Claims
- 1. A method of preparing the formed spherical, polymeric metal complexes comprising at least one member selected from the metal containing group consisting of iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium and platinum compounds; and a ligand which comprises a formed organosiloxane copolycondensate of units of the formula ##STR13## and of units of the formula ##STR14## wherein the central metal atom is coordinatively bound via the phosphorus atoms of the phosphine units (II) and optionally via the nitrogen atoms of the amine units (I), R.sup.2 to R.sup.4 are the same or different and represent a group of the formula ##STR15## in which R.sup.5 is bound directly to said phosphorus atom or to said nitrogen atom and represents a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms, or a unit of the formula ##STR16## in which n and m are a number from 0 to 6, said n indicates the number of methylene groups bound to the N position or bound to the P position and m the number of methylene groups bound to the Si position, R.sup.1 represents a group selected from the group consisting of formula (III), H, CH.sub.3, C.sub.2 H.sub.5, and C.sub.3 H.sub.7, wherein the free valences of said oxygen atoms bound to said Si atom are saturated by silicon atoms of further groups of formula (III) and/or via the metal atoms in one or several cross-linking bridge members ##STR17## where M is an Si, Ti or Zr atom and R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, and the ratio of said silicon atoms from the groups of formula (III) to said metal atoms in the cross-linking bridge members (IV) is 1:0 to 1:20 and the molar ratio of phosphine units (II) to complexed metal units is 1:1 to 1000:1, and wherein said polymeric metal complexes are spherical particles with a diameter of 0.01 to 3.0 mm, a BET specific surface of >0 to 1000 m.sup.2 /g, a specific pore volume of 0.01 to 6.5 ml/g, and a bulk density of 50 to 1000 g/l; said method comprises
- (a) reacting in a solvent or a solvent mixture, optionally at elevated temperature, for a period of 1 minute to 48 hours, at least one member of the metal containing group consisting of hydrous or anhydrous metal compounds FeX.sub.3, FeX.sub.2, COX.sub.3, COX.sub.2, NiX.sub.2, RuX.sub.3, RuX.sub.3 (CH.sub.3 CN).sub.3, RuX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 RhX.sub.6, RhX.sub.3, RhX.sub.3 (CH.sub.3 CN).sub.3, RhX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, RhX.sub.2, RhX, (RhX(diene)).sub.2, M.sub.2 PdX.sub.6, M.sub.2 PdX.sub.4, PdX.sub.2, OsX.sub.3, OsX.sub.3 (CH.sub.3 CN).sub.3, OsX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 IrX.sub.6, IrX.sub.3, IrX.sub.3 (CH.sub.3 CN).sub.3, IrX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, (IrX(diene)).sub.2, M.sub.2 PtX.sub.6, M.sub.2 PtX.sub.4, and PtX.sub.2, in which X is selected from the group consisting of Cl, Br, I, acetyl acetonate, acetate, 1/2 SO.sub. 4, NO.sub.3, and CN, and diene is selected from the group consisting of cyclooctadiene and norbornadiene, and M is selected from the group consisting of H, Na, K, and NH.sub.4, with a phosphine of the formula ##STR18## in which R.sup.6 represents a group of the formula
- R.sup.5 --Si(OR.sup.7).sub.3 (IX),
- where R.sup.5 is a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms or a unit of the formula ##STR19## where f is a linear or branched alkyl group with 1 to 5 C atoms, to form a metal complex, wherein the ratio between the number of moles of phosphine of formula (VIII) and the number of moles of the totally complexly bound metal atoms in said metal compounds is at least 1:1 to 1000:1,
- (b) adding to the product of step (a) an amino silane of the general formula ##STR20## in which R.sup.8 stands for H, CH.sub.3, C.sub.2 H.sub.5, C.sub.3 H.sub.7 or a group of formula (IX) and R.sup.9 and R.sup.10 also stand for a group of formula (IX) in which R.sup.5 and R.sup.7 have the same range of meaning as in formula (IX), and optionally one or several compounds of the formula
- M(OR).sub.2-4 R'.sub.0-2 or M(OR).sub.2-3 R'.sub.0-1 (XI),
- in which M is an Si, Ti, Zr or Al atom, R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, R signifies a linear or branched alkyl group with 1 to 5 C atoms, and the ratio of the silicon atoms from the groups of formula (IX) to the metal atoms in the cross-linking agents (IX) is 1:0 to 1:20;
- (c) adding to the product of step (b) an amount of water under agitation which suffices at least for a complete hydrolysis and condensation, and hydrolyzing the resulting reaction mixture for a period of time up to 6 hours;
- (d) allowing the product of step (c) to gel under further agitation at a temperature in the range of room temperature to 200.degree. C., wherein at the start of said gelling or up to one hour thereafter the product of step (c) is compounded with 10 to 2000% by weight, relative to the entire amount of said phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), of a solvent which is non-water-soluble but which dissolves the product of step (c), which has gelled or started to gel, in order to form a homogenizate or part or all of said solvent is added in step (c);
- (e) adding, immediately or in a time period of up to 10 hours, 100 to 2000% by weight of water, relative to the total amount of phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), to the viscous homogenizate of step (d), optionally with elevation of the originally adjusted temperature, whereby the organic phase containing the monomeric metal complex is dispersed in the liquid two-phase system and a solid in the shape of spheres is formed;
- (f) separating the solid formed in step (d) from the liquid phase after a reaction time sufficient for this purpose at a temperature of room temperature to 200.degree. C.;
- (g) extracting the solid from step (f), optionally with a low-boiling solvent;
- (h) drying the solid from step (g) at room temperature to 250.degree. C., optionally under protective gas or in a vacuum; and
- (i) tempering the solid from step (h) for 1 to 100 hours at temperatures of 150.degree. C. to 300.degree. C. and/or classifying said solid from step (h).
