1:0 to 1:10, or a combination of (a) and (b), and in which R.sup.3 is R.sup.1, R.sup.2, hydrogen, a linear or branched alkyl group containing 1 to 20 C atoms, a cycloalkyl group containing 5 to 8 C atoms or is the benzyl group and R.sup.4 is equal to hydrogen, a linear or branched alkyl group with 1 to 20 C atoms or a cycloalkyl, benzyl, allyl, propargyl, chloroethyl, hydroxyethyl, chloropropyl group containing of 5 to 8 C atoms,
- X is an anion and is selected from the group of halogenide, hypochlorite, sulfate, hydrogen sulfate, nitrite, nitrate, phosphate, dihydrogen phosphate, hydrogen phosphate, carbonate, hydrogen carbonate, hydroxide, chlorate, perchlorate, chromate, dichromate, cyanide, cyanate, rhodanide, sulfide, hydrogen sulfide, selenide, telluride, borate, metaborate, azide, tetrafluoroborate, tetraphenylborate, hexafluorophosphate, formate, acetate, propionate, oxalate, trifluoroacetate, trichloroacetate or benzoate,
- and x is an integer with a value of 1, 2 or 3 and corresponds to the valence of the anion X, wherein said polymeric compound is in the form of macroscopically spherical particles with a diameter of 0.01 to 3.0 mm, a specific surface area of up to 1000 m.sup.2 /g, a specific pore volume of 0 to 5.0 ml/g, a bulk density of 50 to 1000 g/l as well as a dry substance weight of 50 to 750 g/l,
- said method comprising dissolving (i) a secondary or a tertiary aminosilane of the formula: ##STR19## in which R.sup.6 and R.sup.7 are identical or different and represent a group of the formula:
- --R.sup.5 --Si(OR.sup.9).sub.3 (IV)
- R.sup.5 has the same meaning as in formula (II),
- R.sup.9 is a linear or branched alkyl group with 1 to 5 C atoms and
- R.sup.8 is equal to R.sup.6 and R.sup.7 or hydrogen, a linear or branched alkyl group with 1 to 10 C atoms, a cycloalkyl group containing 5 to 8 atoms or to the benzyl group, and (ii) optionally cross-linking agents, in a solvent which is miscible to a great extent in water but dissolves aminoorganosilane and cross-linking agents,
- adding an amount of water which is sufficient at least for the complete hydrolysis and condensation to the solution under agitation,
- allowing the reaction mixture formed thereby to gel under further agitation at a determined temperature in a range from room temperature to 200.degree. C., compounding the reaction mixture at the start of gelation or up to one hour thereafter with 10 to 2000% by weight, in relation to the total amount of aminoorganosilane (III) and optionally of cross-linking agents, with a solvent which is non-soluble in water to a great extent but which dissolves the reaction mixture and homogenizing,
- adding water in the amount of 10 to 2000% by weight, in relation to the total amount of aminoorganosilane and any cross-linking agents, to the viscous homogenizate immediately or over a period of time up to one hour,
- dispersing the organic phase, in the liquid two-phase system and separating the solid which forms in the form of spheres after a reaction time sufficient therefor at room temperature to 200.degree. C. from one liquid phase,
- drying at room temperature to 250.degree. C., and tempering 1 to 100 hours at temperatures from 150.degree. to 300.degree. C. and classifying, and then reacting the polymeric, formed organosiloxane amine obtained thereby of the formula: ##STR20## in which R.sup.1, R.sup.2 and R.sup.3 have the same significance as in formula (I) with a stoichiometric amount of:
- a) a linear or branched alkyl halogenide containing 1 to 20 C atoms, a cycloalkyl halogenide or benzyl halogenide containing 5 to 8 C atoms in which the halogen is chlorine, bromine or iodine atom, or
- b) an inorganic or organic protonic acid, at temperatures from room temperature to 250.degree. C. and at a pressure corresponding to the sum of the partial pressures of the components of the reaction mixture at the particular temperature over a period of a few minutes to several days,
- freeing the polymeric, formed organosiloxane ammonium product formed thereby from gaseous components, then separating from the liquid phase, washing with solvent or with water or extracting, drying the product at normal pressure under a vacuum partially or completely under protective gas at a temperature from room temperature to 250.degree. C. for 1 to 60 hours, tempering at 100.degree. to 300.degree. C. for a period of up to 100 hours and classifying.
