Formulations of oral gastrointestinal diagnostic X-ray contrast agents in combination with pharmaceutically acceptable clays

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to x-ray diagnostic imaging contrast formulations for imaging the gastrointestinal (hereinafter sometimes referred to as GI) tract. The formulations described herein have enhanced utility as oral/rectal GI diagnostic contrast agents.
2. Reported Developments
It is a common medical practice to employ barium sulfate formulations to image the gastrointestinal tract of patients. Barium sulfate can be given either orally to visualize the stomach and upper GI tract or rectally to visualize the colon and lower GI tract. Barium sulfate is usually administered as a suspension that has limited stability even with the addition of stabilizers, it is often too opaque to visualize all segments of the GI tract, it often forms clumps that yield resultant radiopaque areas on x-ray films and has poor patient acceptability characteristics. Poor patient acceptability characteristics include palatability, patient discomfort during and after administration and constipation of the patient. Barium sulfate also shows poor affinity for coating the GI mucosa and consequently the patient is often needed to be manipulated or even rotated to ensure that the barium sulfate suspension coats the gastric mucosa. Nevertheless, segments of the GI tract are often either obscured or are not adequately coated to be visualized. It is not uncommon for the patient to undergo repeated examininations to achieve satisfactory imaging results.
The most serious failings of currently available formulations of barium sulfate are that they do not adequately coat the entire GI tract, requiring subsequent examination, and they pose safety concerns especially with patients that are suspected of having intestinal perforations or obstructions. Perforations of the upper GI tract or small bowel occurs with sufficient frequency that the risk of localized tissue injury is present. It is also not uncommon for orally administered barium sulfate to accumulate proximally to an obstruction in the bowel causing impaction that can lead to eventual perforation of the GI tract. In addition, aspiration of barium sulfate in the lungs may cause occlusion of the bronchioli and resultant pulmonary sequela.
Aqueous barium sulfate formulations are less constipating than non-aqueous barium sulfate formulations, however, they are often hypertonic, and consequently are irritating to the gastric mucosa.
Another class of compounds that have been investigated for imaging the GI tract are oil based emulsions of iodinated organic substances. Emulsions that have particle sizes of <0.3 microns have been reported to image the small intestines of dogs but 50-70% of the oil based emulsions are reported to be absorbed from the intestine. Oily emulsions also appear to coat to some extent both the upper and lower segments of the GI tract as compared with non-oil based contrast agents. Oily emulsions are not usually contraindicated for patients with intestinal perforations or with intestinal obstructions. The major problems associated with these oil based emulsions is their tendency to be absorbed from the GI tract and the inherent toxicity that may be associated with the absorption of these agents. Emulsions such as PANTOPAQUE, i.e., ethyl iodophenylundecylate, adhere to the gastric mucosa, have low viscosity, low surface tension, are miscible with tissue fluids and exhibit good radiopacity. However, the emulsions of these organic iodinated substances suffer from their undesirable toxic effects.
Accordingly, there is a need to provide oral GI diagnostic x-ray contrast agents that enable the visualization of both the upper and lower GI tract following a single administration, that is safe and efficacious and is not contraindicated for GI tract perforations and/or obstructions. Such an agent should have excellent mucosal coating properties for both the upper and lower GI tract, i.e. it should have mucoadhesive or bioadhesive properties that enable the entire GI tract to be visualized. The object of the present invention is to provide a formulation that enhances the imaging of the GI tract that takes into consideration the physical-chemical properties of the imaging agents, surface stabilizers and viscosity modifiers. There is a need to provide in such a formulation primary surface stabilizers with appropriate mucoadhesive properties and secondary excipients that provide for a marked improvement in imaging quality as compared with existing products and formulations. The identification of surface active stabilizers With bioadhesive or mucoadhesive properties that enable the imaging of the entire GI tract has not been reported to date. This represents a difficult technical problem that requires the application of mucoadhesive technology to develop appropriate surface active agents that will enable the entire GI tract to be visualized. Bioadhesion is usually achieved by interaction of either a synthetic or natural polymeric substance With the mucosal membranes of the GI tract. Such technology has been employed to enhance drug delivery by decreasing the transit time of a drug substance in the GI tract and hence promote an opportunity for enhanced absorption. With regards to the development of safe and effective x-ray contrast agents for visualizing the GI tract, it is important to identify mucosal adhesives that coat the GI surfaces and visualize diseased or abnormal tissues. Highly charged carboxylated polyanions are good candidates for use as bioadhesives in the GI tract. See, for example: Park, K. and Robinson, J. R., Bioadhesion: Polymers and Platforms for Oral-Controlled Drug Delivery; Method to Study Bioadhesion. Int. J. Pharm., 19, 107 (1984). The formation of a bioadhesive bond between a polymeric substance and the mucosal lining of the GI tract can be visualized as a two step process, i.e., initial contact between the two surfaces and the formation of secondary bonds due to non-covalent interactions. Bioadhesives specific for the GI tract must interact with the mucus layer during attachment. Mucus, a general term for the heterogeneous secretion found on the epithelial surfaces of the GI tract, is made of the following components: glycoprotein macromolecules, inorganic salts, proteins, lipids and mucopolysaccharides. These glycoproteins typically consist of a protein core with carbohydrate side chains. This forms a network of mucus that is a continuous layer covering the GI tract. From a bioadhesive perspective, mucus consists of highly hydrated, crosslinked linear, flexible yet random coiled glycoprotein molecules with a net negative charge. Understanding the principles of bioadhesion is the basis for formulating an oral contrast x-ray agent for GI tract visualization. Bioadhesion accounts for the interaction between a biological surface and a biomaterial substance. As noted previously, bioadhesive agents are usually polymeric substances that adhere to tissues by ionic or covalent bonds or by physical attachment. Several theories of bioadhesion have been published including electronic, adsorption, wetting, diffusion and fracture theories. Bioadhesives bind to membrane surfaces and are retained for variable periods of time.