- 2. The method according to claim 1, wherein said ratio between the number of moles of phosphine of formula (VIII) and the number of moles of the totally complexly bound metal atoms in said metal compounds is 1:1 to 100:1.
- 3. The method according to claim 1, wherein said compounding involves 50 to 500% by weight of said solvent in step (d).
- 4. The method according to claim 1, wherein said water in step (e) is 50 to 500% by weight relative to the total amount of phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI).
- 5. The method according to claim 1, wherein said solvent in step (a) is at least one member selected from the group consisting of methanol, ethanol, n- and i-propanol, n- and i-butanol, n-pentanol, and mixtures thereof.
- 6. The method according to claim 1, wherein said solvent in step (d) is at least one member of the group consisting of linear alcohols with 4 to 18 C atoms, branched alcohols with 4 to 18 C atoms, phenols, linear symmetric dialkyl ethers, linear asymmetric dialkyl ethers, linear symmetric dialkyl diethers, linear asymmetric dialkyl diethers, linear symmetric trialkyl diethers, linear asymmetric dialkyl triethers, branched symmetric dialkyl ethers, branched asymmetric dialkyl ethers, branched symmetric dialkyl diethers, branched asymmetric dialkyl diethers, branched symmetric dialkyl diethers, branched asymmetric dialkyl triethers, chlorinated hydrocarbons, fluorinated hydrocarbons, aromatics substituted with one alkyl groups, aromatics substituted with alkyl groups, mixtures of aromatics substituted with one alkyl groups, mixtures of aromatics substituted with alkyl groups, symmetric ketones which are non-miscible with water, asymmetric ketones which are non-miscible with water, and mixtures thereof.
- 7. The method according to claim 1, wherein said gelling and forming in steps (d) and (e) is carried out at normal pressure or at a superpressure which corresponds to the sum of the partial pressures of the components of the reaction mixture at the particular temperature used.
- 8. The method according to claim 1, wherein a part or the complete amount of one or several compounds of the formula
- M(OR).sub.2-4 R'.sub.0-2 or M(OR).sub.2-3 R'.sub.0-1 (XI),
- of step (b) is optionally added to the product of step (a), prior to step (b), to form a mixture which is precondensed in the presence of an amount of water insufficient for complete hydrolysis for a period of 5 min. to 48 hours at room temperature to 200.degree. C., then step (b) is carried out in which optionally the remaining or complete amount of one or more of the compounds of formula (XI), optionally more solvent, and more water are added, the mixture hydrolyzed again for a period of up to 4 hours, and then carrying out steps (d) through (i).
- 9. The method according to claim 1, wherein in step (a) the ratio between the number of moles of phosphine of formula (VIII) and the number of moles of the totally complexly bound metal atoms in said metal compounds is 1:1 to x:1, where x represents the particular metal-specific maximum coordination number in the particular metal complex; wherein a part or the complete amount of one or several compounds of the formula
- M(OR).sub.2-4 R'.sub.0-2 or M(OR).sub.2-3 R'.sub.0-1 (XI),
- of step (b) is optionally added to the product of step (a), prior to step (b), to form a mixture which is precondensed in the presence of an amount of water insufficient for complete hydrolysis for a period of 5 min. to 48 hours at room temperature to 200.degree. C.; then an amount of said phosphine of formula VIII exceeding the maximum coordination number of the metal is added and optionally the remaining or complete amount of one or more of the compounds according to formula (XI), the amino silane of formula X, optionally more solvent, and more water are added, the mixture hydrolyzed again for a period of up to 4 hours, and then carrying out steps (d) through (i).