- 2. The method of preparing a spherically polymeric, formed organosiloxane ammonium compound according to claim 1, in which the quaternary nitrogen atom is completely substituted with organyl groups and X stands for an anion according to formula (I) except halogen,
- said method further comprising reacting said polymeric, formed organosiloxane ammonium compound in which the quaternary nitrogen is completely substituted with organyl groups and X stands for halogen with an inorganic or organic reagent which can dissociate into a cation and an anion for the reciprocal exchange of the anions according to the static or the dynamic ion exchange principle and optionally separating from the liquid phase, washing, drying, tempering and/or classifying.
- 3. The method according to claim 1, wherein there is added one or more cross-linking agents of the general formula:
- M(OR).sub.2-4 R'.sub.0-2 or Al(OR).sub.2-3 R'.sub.0-1
- in which M is a silicon, titanium or zirconium atom, R' a linear or branched alkyl group with 1 to 5 C atoms and the ratio of silicon atoms of the groups of the general formula (IV) to the metal atoms in the cross-linking agents is 1:0 to 1:10.
- 4. The method according to claim 1, wherein the reaction takes place in the presence of a solvent or solubilizer selected from the group of cyclic or open-chain ethers, chlorinated hydrocarbon compounds, aliphatic or aromatic nitro compounds, aliphatic or aromatic nitriles, open-chain or cyclic aliphatic hydrocarbons, unsubstituted aromatics or aromatics substituted with alkyl groups, linear or branched alcohols with 1 to 12 C atoms, symmetric or asymmetric ketones with 3 to 8 C atoms or of dimethyl formamide, dimethyl sulfoxide or water.
- 5. The method according to claim 1, further comprising reacting the formed, polymeric amine of formula (V) undried and moist with solvent immediately after its formation with a linear or branched alkyl halogenide containing 1 to 20 C atoms, with a cycloalkyl halogenide containing 5 to 8 C atoms or with benzyl halogenide in which the halogen group is equal to a chlorine, bromine or iodine atom to quaternize said amine.
- 6. The method according to claim 5, wherein a linear or branched alcohols with 1 to 10 C atoms, toluene, o-, m-, p-xylene or mixtures thereof or water are used as solvent in the reaction to quaternize.
- 7. The method according to claim 6, wherein the still moist product is subjected to a temperature treatment for a period up to 100 hours at temperatures up to 200.degree. C.
- 8. The method according to claim 7, wherein the solvent-moist, quaternization product is treated by extracting with water or suitable solvent and is left undried after extraction.
- 9. An ion exchanger comprising spherically formed, polymeric, organosiloxane ammonium compound, consisting of units of the general formula: ##STR21## in which R.sup.1 and R.sup.2 are identical or different and represent a group of the general formula: ##STR22## in which the nitrogen atoms in (I) are connected to the silicon atoms in (II) via the R.sup.5 groups and R.sup.5 represents alkylene with 1 to 10 C atoms, cycloalkylene with 5 to 8 C atoms or a unit of the general formula: ##STR23## in which n is a number from 1 to 6 and is the number of methylene groups attached to the nitrogen atom, and m is a number from 0 to 6, and the free valences of the oxygen atoms bound to the silicon atom are saturated as in silica skeletons by (a) silicon atoms of further groups of formula (II), or (b) with the metal atoms of one or more of the cross-linking binding links ##STR24## in which M is a silicon, titanium or zirconium atom and R' a linear or branched alkyl group with 1 to 5 atoms and the ratio of the silicon atoms of the groups of general formula (II) to the metal atoms in the binding links is 1:0 to 1:10, or a combination of (a) and (b), and in which R.sup.3 is R.sup.1, R.sup.2, hydrogen, a linear or branched alkyl group containing 1 to 20 C atoms, a cycloalkyl group containing 5 to 8 C atoms or is the benzyl group and R.sup.4 is equal to hydrogen, a linear or branched alkyl group with 1 to 20 C atoms or a cycloalkyl, benzyl, allyl, propargyl, chloroethyl, hydroxyethyl, chloropropyl group containing of 5 to 8 C atoms,
- X is an anion and is selected from the group of halogenide, hypochlorite, sulfate, hydrogen sulfate, nitrite, nitrate, phosphate, dihydrogen phosphate, hydrogen phosphate, carbonate, hydrogen carbonate, hydroxide, chlorate, perchlorate, chromate, dichromate, cyanide, cyanate, rhodanide, sulfide, hydrogen sulfide, selenide, telluride, borate, metaborate, azide, tetrafluoroborate, tetraphenylborate, hexafluorophosphate, formate, acetate, propionate, oxalate, trifluoroacetate, trichloroacetate or benzoate,
- and x is an integer with a value of 1, 2 or 3 and corresponds to the valence of the anion X, wherein said polymeric compound is in the form of macroscopically spherical particles with a diameter of 0.01 to 3.0 mm, a specific surface area of up to 1000 m.sup.2 /g, a specific pore volume of 0 to 5.0 ml/g, a bulk density of 50 to 1000 g/l as well as a dry substance weight of 50 to 750 g/l.