Crystalline x-ray contrast agents do not inherently adhere to the mucosal surfaces of the GI tract. It has now been discovered that crystalline x-ray contrast agents modified by the addition of surfactants, however, can be rendered so that they adsorb onto the GI mucosal surface. This is achieved by the use of mucoadhesive surfactants. The primary difficulty with previously reported mucoadhesive surfactants is that they do not interact effectively with both the particles and GI tract uniformly so that both the upper and lower GI tract can be visualized by a single agent during one examination. The surfactants used for this purpose must adsorb sufficiently to the different regions of the GI tract to enhance visualization by the contrast agent. In practice, surfactants tend to be adsorbed at some biological surfaces differentially than at others due to a variety of complex reasons. There is a need for contrast agents that are adsorbed sufficiently over the entire GI tract to allow adequate and uniform visualization of the different regions of the GI tract.
It has now been further discovered that crystalline x-ray contrast agents modified by the addition of mucoadhesive surfactants in combination with certain pharmaceutically acceptable clays further enhance the GI imaging characteristics of formulations and render the formulations more palatable to the patient and possess better suspension properties.
In accordance with the invention there is further provided a method for x-ray diagnostic imaging of the GI tract which comprises orally or rectally administering to the patient an effective amount contrast producing amount of the above-described x-ray contrast compositions.
A method for diagnostic imaging of the GI tract for use in medical procedures in accordance with this invention comprises orally or rectally administering to the mammalian patient in need of x-ray examination, an effective contrast producing amount of a composition of the present invention. After administration, at least a portion of the GI tract containing the administered composition is exposed to x-rays to produce an x-ray image pattern corresponding to the presence of the contrast agent, then the x-ray image is visualized and interpreted using techniques known in the art.
SUMMARY OF THE INVENTION
In accordance with the present invention there is provided an orally/rectally administrable gastrointestinal diagnostic x-ray contrast formulation comprising:
of from about 4 to about 45% w/v, and preferably of from about 15 to about 25% w/v, of an essentially water insoluble or poorly water-soluble particulate radiopaque crystalline material having an effective average particle size of less than about 2,000 nm, more preferably an effective average particle size of less than about 1,000 nm, and most preferably an effective average particle size of less than about 400 nm;
of from about 0.5 to about 10% w/v, and preferably of from about 2 to about 6% w/v of a bioadhesive or mucoadhesive surfactant stabilizer (hereinafter sometimes referred to as "primary stabilizer");
of from about 0.1 to about 10% w/v and preferably of from about 0.5 to about 5, and most preferably of from about 1 to 2% w/v of a pharmaceutically acceptable clay; and
water to make 100% w/v.
Secondary stabilizers may also be used in the x-ray contrast formulation up to about 1% w/v, preferably up to about 0.2% w/v, and most preferably up to about 0.1% w/v. Secondary stabilizers include dioctylsulfosuccinate (DOSS) and sodium lauryl sulfate (SLS).
Other ingredients customarily used in oral pharmaceutical formulations may also be included, such as flavorants, colorants and preservatives to provide pharmaceutically acceptable and palatable formulations without such additional ingredients affecting the gastrointestinal imaging efficacy of the formulations.
The particulate radiopaque material used in the present invention include barium salts known for use in diagnostic imaging formulations.
The surfactants found to have bioadhesive or mucoadhesive properties include:
1) Poloxamers having an average molecular weight of from about 1,000 to 15,000 daltons;
2) Polyvinyl alcohol;
3) Polyvinyl pyrrolidone,
4) Hydroxypropyl methylcellulose; and
5) Polyoxyethylene sorbitan mono-oleate (Tween 80).
Poloxamers are polyethylene-polypropylene glycol block polymers containing ethylene oxide (PEO) and propylene oxide (PPO) moles according to the formula (PEO)a - (PPO)b - (PEO)c wherein
a is 46, 52, 62, 75, 97, 98, 122 and 128;
b is 16, 30, 35, 39, 47, 54 and 67; and
c is 46, 52, 62, 75, 97, 98, 122 and 128.
Table 1 shows the various poloxamers by manufacturer-designated number.
TABLE 1______________________________________Molecular Weights of Poloxamers Av. ValuesPoloxamer No. Pluronic Av. Mol. Wt. a b c______________________________________401 4,400 6 67 6402 5,000 13 67 13403 5,750 21 67 21407 F127 12,000 98 67 98331 3,800 7 54 7333 4,950 20 54 20334 5,850 31 54 31335 6,000 38 54 38338 F108 15,000 128 54 128282 3,650 10 47 10284 4,600 21 47 21288 F98 13,500 122 47 122231 2,750 6 39 6234 4,200 22 39 22235 4,600 27 39 27237 F87 7,700 62 39 62238 F88 10,800 97 39 97212 2,750 8 35 8215 4,150 24 35 24217 F77 6,600 52 35 52181 2,000 3 30 3182 2,500 8 30 8183 2,650 10 30 10184 2,900 13 30 13185 3,400 19 30 19188 F68 8,350 75 30 75122 1,630 5 21 5123 1,850 7 21 7124 2,200 11 21 11101 1,100 2 16 2105 1,900 11 16 11108 F38 5,000 46 16 46______________________________________
Certain number of these surfactants are also known as Pluronic, which is a brand name of BASF Corporation.
Preferred surfactants for use in the present invention are:
Pluronic F127
Pluronic F108
Pluronic F98
Pluronic F87
Pluronic F88
Pluronic 77
Pluronic F68 and
Pluronic F38.