- 10. The method according to claim 1, wherein in step (b) the monomeric metal complex obtained after the reaction with said phosphine according to formula VIII with said hydrous or anhydrous metal compound is subjected before or after an optionally performed precondensation to a treatment with a reducing agent, optionally at elevated temperature and/or superpressure, for a period of 1 min. to 48 hours, and then carrying out steps (c) through (i); wherein X.dbd.H in said formula VI or said metal is present complex-bound in zero-valent form in said formed polymeric metal complex.
- 11. The method according to claim 10, wherein said reducing agent is selected from the group consisting of formaldehyde, hydrazine, alkali-metal boron hydride, alkaline-earth metal boron hydride, borane compounds, formates, aluminum hydrides, alcohols, and hydrogen.
- 12. The method according to claim 11, further comprising adding an acid acceptor selected from the group consisting of alkali-metal hydroxides, alkaline-earth metal hydroxides, alkali-metal-hydrides, alkaline-earth metal hydrides, complex boron hydrides, complex aluminum hydrides, alkali-metal carbonates, alkali-metal bicarbonates, alkaline-earth metal carbonates, alkaline-earth metal bicarbonates, primary amines, secondary amines, and secondary amines.
- 13. The method according to claim 10, wherein said monomeric metal complex is subjected to a reducing treatment after step (c).
- 14. The method according to claim 1, wherein a posttreatment is conducted immediately after step (e), said posttreatment comprises subjecting said metal complex to a temperature treatment for 1 hour up to one week at a temperature of 50.degree. to 300.degree. C., optionally under superpressure.
- 15. The method according to claim 14, wherein said temperature is 100.degree. to 200.degree. C.
- 16. The method according to claim 14, further comprising a simultaneous treatment with a reducing agent, optionally at elevated temperature and/or superpressure, for a period of 1 min. to 48 hours.
- 17. The method according to claim 16, wherein said reducing agent is hydrogen, a mixture of hydrogen and inert gases, sodium boron hydride, or a combination of sodium boron hydride and hydrogen.
- 18. A method of preparing the formed spherical, polymeric metal complexes comprising at least one member selected from the metal containing group consisting of iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium and platinum compounds; and a ligand which comprises a formed organosiloxane copolycondensate of units of the formula ##STR21## and of units of the formula ##STR22## wherein the central metal atom is coordinatively bound via the phosphorus atoms of the phosphine units (II) and optionally via the nitrogen atoms of the amine units (I), R.sup.2 to R.sup.4 are the same or different and represent a group of the formula ##STR23## in which R.sup.5 is bound directly to said phosphorus atom or to said nitrogen atom and represents a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms, or a unit of the formula ##STR24## in which n and m are a number from 0 to 6, said n indicates the number of methylene groups bound to the N position or bound to the P position and m the number of methylene groups bound to the in Si position, R.sup.1 represents a group selected from the group consisting of formula (III), H, CH.sub.3, C.sub.2 H.sub.5, and C.sub.3 H.sub.7, wherein the free valences of said oxygen atoms bound to said Si atom are saturated by silicon atoms of further groups of formula (III) and/or via the metal atoms in one or several cross-linking bridge members ##STR25## where M is an Si, Ti or Zr atom and R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, and the ratio of said silicon atoms from the groups of formula (III) to said metal atoms in the cross-linking bridge members (IV) is 1:0 to 1:20 and the molar ratio of phosphine units (II) to complexed metal units is 1:1 to 1000:1, and wherein said polymeric metal complexes are spherical particles with a diameter of 0.01 to 3.0 mm, a BET specific surface of >0 to 1000 m.sup.2 /g a specific pore volume of 0.01 to 6.5 ml/g, and a bulk density of 50 to 1000 g/l; said method comprises:
- (a) reacting in a solvent or a solvent mixture, optionally at elevated temperature, for a period of 1 minute to 48 hours, at least one member of the metal containing group consisting of hydrous or anhydrous metal compounds FeX.sub.3, FeX.sub.2, COX.sub.3, COX.sub.2, NIX.sub.2, RuX.sub.3, RuX.sub.3 (CH.sub.3 CN).sub.3, RuX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 RhX.sub.6, RhX.sub.3, RhX.sub.3 (CH.sub.3 CN).sub.3, RhX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, RhX.sub.2, RhX, (RhX(diene)).sub.2, M.sub.2 PdX.sub.6, M.sub.2 PdX.sub.4, PdX.sub.2, OsX.sub.3, OsX.sub.3 (CH.sub.3 CN).sub.3, OsX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 IrX.sub.6, IrX.sub.3, IrX.sub.3 (CH.sub.3 CN).sub.3, IrX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, (IrX(diene)).sub.2, M.sub.2 PtX.sub.6, M.sub.2 PtX.sub.4, and PtX.sub.2, in which X is selected from the group consisting of Cl, Br, I, acetyl acetonate, acetate, 1/2 SO.sub. 4, NO.sub.3, and CN, and diene is selected from the group consisting of cyalooctadiene and norbornadiene, and M is selected from the group consisting of H, Na, K, and NH.sub.4, with a phosphine of the formula ##STR26## in which R.sup.6 represents a group of the formula
- R.sup.5 --Si(OR.sup.7).sub.3 (IX),
- where R.sup.5 is a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms or a unit of the formula ##STR27## where R.sup.7 is a linear or branched alkyl group with 1 to 5 C atoms, to form a metal complex, wherein the ratio between the number of moles of phosphine of formula (VIII) and the number of moles of the totally complexly bound metal atoms in said metal compounds is at least 1:1 to 1000:1,
- (b) precondensing the product of step (a) with any optionally present, excess phosphine of formula VIII; precondensing (i) an amino silane of formula (X) ##STR28## in which R.sup.8 stands for H, CH.sub.3, C.sub.2 H.sub.5, C.sub.3 H.sub.7 or a group of formula (IX) and R.sup.9 and R.sup.10 also stand for a group of formula (IX) in which R.sup.5 and R.sup.7 have the same range of meaning as in formula (IX) as well as, optionally, (ii) one or several compounds of formula (XI)
- M(OR).sub.2-4 R'.sub.0-2 or M(OR).sub.2-3 R'.sub.0-1 (XI),
- in which M is an Si, Ti, Zr or Al atom, R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, R signifies a linear or branched alkyl group with 1 to 5 C atoms, for a period of 5 min to 48 hours at room temperature to 200.degree. C., independently of each other, with or without a solvent, in the presence of an amount of water insufficient for complete hydrolysis; then the precondensates are combined; water is added in an amount whereby at least the amount of water stoichiometrically necessary for a complete hydrolysis is present and optionally more solvent is added;
- (c) allowing the product of step (b) to gel under further agitation at a temperature in the range of room temperature to 200.degree. C., wherein at the start of said gelling or up to one hour thereafter the product of step (b) is compounded with 10 to 2000% by weight, relative to the entire amount of said phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), of a solvent which is non-water-soluble but which dissolves the product of step (b), which has gelled or started to gel, in order to form a homogenizate;
- (d) adding, immediately or in a time period of up to 10 hours, 100 to 2000% by weight of water, relative to the total amount of phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), to the viscous homogenizate of step (c), optionally with elevation of the originally adjusted temperature, whereby the organic phase containing the monomeric metal complex is dispersed in the liquid two-phase system and a solid in the shape of spheres is formed;
- (e) separating the solid formed in step (c) from the liquid phase after a reaction time sufficient for this purpose at a temperature of room temperature to 200.degree. C.;
- (f) extracting the solid from step (e), optionally with a low-boiling solvent;
- (g) drying the solid from step (f) at room temperature to 250.degree. C., optionally under protective gas or in a vacuum; and
- (h) tempering the solid from step (g) for 1 to 100 hours at temperatures of 150.degree. C. to 300.degree. C. and/or classifying said solid from step (g).