- 10. A method of treating solutions containing metals to remove said metals, comprising contacting a spherically polymeric, formed ammonium compound with said solutions to thereby remove said metals, wherein said spherically formed, polymeric, organosiloxane ammonium compound, consists of units of the general formula: ##STR25## in which R.sup.1 and R.sup.2 are identical and represent a group of the general formula: ##STR26## in which the nitrogen atoms in (I) are connected to the silicon atoms in (II) via the R.sup.5 groups and R.sup.5 represents alkylene with 1 to 10 C atoms, cycloalkylene with 5 to 8 C atoms or a unit of the general formula: ##STR27## in which n is a number from 1 to 6 and is the number of methylene groups attached to the nitrogen atom, and m is a number from 0 to 6, and the free valences of the oxygen atoms bound to the silicon atom are saturated as in silica skeletons by (a) silicon atoms of further groups of formula (II), or (b) with the metal atoms of one or more of the cross-linking binding links ##STR28## in which M is a silicon, titanium or zirconium atom and R' a linear or branched alkyl group with 1 to 5 C atoms and the ratio of the silicon atoms of the groups of general formula (II) to the metal atoms in the binding links is 1:0 to 1:10, or a combination of (a) and (b), and in which R.sup.3 is R.sup.1, R.sup.2, hydrogen, a linear or branched alkyl group containing 1 to 20 C atoms, a cycloalkyl group containing 5 to 8 C atoms or is the benzyl group and R.sup.4 is equal to hydrogen, a linear or branched alkyl group with 1 to 20 C atoms or a cycloalkyl, benzyl, allyl, propargyl, chloroethyl, hydroxyethyl, chloropropyl group containing of 5 to 8 C atoms,
- X is an anion and is selected from the group of halogenide, hypochlorite, sulfate, hydrogen sulfate, nitrite, nitrate, phosphate, dihydrogen phosphate, hydrogen phosphate, carbonate, hydrogen carbonate, hydroxide, chlorate, perchlorate, chromate, dichromate, cyanide, cyanate, rhodanide, sulfide, hydrogen sulfide, selenide, telluride, borate, metaborate, azide, tetrafluoroborate, tetraphenylborate, hexafluorophosphate, formate, acetate, propionate, oxalate, trifluoroacetate, trichloroacetate or benzoate,
- and x is an integer with a value of 1, 2 or 3 and corresponds to the valence of the anion X, wherein said polymeric compound is in the form of macroscopically spherical particles with a diameter of 0.01 to 3.0 mm, a specific surface area of up to 1000 m.sup.2 /g, a specific pore volume of 0 to 5.0 ml/g, a bulk density of 50 to 1000 g/l as well as a dry substance weight of 50 to 750 g/l.
Priority Claims (1)
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3800564 |
Jan 1988 |
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Parent Case Info
This application is a divisional of U.S. patent application Ser. No. 07/629,161 filed on Dec. 19, 1990, now U.S. Pat. No. 5,130,396, which was a continuation of U.S. patent application Ser. No. 07/295,893 filed on Jan. 11, 1989, now abandoned.
US Referenced Citations (27)
Foreign Referenced Citations (3)
Number |
Date |
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0151991 |
Aug 1985 |
EPX |
2433409 |
Feb 1975 |
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3120195 |
Jul 1982 |
DEX |
Non-Patent Literature Citations (1)
Entry |
Ullmann's Enzyklopaedie der technischen Chemie, 4th Edition, vol. 13 pp. 279-346. |
Divisions (1)
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629161 |
Dec 1990 |
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Continuations (1)
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295893 |
Jan 1989 |
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