Secondary stabilizers may also be used in the therapeutic composition up to about 1% w/v, preferably up to about 0.2% w/v, and most preferably up to about 0.1% w/v. Secondary stabilizers include dioctylsulfosuccinate (DOSS) and sodium lauryl sulfate (SLS).
Other ingredients customarily used in oral pharmaceutical formulations may also be included, such as flavorants, colorants and preservatives to provide pharmaceutically acceptable and palatable formulations.

DETAILED DESCRIPTION OF THE INVENTION
The present invention is based on the discovery that particulate crystalline materials can be rendered mucoadhesive or bioadhesive in the gastrointestinal tract when the particulate crystalline material is combined with certain surface active agents in a suspension.
The invention can be practiced with a wide variety of crystalline materials that are water-insoluble or poorly soluble in water. As used herein "poorly soluble" means that the material has a solubility in aqueous medium of less than about 10 mg/ml, and preferably of less than about 1 mg/ml. Examples of preferred radiopaque crystalline materials follow.
Radiopaque Materials
A preferred x-ray contrast agent utilized in the present invention is barium sulfate which is a white, radiopaque, crystalline powder that is essentially insoluble in water. It is commercially available in the particle size range of 0.001 to 0.1 mm diameter. Smaller particle size may also be obtained with techniques known in the prior art such as described in U.S. Pat. No. 5,145,684 which is incorporated herein by reference, or analogously, as described herein with respect to other crystalline radiopaque compounds. However, good results are obtainable with other finely-divided, inorganic, essentially water-insoluble salts of barium including barium hexaboride, barium chromite, barium fluogallate, barium triortho phosphate, barium metasilicate, barium titanate and barium zirconate.
Preferred organic radiopaque crystalline compounds of the present invention include, but are not limited to the following compounds.
EXAMPLE 1
3,5-Bis-acetylamino-2,4,6-triiodo-benzoic acid ethyl ester(WIN 59316) ##STR1## Molecular Wt.: 657 Melting Point: 219.degree.-220.degree. C.
EXAMPLE 2
2-(3,5-Bis-acetylamino-2,4,6-triiodo-benzyloxy)-2-methyl malonic acid(WIN 67975) ##STR2##
Preparation of WIN 67975 (described in U.S. Pat. No. 5,264,610)
A solution of sodium hypaque (50 g, 79 mmole) in 150 ml of dry DMF was treated with 16.6 ml (87 mmole) of diethyl 2-bromo-2-methylmalonate and the reaction mixture was heated for 12 hrs on a steam bath. After cooling, the solution was added to ice water and the resulting precipitate was collected by filtration, rinsed with water, ethyl acetate and dried under vacuum. The product was recrystallized from DMF-water to give 48.4 g (69%) of pure material, mp 268.degree.-269.degree. C. (dec.); CI-MS: MH.sup.+ 787. The .sup.1 H-NMR (300 MHz) spectral data was consistent with the desired material. Calculated for C.sub.19 H.sub.21 I.sub.3 N.sub.2 O.sub.8 : C 29.03, H 2.69, N 3.56, I 48.43; Found C 28.82, H 2.56, N 3.57, I 48.83.
EXAMPLE 3
Propanedioic Acid, [[3,5-bis-(acetylamino)-2,4,6-triiodo-benzoyl]oxy]-bis(1-methylethyl)ester(WIN 68165) ##STR3## Molecular Wt.: 800.12 Melting Point: 252.degree.-253.degree. C.
EXAMPLE 4
Diethyl 5-acetylamino-2,4,6-triiodo-isophthalate(WIN 59316)
3.91 g (0.17 mol) of sodium was dissolved in 500 ml of ethanol. Then, 50 g (0.083 mol) of 5-acetylamino-2,46-triiodo-isophthalic acid was added and the solution was stirred for half hour. The solvent was stripped to yield an intermediate, disodium 5-acetylamino-2,4,6-triiodoisophthalate. 250 ml of dry N,N-dimethylformamide was added. The contents did not dissolve completely. 15 ml (29.2 g, 0.187 mol) of ethyl iodide was added and the solution was heated on steam bath for 2 hrs. The solution was poured into 4 liters of water, filtered and rinsed with cold water. Solid was dried in a vacuum oven over the weekend. Yield--52.18 g. MS results, MW=657 a.m.u. This product and 5.0 g prepared using a small scale identical procedure was combined, total weight--57.2 g. It was dissolved in 120 ml of N,N-dimethylformamide. The solution was filtered into 2 liters of filtered and distilled water. The contents were swirled by hand. White solid was filtered and dried at 110.degree. C., 0.2 mm Hg for 20 hrs. Recovered 56.27 g, melting point, 219.degree.-220.degree. C., MS results, MW=656.98 a.m.u.
Elemental analysis: Calculated for C.sub.14 H.sub.14 I.sub.3 NO.sub.5 : C 25.54, H 2.15, N 2.13, I 57.95. Found C 25.80, H 2.06, N 1.99, I 57.77.
EXAMPLE 5
Ethyl 3,5-bis(acetylamino)-2,4,6-triiodobenzoate (WIN 8883) ##STR4##
Synthesis of Ethyl 3,5-bis(acetylamino)-2,4,6-triiodobenzoate (WIN 8883)
To 8.11 L of dry N,N-dimethylformamide was added 1.01 kg (1.65 mol) of diatrizoic acid. To the vigorously stirred suspension was carefully added 274 g (1.99 mol) of milled potassium carbonate. During the addition there was significant gas evolution. Before all of the suspended solid had gone into solution, a second solid began to form toward the end of the carbonate addition. The mixture was stirred for 30 min. at room temperature. Ethyl iodide (608 g, 3.90 mol) was added dropwise and the mixture was stirred overnight at room temperature at which point the reaction mixture was nearly homogeneous. The reaction mixture was poured into 25 L of water, filtered and the solid washed with water and dried at reduced pressure at 60.degree. C. to afford 962 g (91% yield) of a white solid, mp 280.degree.-290.degree. C. (dec.). Analysis for C.sub.13 H.sub.13 I.sub.3 N.sub.2 O.sub.4 : Calculated: C 24.32, H 2.05, N 4.36. Found C 24.27, H 1.93, N 4.28.