- 19. A method of preparing the formed spherical, polymeric metal complexes comprising at least one member selected from the metal containing group consisting of iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium and platinum compounds; and a ligand which comprises a formed organosiloxane copolycondensate of units of the formula ##STR29## and of units of the formula ##STR30## wherein the central metal atom is coordinatively bound via the phosphorus atoms of the phosphine units (II) and optionally via the nitrogen atoms of the amine units (I), R.sup.2 to R.sup.4 are the same or different and represent a group of the formula ##STR31## in which R.sup.5 is bound directly to said phosphorus atom or to said nitrogen atom and represents a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms, or a unit of the formula ##STR32## in which n and m are a number from 0 to 6, said n indicates the number of methylene groups bound to the N position or bound to the P position and m the number of methylene groups bound to the in Si position, R.sup.1 represents a group selected from the group consisting of formula (III), H, CH.sub.3, C.sub.2 H.sub.5, and C.sub.3 H.sub.7, wherein the free valences of said oxygen atoms bound to said Si atom are saturated by silicon atoms of further groups of formula (III) and/or via the metal atoms in one or several cross-linking bridge members ##STR33## where M is an Si, Ti or Zr atom and R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, and the ratio of said silicon atoms from the groups of formula (III) to said metal atoms in the cross-linking bridge members (IV) is 1:0 to 1:20 and the molar ratio of phosphine units (II) to complexed metal units is 1:1 to 1000:1, and wherein said polymeric metal complexes are spherical particles with a diameter of 0.01 to 3.0 mm, a BET specific surface of >0 to 1000 m.sup.2 /g, a specific pore volume of 0.01 to 6.5 ml/g, and a bulk density of 50 to 1000 g/l; said method comprises:
- (a) reacting in a solvent or a solvent mixture, optionally at elevated temperature, for a period of 1 minute to 48 hours, at least one member of the metal containing group consisting of hydrous or anhydrous metal compounds FeX.sub.3, FeX.sub.2, COX.sub.3, COX.sub.2, NIX.sub.2, RuX.sub.3, RuX.sub.3 (CH.sub.3 CN).sub.3, RuX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 RhX.sub.6, RhX.sub.3, RhX.sub.3 (CH.sub.3 CN).sub.3, RhX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, RhX.sub.2, RhX, (RhX(diene)).sub.2, M.sub.2 PdX.sub.6, M.sub.2 PdX.sub.4, PdX.sub.2, OsX.sub.3, OsX.sub.3 (CH.sub.3 CN).sub.3, OsX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 IrX.sub.6, IrX.sub.3, IrX.sub.3 (CH.sub.3 CN).sub.3, IrX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, (IrX(diene)).sub.2, M.sub.2 PtX.sub.6, M.sub.2 PtX.sub.4, and PtX.sub.2, in which X is selected from the group consisting of cl, Br, I, acetyl acetonate, acetate, 1/2 SO.sub. 4, NO.sub.3, and CN, and diene is selected from the group consisting of cyclooctadiene and norbornadiene, and M is selected from the group consisting of H, Na, K, and NH.sub.4, with a phosphine of the formula ##STR34## in which R.sup.6 represents a group of the formula
- R.sup.5 --Si(OR.sup.7).sub.3 (IX),
- where R.sup.5 is a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms or a unit of the formula ##STR35## where R.sup.7 is a linear or branched alkyl group with 1 to 5 C atoms, to form a metal complex, wherein the ratio between the number of moles of phosphine of formula (VIII) and the number of moles of the totally complexly bound metal atoms in said metal compounds is at least 1:1 to 1000:1,
- (b) precondensing the product of step (a) with any optionally present, excess phosphine of formula VIII, in the presence of an amount of water insufficient for complete hydrolysis, for a period of 5 min. to 48 hours at room temperature to 200.degree. C.; precondensing (i) an amino silane of formula (X) ##STR36## in which R.sup.8 stands for H, CH.sub.3, C.sub.2 H.sub.5, C.sub.3 H.sub.7 or a group of formula (IX) and R.sup.9 and R.sup.10 also stand for a group of formula (IX) in which R.sup.5 and R.sup.7 have the same range of meaning as in formula (IX) as well as, optionally, (ii) one or several compounds of formula (XI)
- M(OR).sub.2-4 R'.sub.0-2 or M(OR).sub.2-3 R'.sub.0-1 (XI),
- in which M is an Si, Ti, Zr or Al atom, R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, R signifies a linear or branched alkyl group with 1 to 5 C atoms, for a period of 5 min to 48 hours at room temperature to 200.degree. C., independently of said precondensation of the product of step (a), with or without a solvent, in the presence of an amount of water insufficient for complete hydrolysis; then said precondensates are combined; water is added in an amount whereby at least the amount of water stoichiometrically necessary for a complete hydrolysis is present and optionally more solvent is added;
- (c) allowing the product of step (b) to gel under further agitation at a temperature in the range of room temperature to 200.degree. C., wherein at the start of said gelling or up to one hour thereafter the product of step (b) is compounded with 10 to 2000% by weight, relative to the entire amount of said phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), of a solvent which is non-water-soluble but which dissolves the product of step (b), which has gelled or started to gel, in order to form a homogenizate;
- (d) adding, immediately or in a time period of up to 10 hours, 100 to 2000% by weight of water, relative to the total amount of phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), to the viscous homogenizate of step (c), optionally with elevation of the originally adjusted temperature, whereby the organic phase containing the monomeric metal complex is dispersed in the liquid two-phase system and a solid in the shape of spheres is formed;
- (e) separating the solid formed in step (c) from the liquid phase after a reaction time sufficient for this purpose at a temperature of room temperature to 200.degree. C.;
- (f) extracting the solid from step (e), optionally with a low-boiling solvent;
- (g) drying the solid from step (f) at room temperature to 250.degree. C., optionally under protective gas or in a vacuum; and
- (h) tempering the solid from step (g) for 1 to 100 hours at temperatures of 150.degree. C. to 300.degree. C. and/or classifying said solid from step (g).
- 20. A method of preparing the formed spherical, polymeric metal complexes comprising at least one member selected from the metal containing group consisting of iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium and platinum compounds; and a ligand which comprises a formed organosiloxane copolycondensate of units of the formula ##STR37## and of units of the formula ##STR38## wherein the central metal atom is coordinatively bound via the phosphorus atoms of the phosphine units (II) and optionally via the nitrogen atoms of the amine units (I), R.sup.2 to R.sup.4 are the same or different and represent a group of the formula ##STR39## in which R.sup.5 is bound directly to said phosphorus atom or to said nitrogen atom and represents a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms, or a unit of the formula ##STR40## in which n and m are a number from 0 to 6, said n indicates the number of methylene groups bound to the N position or bound to the P position and m the number of methylene groups bound to the in Si position, R.sup.1 represents a group selected from the group consisting of formula (III), H, CH.sub.3, C.sub.2 H.sub.5, and C.sub.3 H.sub.7, wherein the free valences of said oxygen atoms bound to said Si atom are saturated by silicon atoms of further groups of formula (III) and/or via the metal atom in one or several cross-linking bridge members ##STR41## where M is an Si, Ti or Zr atom and R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, and the ratio of said silicon atoms from the groups of formula (III) to said metal atoms in the cross-linking bridge members (IV) is 1:0 to 1:20 and the molar ratio of phosphine units (II) to complexed metal units is 1:1 to 1000:1, and wherein said polymeric metal complexes are spherical particles with a diameter of 0.01 to 3.0 mm, a BET specific surface of >0 to 1000 m.sup.2 /g, a specific pore volume of 0.01 to 6.5 ml/g, and a bulk density of 50 to 1000 g/l; said method comprises:
- (a) reacting in a solvent or a solvent mixture, optionally at elevated temperature, for a period of 1 minute to 48 hours, at least one member of the metal containing group consisting of hydrous or anhydrous metal compounds FeX.sub.3, FeX.sub.2, COX.sub.3, COX.sub.2, NiX.sub.2, RuX.sub.3, RuX.sub.3 (CH.sub.3 CN).sub.3, RuX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 RhX.sub.6, RhX.sub.3, RhX.sub.3 (CH.sub.3 CN).sub.3, RhX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, RhX.sub.2, RhX, (RhX(diene)).sub.2, M.sub.2 PdX.sub.6, M.sub.2 PdX.sub.4, PdX.sub.2, OsX.sub.3, OsX.sub.3 (CH.sub.3 CN).sub.3, OsX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 IrX.sub.6, IrX.sub.3, IrX.sub.3 (CH.sub.3 CN).sub.3, IrX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, (IrX(diene)).sub.2, M.sub.2 PtX.sub.6, M.sub.2 Pt.sub.4, and PtX.sub.2, in which X is selected from the group consisting of Cl, Br, I, acetyl acetonate, acetate, 1/2 SO.sub. 4, NO.sub.3, and CN, and diene is selected from the group consisting of cyclooctadiene and norbornadiene, and M is selected from the group consisting of H, Na, K, and NH.sub.4, with a phosphine of the formula ##STR42## in which R.sup.6 represents a group of the formula
- R.sup.5 --Si(OR.sup.7).sub.3 (IX),
- where R.sup.5 is a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms or a unit of the formula ##STR43## where R.sup.7 is a linear or branched alkyl group with 1 to 5 C atoms, to form a metal complex, wherein the ratio between the number of moles of phosphine of formula (VIII) and the number of moles of the totally complexly bound metal atoms in said metal compounds is at least 1:1 to 1000:1,
- (b) wherein the product of step (a) is not precondensed; precondensing (i) an amino silane of formula (X) ##STR44## in which R.sup.8 stands for H, CH.sub.3, C.sub.2 H.sub.5, C.sub.3 H.sub.7 or a group of formula (IX) and R.sup.9 and R.sup.10 also stand for a group of formula (IX) in which R.sup.5 and R.sup.7 have the same range of meaning as in formula (IX) as well as, optionally, (ii) one or several compounds of formula (XI)
- M(OR).sub.2-4 R'.sub.0-2 or M(OR).sub.2-3 R'.sub.0-1 (XI),