EXAMPLE 6
Bis-[1-(ethoxycarbonyl)propyl]-2,4,6-triiodo-5-acetylamino-isophthalate (WIN 68183) ##STR5##
Bis-[1-(ethoxycarbonyl)propyl]-2,4,6-triiodo-5-acetylamino-isophthalate (WIN 68183) was prepared as follows.
Sodium metal (1.9 g, 82.6 mmol) was dissolved in 500 ml of absolute ethanol followed by the addition of 25 g (42 mmol) of 5-substituted-2,4,6-triiodoisophthalic acid. After stirring for 30 minutes the solvent was removed under vacuum to give 36.1 g of the di-sodium salt which was dried under high vacuum and used without further purification.
To a suspension of the sodium salt (10 g, 15.5 mmol) described above in 50 ml of DMF was added ethyl 2-bromobutyrate and the mixture was stirred at ambient temperature for 6 hrs at which point solution was observed. After heating for 1 hr on a steam bath, the solution was cooled and added to a mixture of ice and water. The desired product crystallized from the aqueous solution overnight and was collected by filtration and dried under vacuum to give an essentially quantitative yield of white solid, mp 195.degree.-205.degree. C.; CI-MS: MH.sup.+ 830. The .sup.1 H-NMR (300 MHz) spectral data was consistent with the desired material. Calculated for C.sub.22 H.sub.26 I.sub.3 NO.sub.9 : C 31.87, H 3.16, I 45.92, N 1.69; Found: C 31.81, H 3.17, 1 45.94; N 1.64.
EXAMPLE 7
1,3,5-Triethyl-2,4,6-triiodobenzene (WIN 68756) ##STR6##
1,3,5-Triethyl-2,4,6-triiodobenzene was prepared in 56% yield from triethylbenzene (5.0 g, 31.4 mmol), [bis(trifluoroacetoxy)iodo]benzene (21.2 g, 49.2 mmol), and iodine (12.5 g, 47.2 mmol) in 50 ml of CCl.sub.4. Recrystallization from cyclohexane gave 9.5 g of pure material.
Title Compound: .sup.1 H (300 MHz) and .sup.13 C (75 MHz) NMR spectra were consistent with the desired product. Calculated for C.sub.12 H.sub.15 I.sub.3 : C 26.69, H 2.80, I 70.51; Found: C 26.84, H 2.54, I 70.39.
EXAMPLE 8
3,5-Bis-acetylamino-2,4,6-triiodo-benzoic acid 4-methoxy-benzyl ester (WIN 67754) ##STR7##
3,5-Bis-acetylamino-2,4,6-triiodo-benzoic acid 4-methoxy-benzyl ester (WIN 67754) was prepared as follows.
To a stirred solution of sodium diatrizoate (25 g, 39 mmol) in 200 ml of DMF was added 4-methoxybenzyl chloride (5.8 ml, 42 mmol) over a 30 minute perod. The resulting mixture was stirred overnight at ambient temperature. Additional 4-methoxybenzyl chloride (1 ml) was then added and the mixture was stirred for 24 hrs. The solvent was removed under reduced pressure leaving a white solid residue which was slurried in 300 ml of distilled water. The crude product was collected, washed with water and dried at 70.degree.-75.degree. C. to give a solid which was then digested with 400 ml of chloroform-isopropanol (1:1). Upon cooling, the solid was collected and dried under vacuum at 80.degree.-85.degree. C. to give the product (24.3 g, 85% yield) as a white granular solid, mp 244.degree.-246.degree. C.; CI-MS: MH.sup.+ 735. The .sup.1 H-NMR (300 MHz) spectral data was consistent with the desired product. Calculated for C.sub.19 H.sub.17 I.sub.3 N.sub.2 O.sub.5 ; C 31.09, H 2.33, I 51.86, N 3.82; Found: C 31.05, H 2.23, I 51.84, N 3.84.
EXAMPLE 9
3,5-Bis-acetylamino-2,4,6-triiodo-benzoic acid 4-isopropyl benzoate ester (WIN 67956) ##STR8##
3,5-Bis-acetylamino-2,4,6-triiodo-benzoic acid 4-isopropyl benzoate ester (WIN 67956) was prepared in a manner similar to Example 8.
EXAMPLE 10
6-Ethoxy-6-oxohexyl3,5-bis(acetylamino)-2,4,6-triiodobenzoate (WIN 67722) ##STR9##
6-Ethoxy-6-oxohexyl 3,5-bis(acetylamino)-2,4,6-triiodobenzoate (WIN 67722) was prepared as follows.
Sodium diatrizoate (16.1 g, 25.3 mmol) was dissolved in 180 ml of dry dimethylformamide and to this solution was added, in one portion, ethyl 6-bromohexanoate (4.5 ml, 25.3 mmol). The reaction mixture was stirred for 12 hrs at ambient temperature and then poured into 1.6 liter of ice-water with stirring. The resulting white precipitate was collected by filtration, disssolved in 1:1 ethanol-ethyl acetate and the solution was treated with magnesium sulfate, decolorizing charcoal and then filtered through a short pad of silica gel. The filtrate was concentrated to dryness and dried to give 16 g (84%) of the desired product. Recrystallization from methanol-water gave analytically pure material, mp 235.degree.-238.degree. C. (decomp. at 275.degree. C.); MS:M.sup.+ 756. The .sup.1 H-NMR (300 MHz) spectral data was consistent with the desired product. Calculated for C.sub.19 H.sub.23 I.sub.3 N.sub.2 O.sub.6 ; C 30.18, H 3.07, I 50.35, N 3.70; Found: C 30.26, H 2.88, I 50.40, N 3.65.
EXAMPLE 11
3,5,-Bis-acetylamino-2,4,6-triiodo-benzoic acid 5-isopropoxycarbonyl-pentylester (WIN 67995) ##STR10##
3,5-Bis-acetylamino-2,4,6-triiodo-benzoic acid 5-isopropoxycarbonyl-pentylester (WIN 67995) was prepared in a manner similar to Example 10.
Method of Preparing the Radiopaque Particulates
The radiopaque particulates were prepared by milling the large radiopaque particles mixed with an appropriate surface active agent to obtain the desired particle size. Alternatively, the large radiopaque particulates may be comminuted to the desired particle size and subsequently intimately mixed with the appropriate surface active agent. The milling technique is described in U.S. Pat. No. 5,145,684, which is incorporated herein by reference.
As used herein, particle size refers to a number average particle size as measured by conventional particle size measuring techniques well known to those skilled in the art, such as sedimentation field flow fractionation, photon correlation spectroscopy, or disk centrifugation. By "an effective average particle size of less than about 400 nm" for example, it is meant that at least 90% of the particles have a weight average particle size of less than about 400 nm when measured by the above-noted techniques. With reference to the effective average particle size, it is preferred that at least 95% and, more preferably, at least 99% of the particles have a particle size less than the effective average, e.g., 400 nm. In particularly preferred embodiments, essentially all of the particles have a size less than 400 nm.
The particles of this invention can be prepared in a method comprising the steps of dispersing a radiopaque substance in a liquid dispersion medium and applying mechanical means in the presence of grinding media to reduce the particle size of the radiopaque substance to an effective average particle size of less than about 400 nm. The particles are reduced in size in the presence of the surface active agent. Alternatively, the particles can be intimately mixed with a surface active agent after attrition.
A general procedure for preparing the particles of this invention is set forth below. The radiopaque substance selected is obtained commercially and/or prepared by techniques known in the art in a conventional coarse form. It is preferred, but not essential, that the particle size of the coarse radiopaque substance selected be less than about 100 .mu.m as determined by sieve analysis. If the coarse particle size of the radiopaque substance is greater than about 100 .mu.m, then it is preferred that the particles of the radiopaque substance be reduced in size to less than 100 .mu.m using a conventional milling method such as airjet of fragmentation milling.
The mechanical means applied to reduce the particle size of the radiopaque substance conveniently can take the form of a dispersion mill. Suitable dispersion mills include a ball mill, an attritor mill, a vibratory mill, and media mills such as a sand mill and a bead mill. A media mill is preferred due to the relatively shorter milling time required to provide the intended result, i.e., the desired reduction in particle size.
The grinding media for the particle size reduction step can be selected from rigid media preferably spherical or particulate in form having an average size less than about 3 mm and, more preferably, less than about 1 mm. Such media desirably can provide the particles of the invention with shorter processing times and impart less wear to the milling equipment. The selection of material for the grinding media is not believed to be critical. We have found that zirconium oxide, such as 95% ZrO stabilized with magnesia, zirconium silicate and glass grinding media provide particles having levels of contamination which are believed to be acceptable for the preparation of pharmaceutical compositions. However, other media, such as stainless steel, titania, alumina, and 95% ZrO stabilized with yttrium, are expected to be useful. Preferred media have a density greater than about 3 g/cm.sup.3.
The attrition time can vary widely and depends primarily upon the particular mechanical means and processing conditions selected. For ball mills, processing times of up to five days or longer may be required. On the other hand, processing times of less than 1 day (residence times of one minute up to several hours) have provided the desired results using a high shear media mill.
The particles must be reduced in size at a temperature which does not significantly degrade the radiopaque substance. Processing temperatures of less than about 30.degree.-40.degree. C. are ordinarily preferred. If desired, the processing equipment can be cooled with conventional cooling equipment. The method is conveniently carried out under conditions of ambient temperature and at processing pressures which are safe and effective for the milling process. For example, ambient processing pressures are typical of ball mills, attritor mills and vibratory mills. Processing pressures up to about 20 psi (1.4 kg/cm.sup.2) are typical of media milling.
Particle size analysis was carried out using the Microtract Ultrafine Particle Analyzer. (Leeds and Northrup Co.; St. Petersburg, Fla.) Nanosuspension particle size was determined during the milling process and again immediately before the nanosuspensions were administered to rodents. Particle size was determined on the Coulter Model N4MD Submicron Particle Analyzer. (Coulter Corp.; Miami Lakes, Fla.).
The Pharmaceutically Acceptable Clays
The natural, pharmaceutically acceptable clays incorporated in the present invention comprise aluminum silicates. They are used in purified form, suitable for administration to patients. The natural, pharmaceutically acceptable clays of the present invention, generally referred to as smectities, consist of dioctohedral smectites and trioctahedral smectites.
Dioctahedral smectites include:
montmorillonite, having the formula
M.sup.+ Al.sub.3y (FeMg).sub.y Si.sub.4 O.sub.10 (OH).sub.2.nH.sub.2 O;
beidelite, having the formula
M.sup.+ (Al.sub.2 (Si.sub.4-x Al.sub.x)O.sub.10 (OH).sub.2.nH.sub.2 O;
nontronite, having the formula
M.sup.+ (Fe.sub.2.sup.3+ (Si.sub.4-x Al.sub.x)O.sub.10 (OH).sub.2.nH.sub.2 O;
wherein M.sup.+ is Na, Ca or Mg.