- in which M is an Si, Ti, Zr or Al atom, R' is a linear or branched alkyl group with i to 5 C atoms or a phenyl group, R signifies a linear or branched alkyl group with 1 to 5 C atoms, for a period of 5 min. to 48 hours at room temperature to 200.degree. C., independently of each other and from said product of step (a), with or without a solvent, in the presence of an amount of water insufficient for complete hydrolysis; then said non-precondensed product of step (a) is combined with said precondensates; water is added in an amount whereby at least the amount of water stoichiometrically necessary for a complete hydrolysis is present and optionally more solvent is added;
- (c) adding to the product of step (b) an amount of water under agitation which suffices at least for a complete hydrolysis and condensation, and hydrolyzing the resulting reaction mixture for a period of time up to 6 hours;
- (d) allowing the product of step (c) to gel under further agitation at a temperature in the range of room temperature to 200.degree. C., wherein at the start of said gelling or up to one hour thereafter the product of step (c) is compounded with 10 to 2000% by weight, relative to the entire amount of said phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), of a solvent which is non-water-soluble but which dissolves the product of step (c), which has gelled or started to gel, in order to form a homogenizate;
- (e) adding, immediately or in a time period of up to 10 hours, 100 to 2000% by weight of water, relative to the total amount of phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), to the viscous homogenizate of step (d), optionally with elevation of the originally adjusted temperature, whereby the organic phase containing the monomeric metal complex is dispersed in the liquid two-phase system and a solid in the shape of spheres is formed;
- (f) separating the solid formed in step (d) from the liquid phase after a reaction time sufficient for this purpose at a temperature of room temperature to 200.degree. C.;
- (g) extracting the solid from step (f), optionally with a low-boiling solvent;
- (h) drying the solid from step (g) at room temperature to 250.degree. C., optionally under protective gas or in a vacuum; and
- (i) tempering the solid from step (h) for 1 to 100 hours at temperatures of 150.degree. C. to 300.degree. C. and/or classifying said solid from step (h).
- 21. A method of preparing the formed spherical, polymeric metal complexes comprising at least one member selected from the metal containing group consisting of iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium and platinum compounds; and a ligand which comprises a formed organosiloxane copolycondensate of units of the formula ##STR45## and of units of the formula ##STR46## wherein the central metal atom is coordinatively bound via the phosphorus atoms of the phosphine units (II) and optionally via the nitrogen atoms of the amine units (I), R.sup.2 to R.sup.4 are the same or different and represent a group of the formula ##STR47## which R.sup.5 is bound directly to said phosphorus atom or to said nitrogen atom and represents a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms, or a unit of the formula ##STR48## in which n and m are a number from 0 to 6, said n indicates the number of methylene groups bound to the N position or bound to the P position and m the number of methylene groups bound to the Si position, R.sup.1 represents a group selected from the group consisting of formula (III), H, CH.sub.3, C.sub.2 H.sub.5, and C.sub.3 H.sub.7, wherein the free valences of said oxygen atoms bound to said Si atom are saturated by silicon atoms of further groups of formula (III) and/or via the metal atoms in one or several cross-linking bridge members ##STR49## where M is an Si, Ti or Zr atom and R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, and the ratio of said silicon atoms from the groups of formula (III) to said metal atoms-in the cross-linking bridge members (IV) is 1:0 to 1:20 and the molar ratio of phosphine units (II) to complexed metal units is 1:1 to 1000:1, and wherein said polymeric metal complexes are spherical particles with a diameter of 0.01 to 3.0 mm, a BET specific surface of >0 to 1000 m.sup.2 /g, a specific pore volume of 0.01 to 6.5 ml/g, and a bulk density of 50 to 1000 g/l; said method comprises:
- (a) reacting in a solvent or a solvent mixture, optionally at elevated temperature, for a period of 1 minute to 48 hours, at least one member of the metal containing group consisting of hydrous or anhydrous metal compounds FeX.sub.3, FeX.sub.2, CoX.sub.3, CoX.sub.2, NiX.sub.2, RuX.sub.3, RuX.sub.3 (CH.sub.3 CN).sub.3, RuX.sub.3 (C.sub.6 H.sub.5 CH).sub.3, M.sub.3 RhX.sub.6, RhX.sub.3, RhX.sub.3 (CH.sub.3 CN).sub.3, RhX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, RhX.sub.2, RhX, (RhX(diene)).sub.2, M.sub.2 PdX.sub.6, M.sub.2 PdX.sub.4, PdX.sub.2, OsX.sub.3, OsX.sub.3 (CH.sub.3 CN).sub.3, OsX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, M.sub.3 IrX.sub.6, IrX.sub.3, IrX.sub.3 (CH.sub.3 CN).sub.3, IrX.sub.3 (C.sub.6 H.sub.5 CN).sub.3, (IrX(diene)).sub.2, M.sub.2 PtX.sub.6, M.sub.2 PtX.sub.4, and PtX.sub.2, in which X is selected from the group consisting of Cl, Br, I, acetyl acetonate, acetate, 1/2 SO.sub. 4, NO.sub.3, and CN, and diene is selected from the group consisting of cyclooctadiene and norbornadiene, and M is selected from the group consisting of H, Na, K, and NH.sub.4, with a phosphine of the formula ##STR50## in which R.sup.6 represents a group of the formula
- R.sup.5 Si(OR.sup.7).sub.3 (IX),
- where R.sup.5 is a linear or branched alkylene group with 1 to 10 C atoms, a cycloalkylene group with 5 to 8 C atoms or a unit of the formula ##STR51## where R.sup.7 is a linear or branched alkyl group with 1 to 5 C atoms, to form a metal complex, wherein the ratio between the number of moles of phosphine of formula (VIII) and the number of moles of the totally complexly bound metal atoms in said metal compounds is at least 1:1 to 1000:1,
- and with an amino silane of the general formula ##STR52## in which R.sup.8 stands for H, CH.sub.3, C.sub.2 H.sub.5, C.sub.3 H.sub.7 or a group of formula (IX) and R.sup.9 and R.sup.10 also stand for a group of formula (IX) in which R.sup.5 and R.sup.7 have the same range of meaning as in formula (IX), and optionally one or several compounds of the formula
- M(OR).sub.2-4 R'.sub.0-2 or M(OR).sub.2-3 R'.sub.0-1 (XI),
- in which M is an Si, Ti, Zr or Al atom, R' is a linear or branched alkyl group with 1 to 5 C atoms or a phenyl group, R signifies a linear or branched alkyl group with 1 to 5 C atoms, and the ratio of the silicon atoms from the groups of formula (IX) to the metal atoms in the cross-linking agents (IX) is 1:0 to 1:20,
- and adding an amount of water under agitation which suffices at least for a complete hydrolysis and condensation, and hydrolyzing the resulting reaction mixture for a period of time up to 6 hours;
- (b) allowing the product of step (a) to gel under further agitation at a temperature in the range of room temperature to 200.degree. C., wherein at the start of said gelling or up to one hour thereafter the product of step (a) is compounded with 10 to 2000% by weight, relative to the entire amount of said phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), of a solvent which is non-water-soluble but which dissolves the product of step (a), which has gelled or started to gel, in order to form a homogenizate or part or all of said solvent is added in step (a);
- (c) adding, immediately or in a time period of up to 10 hours, 100 to 2000% by weight of water, relative to the total amount of phosphine (VIII), aminoorganosilane (X) and optionally cross-linking agent (XI), to the viscous homogenizate of step (b), optionally with elevation of the originally adjusted temperature, whereby the organic phase containing the monomeric metal complex is dispersed in the liquid two-phase system and a solid in the shape of spheres is formed;
- (d) separating the solid formed in step (b) from the liquid phase after a reaction time sufficient for this purpose at a temperature of room temperature to 200.degree. C.;
- (e) extracting the solid from step (d), optionally with a low-boiling solvent;
- (f) drying the solid from step (e) at room temperature to 250.degree. C., optionally under protective gas or in a vacuum; and
- (g) tempering the solid from step (f) for 1 to 100 hours at temperatures of 150.degree. C. to 300.degree. C. and/or classifying said solid from step (h).
Priority Claims (1)
Number |
Date |
Country |
Kind |
40 35 033.9 |
Nov 1990 |
DEX |
|
Parent Case Info
This is a divisional of application Ser. No. 08/043,604 filed on May 5, 1993, now U.S. Pat. No. 5,340,895, which was a continuation of Ser. No. 07/785,795, now abandoned.
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
5187134 |
Panster et al. |
Feb 1993 |
|
5264514 |
Panster et al. |
Nov 1993 |
|
Divisions (1)
|
Number |
Date |
Country |
Parent |
43604 |
May 1993 |
|
Continuations (1)
|
Number |
Date |
Country |
Parent |
786796 |
Nov 1991 |
|