Trioctahedral smectites include:
saponite, having the formula
M.sup.+ (Mg.sub.3-y (AlFe).sub.y) Si.sub.4-x Al.sub.x)O.sub.10 (OH).sub.2.nH.sub.2 O; and
hectorite, having the formula
M.sup.+ (Mg.sub.3-y Li.sub.y) Si.sub.4 O.sub.10 (OH).sub.2. nH.sub.2 O;
wherein M.sup.+ is Na, Ca or Mg.
The clays are available from chemical suppliers, such as, for example, American Colloid Company, Arlington Heights, Ill., under the tradenames:
MAGNABRITE.RTM.HS;
HECTABRITE.RTM.DP,
HECTABRITE.RTM.LT,
CARMARGO.RTM.White,
POLARGEL.RTM.NF,
POLARGEL.RTM.HV, and
VOLCLAY.RTM.NF-BC.
Other suppliers include: Engelhard Corp., Iselin, N.J.; Ashland Chemical Inc., Colombus, Ohio; RT Vanderbilt Co., Inc., Norwalk, Conn. and Whittaker Clark & Daniels, Inc., S. Plainfield, N.J.
The contrast agent, the mucoadhesive surfactant and the pharmaceutically acceptable clay are formulated for administration using physiologically acceptable carriers or excipients in a manner within the skill of the art. The contrast agent with the addition of pharmaceutically acceptable aids and excipients may be suspended in an aqueous medium resulting in a suspension.
The following formulation examples will further illustrate the present invention.
EXAMPLE 12
______________________________________WIN 68183 20 gPluronic F127 4.0 gBenzoate Sodium 0.2 gSaccharin Sodium 0.1 gFD&C Red No. 40 0.03 gHECTABRITE .RTM. DP 1.2 gWater, qs 100 ml______________________________________
EXAMPLE 13
______________________________________WIN 68183 15 gPluronic F127 4.0 gBenzoate Sodium 0.2 gSorbate Potassium 0.15 gSaccharin Sodium 0.1 gFD&C Red No. 40 0.03 gPOLARGEL .RTM. NF 2.0 gWater, qs 100 ml______________________________________
EXAMPLE 14
______________________________________WIN 68183 25 gPluronic F88 5.0 gBenzoate Sodium 0.2 gSaccharin Sodium 0.1 gFD&C Red No. 3 0.03 gMAGNABRITE .RTM. HS 1.0 gWater, qs 100 ml______________________________________
EXAMPLE 15
______________________________________WIN 8883 19 gSucrose 10 gPluronic F77 4.0 gDioctylsulfosuccinate 0.1 gMethylparabens 0.2 gPropylparabens 0.07 gFD&C Yellow No. 5 0.03 gMAGNABRITE .RTM. HS 1.0 gWater, qs 100 ml______________________________________
EXAMPLE 16
______________________________________WIN 68756 15 gPluronic F127 5 gSorbitol 5 gBenzoate Sodium 0.2 gPOLARGEL .RTM. NF 0.5 gWater, qs 100 ml______________________________________
EXAMPLE 17
______________________________________WIN 8883 22 gHPMC (2% = 100 cps) 2 gBenzoate Sodium 0.2 gMAGNABRITE .RTM. HS 5.0 gWater, qs 100 ml______________________________________
EXAMPLE 18
______________________________________WIN 67754 20 gPluronic F127 4.0 gBenzoate Sodium 0.2 gSorbate Potassium 0.15 gSaccharin Sodium 0.1 gHECTABRITE .RTM. DP 2.5 gWater, qs 100 mlHydrochloric Acid adjust to pH 4.0______________________________________
Determining Imaging Efficacy
X-ray diagnostic imaging was performed in anesthetized rats with the exception of G05-R1 samples which were imaged in fasted and anesthetized ferrets. Images were obtained using the Siemens C-Arm Siremobil 3U x-ray unit. The imaging dose was 10 ml/kg administered via gastric intubation to the anesthetized animal. X-rays were taken at 15, 30, 45 and 60 minutes and at 1, 2, 5 and 24 hours post-dose. A 10-15 ml volume of air was introduced to the animal at 30 minutes to produce a double contrast image.
Images were evaluated by the criteria of: coating, homogeneity, rate of gastric emptying and the total transit time. These are considered to be a measure of the stability of the nanosuspension during transit down the GI tract and the ability of the formulation to image the lower gastrointestinal tract. Nanosuspensions were rated excellent when there was a uniform coating with transradiation of long intestinal segments, sufficient radiodensity to delineate anatomical structure, rapid emptying and transit, and stability and homogeneity during GI transit. A plus sign (+) was assigned when imaging in the lower GI was exceptional, a minus sign (-) as given when it was not. The nanosuspension of WIN 8883 milled in Pluronic F127, was considered to be excellent for both upper and lower GI imaging in both rats and ferrets. All other nanosuspensions were compared with this formulation.
The various polymeric surfactants and additional excipients used to prepare nanosuspensions are listed in Table 2. Nanosuspensions of WIN 8883 were milled at 20% solids by volume in presence of 4% w/v solutions of stabilizers unless specified otherwise.
TABLE 2______________________________________Surfactants Used for the Preparation ofNanoparticulate FormulationsSURFACTANT GRADE SOURCE______________________________________PLURONIC F127 NF BASFPLURONIC F68 NF BASFPLURONIC F77 NG BASFPLURONIC F87 NF BASFPLURONIC F88 NF BASFPLURONIC F98 NF BASFPLURONIC F108 NF BASFTETRONIC T908 PRILL (RM) BASFTYLOXAPOL RM SIGMAPOLYVINYL ALCOHOL RM SIGMAAvg. MW 30-70KPOLYVINYL PYRROLIDONE RM SIGMA(PVP 40) MW 40KHYDROXYPROPYLMETHYL RM SIGMACELLULOSE (HPMC: 2%SOLUTION = 100 CPS)POLYOXYETHYLENE RM SIGMASORBITANMONO-OLEATE (TWEEN 80)DIOCTYLSULFO- RM SIGMASUCCINATE, DOSS______________________________________ RM = Commercial Grade Raw Material NF = National Formulary
The efficacy of the nanoparticulate formulations to image the GI tract is shown in Table 3. Overall, compounds with the lowest aqueous solubility were often the most efficacious. WIN 68183 and WIN 68756 were considered to be excellent imaging agents as compared with WIN 8883, however, lower GI imaging was not as definitive as with WIN 8883. WIN 67754 was scored as good overall and exhibited exceptional lower GI imaging. Initially WIN 67956 showed very rapid gastric emptying and therefore was repeated with air given at 15 minutes to induce double contrast. No improvement in coating was seen with this compound and it was rated as good. WIN 67722 and WIN 67995 were rated as good in the upper GI, however, imaging efficacy in the lower GI was poor. WIN 59316, WIN 68165 and WIN 67975 were rated as fair, with only WIN 59316 imaging well in the lower GI tract.
TABLE 3__________________________________________________________________________Imaging Efficacy of Nanoparticulate Formulations Prepared with PluronicF127 Aqueous Particle Solubility Days Milling Size ImagingCode WIN No. (.mu.g/ml) Milled Process.sup.(a) (nm).sup.(b) Range.sup.(c) Efficacy.sup.(d,e)__________________________________________________________________________GO5 8883 <5 1.8 P 186/ND Narrow ++++.sup.( *.sup.)GO5 R2 8883 <5 5 RM 135/ND 80-230 ++++.sup.( *.sup.)GO9 68183 <1 9 RM 139/ND 95-169 ++++.sup.( *.sup.)G10 68756 <1 <1 P3R 165/154 94-395 ++++GO6 67754 15 9 RM 152/ND 95-300 +++.sup.( *.sup.)GO8 67956 1 14 RM 221/ND 125-478 +++GO8 R1 67956 1 7 RM 241/223 130-686 +++G11 67722 2 <1 P3R 150/146 84-442 +++.sup.(-)G16 67995 1 4 RM 156/171 97-253 +++.sup.(-)GO7 59316 1 14 RM 678/ND 185-900 ++.sup.( *.sup.)G12 67975 8 <1 P3R 211/206 93-910 ++.sup.(-)G13 68165 1 <1 P6R 742/1060 527-1704 ++__________________________________________________________________________ .sup.(a) P = Planetary Mill, RM = Roller Mill, P(N)R = 18 hour planetary mill and N = number of days Roller Mill .sup.(b) Postmilling/pre-dose particle size; ND = Not Done .sup.(c) Range = Size Distribution for 10 to 99% of the particles .sup.(d) Imaging efficacy is indicated as follows: Excellent ++++ Good ++ Fair ++ Poor .sup.(e) Formulations with efficacy followed by .sup.(*.sup.) signs indicate exceptional lower GI imaging while those with .sup.(-) sign were found to be unacceptable in the lower GI.
Efficacy of Nanoparticulate Formulations Prepared with Alternate Surfactants as X-Ray Contrast Agent
The imaging efficacy of nanosuspension formulations with alternate surfactants are shown in Table 4.
Excellent imaging was obtained from nanosuspensions of WIN 8883 stabilized with Pluronic F77 with 0.1% DOSS added (G29) and with Pluronic F88 (GO4), however, these nanosuspensions did not image the lower GI as effectively as GO5.
Good imaging was obtained from nanosuspensions of WIN 8883 stabilized with polyvinyl alcohol (PVA) (G21), tyloxapol (G20), tyloxapol with 0.1% w/v DOSS (G37), hydroxypropyl methylcellulose (G22), F88 with 0.1% DOSS (G27), and F87 (G26). Good upper GI imaging was obtained from nanosuspensions of WIN 8883 stabilized with F98 (G14), F108 (G15) and F68 with 0.1% w/v DOSS (G23). Fair imaging was obtained from the WIN 8883 nanosuspensions stabilized with T908 (GO1), Tween 80 (G3), 1% w/v DOSS (G18), polyvinyl pyrrolidone, (PVP 40) (G19) and F87 with 1% w/v DOSS (G25). Poor imaging was obtained when no stabilizer was used (GO2) and the formulation with F77 alone (G28) gelled during milling and therefore was not imaged. Nanosuspension G18, prepared in 1.0% w/v DOSS was foamy, and G19, 4% PVP 40 milled to a thick foam.
DOSS and HPMC were found to be fair in regard to their stabilizing effect on imaging efficacy. DOSS itself was found to be fair (G18) while HPMC was rated as good, even with particle sizes greater than 700 nm. DOSS was needed to stabilize the nanosuspension prepared in 4% w/v Pluronic F77 (G29). The same formulation without DOSS could not be imaged due to gelling during the milling process.
DOSS had variable effects when used in conjunction with other stabilizers. The nanosuspension stabilized with F88 (GO4) was rated as excellent. When 0.1% w/v DOSS was used as a secondary stabilizer (G24), the imaging efficacy was rated only as good. A similar result was noted with nanosuspensions stabilized with F87. The suspension without DOSS (G26) was rated higher in imaging efficacy than did the same suspension with 0.1% w/v DOSS (G25). Nanosuspensions stabilized with 4% w/v tyloxapol plus 0.1% w/v DOSS (G27) or without DOSS (G20) were both rated good. Milling time, however, was reduced and overall particle size was smaller with the DOSS-added suspension.
TABLE 4__________________________________________________________________________Imaging Efficacy of Diagnostic Agents Prepared with AlternativeSurfactants Particle Stabilizer Days Milling Size ImagingI.D. (w/v) Milled Process (nm).sup.(b) Range.sup.(c) Efficacy.sup.(d,e,f)__________________________________________________________________________GO2 None 6 RM 1000/ND Broad +GO5 4% F127 1.8 P 186/ND Narrow ++++.sup.( *.sup.)G29 4% F77/0.1% 5 RM 146/187 66-243 ++++ DOSSEGO4 4% F88 1.8 P 183/ND Narrow ++++.sup.(-)G21 4% PVA 6 RM 204/199 134-405 +++.sup.( *.sup.)G26 4% F87 5 RM 155 55-265 +++G20 4% Tyloxapol 6 RM 180/262 137-521 +++G22.sup.(f) 2% HPMC 6 RM 334/700 350-2596 +++G24 4% F88/0.1% 5 RM 160 146-265 +++ DOSSG27 4% Tyloxapol/ 5 RM 140 66-315 +++ 0.1% DOSSG23 5% F68/0.1% 4 RM 147/170 108-602 +++ .sup.(-) DOSSGO3 4% Tween 80 6 RM 161/ND Narrow ++G18.sup.(f) 1% DOSS 4 RM 119/130 85-247 ++G19.sup.(f) 4% PVP 5 RM 673/823 620-1265 ++G25 4% F87/0.1% 5 RM 150 66-243 ++ DOSS__________________________________________________________________________ .sup.(a) P = Planetary Mill, RM = Roller Mill, P(N)R = 18 hour planetary mill and N = number of days Roller Mill .sup.(b) Postmilling/pre-dose particle size; ND = Not Done. Formulations G24 through G28, G30 and G32 were sized within 24 hours of milling; other were sized when the milling was terminated. .sup.(c) Range = Size Distribution for 10 to 99% of the particles .sup.(d) Imaging efficacy is indicated as follows: Excellent ++++ Good ++30 Fair ++ P .sup.(e) Formulations with efficacy followed by .sup.(*.sup.) signs indicate exceptional lower GI imaging while those with .sup.(-) signs wer found to be unacceptable in the lower GI. .sup.(f) Foaming was evident in G18 (1% DOSS), very thick foam was found in G19 (4% PVP) and in G22 (2% HPMC).
Comparison of Pluronic F127 vs. F88 Surfactants
The two alternate compounds stabilized with Pluronic F127 and which demonstrated excellent imaging efficacy in the rat (WIN 68183 and WIN 68756), were subsequently milled with F88 with a resultant loss of efficacy as shown in Table 5.
TABLE 5__________________________________________________________________________Comparison of Efficacy Between Pluronic F88 and Pluronic F127 Particle Days Milling Size ImagingI.D. WIN No Pluronic Milled Process.sup.(a) (nm).sup.(b) Range.sup.(c) Efficacy.sup.(d,e,f)__________________________________________________________________________GO5 8883 F127 1.8 P 186/ND Narrow ++++.sup.( *.sup.)GO9 68183 F127 9 RM 139/ND 95-169 ++++GO10 68756 F127 P3R -- 165/154 94-395 ++++GO4 8883 F88 1.8 P 183/ND Narrow ++++.sup.(-)G31 68756 F88 3 RM 209 118-578 +++G17 68183 F88 8 RM 146/125 77-237 +++.sup.(-)__________________________________________________________________________ .sup.(a) P = Planetary Mill, RM = Roller Mill, P(N)R = 18 hour planetary mill and N = number of days Roller Mill .sup.(b) Postmilling/pre-dose particle size; ND = Not Done. .sup.(c) Range = Size Distribution for 10 to 99% of the particles (preimage where indicated) .sup.(d) Imaging efficacy is indicated as follows: Excellent ++++ Good ++ Fair ++ P .sup.(e) Formulations with efficacy followed by (+) signs indicate exceptional lower GI imaging while those with .sup.(-) signs were found t be unacceptable in the lower GI. .sup.(f) G31 was imaged within 24 hours of milling.
Summarizing the above-described test results, twenty different stabilizers were examined using nanosuspensions of WIN 8883, of these, Pluronic F127 was considered excellent for imaging both the upper and lower GI. A nanosuspension stabilized with F88 was judged as excellent but for the upper GI only. Twenty compounds gave acceptable results as oral GI x-ray imaging agents. Three compounds (WIN 8883, WIN 68183 and WIN 68756) and one stabilizer, Pluronic F127, was recognized as an excellent oral GI x-ray imaging agent. When nanosuspensions of these same three compounds were stabilized with F88, only the WIN 8883 nanosuspension produced excellent imaging, and then only in the upper GI.
The dosages of the contrast agent used according to the method of the present invention will vary according to the precise nature of the contrast agent used. Preferably, however, the dosage should be kept as low as is consistent with achieving contrast enhanced imaging. By employing as small amount of contrast agent as possible, toxicity potential is minimized. For most contrast agents of the present invention dosages will be in the range of from about 0.1 to about 16.0 g iodine/kg body weight, preferably in the range of from about 0.5 to about 6.0 g iodine/kg of body weight, and most preferably, in the range of from about 1.2 to about 2.0 g iodine/kg body weight for regular x-ray visualization of the GI tract. For CT scanning, the contrast agents of the present invention will be in the range of from about 1 to about 600 mg iodine/kg body weight, preferably in the range of from about 20 to about 200 mg iodine/kg body weight, and most preferably in the range of from about 40 to about 80 mg iodine/kg body weight.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.

Number	Name	Date
4107288	Oppenheim et al.	Aug 1978
4501726	Schroder et al.	Feb 1985
4927624	Bryant et al.	May 1990
5015452	Matijevic	May 1991
5107842	Levene et al.	Apr 1992
5118528	Fessi et al.	Jun 1992
5145684	Liversidge et al.	Sep 1982
5352434	Illig et al.	Oct 1994

Formulations of oral gastrointestinal diagnostic X-ray contrast agents in combination with pharmaceutically acceptable clays

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