The present invention concerns a foundation for a structure and a method for installing the same. In particular, the present invention concerns structural foundations, such as piles, tubular piles, monopiles, jacket piles, suction bucket/caisson foundations and suction anchors, skirted foundations, sheet walls, berthing dolphins, and other types of temporary and permanent shallow or deep water foundations, that may be inserted into a soil for supporting structures such as buildings, walls, offshore structures, and wind turbines. The present invention is particularly suited to offshore foundations, and more particularly to open ended tubular foundation types, such as monopiles, jacket piles and suction buckets, and most particularly to offshore wind turbine foundations.
Structural foundations are typically installed by forcing the foundation into the ground using a piling or hydraulic impact hammer to apply a series of axial impacts for driving the foundation down into the soil in an insertion direction. Once installed, the foundation is axially supported by the friction applied to the lateral surfaces of the foundation's body and, to a lesser extent, the resistance to further penetration at the foundation's toe.
With conventional installation techniques, the toe at the distal end of the foundation displaces soil as it is driven down. This compresses the soil in the surrounding region. However, as the foundation is driven deeper, and pressure increases, the forces required to continue displacing soil at the foundation's toe also increase. At the same time, the lateral surface area of the foundation in contact with the soil increases, leading to an increase in the shear forces required to overcome the frictional resistance to driving. As a result, the bearing resistance increases as the foundation is installed deeper into the soil.
In recent years, there has been a trend towards having larger monopile and other foundations, and this has exacerbated the above challenges of their installation. For example, higher impact forces and/or a higher number of hammer strikes are required for pile driving larger foundations. This in turn imposes significant failure resistance requirements on the foundation. At the same time, the noise generated by the larger impacts is also increased, which presents significant environmental and safety hazards.
In view of the above, various methods and systems have been proposed for making the installation of foundations easier. For example, electro-osmosis has been proposed as a mechanism to lower shaft resistance during pile installation by attracting pore water to the foundation body. This thereby lubricates the interface between the soil and the foundation surface. However, whilst research in this area continues, electro-osmosis may not be suitable in all circumstances. As such, there remains a need for other methods and systems for reducing installation resistance during installation of a foundation.
The present invention therefore seeks to address the above issues.
According to a first aspect, there is provided a foundation for a structure comprising: a body for insertion into a soil in an insertion direction during installation, the body having a toe at its distal end; and an array of nozzles provided at the distal end for jetting a fluid, wherein the nozzles in the array are configured such that their fluid jets are complementarily directed for generating a fluid stream ahead of the toe which flows in a direction substantially perpendicular to the insertion direction.
In this way, the present invention provides a foundation that may be installed more easily. In particular, the generation of the fluid stream driven by high-pressure jetting from the nozzles provides a high velocity flow which erodes soil as it moves around a fluid channel formed in a plane ahead of the toe. As soil is eroded, coarse grains are accumulated in the suspension, increasing its abrasiveness, and further enhancing erosion. The toe may therefore progressively advance into the cavity formed by the flowing fluid. At the same time, the excess soil suspension caused by the persistent fluid influx is pushed upwards through the gap between the foundation wall and the soil that is created by the abrasive suspension flow. As such, soil particles are continually transported away from the installation front. Importantly, as the fluid flow is perpendicular to the installation direction, and the complementary configuration of the nozzles acts to enhance the speed of the fluid flow, the erosion of the fluid cavity walls is controlled and rapid. This contrasts with conventional jetting techniques which rely on high-power vertical jets to mechanically cut into and breakup the soil. Embodiments of the invention therefore allow for both improved installation speed and retention of the surrounding soil structure for providing a more stable support for the foundation once installed.
In embodiments, the fluid stream forms a fluid channel ahead of the toe in a plane perpendicular to the insertion direction by eroding soil as the fluid flows through the fluid channel in the direction perpendicular to the insertion direction.
In embodiments, soil is progressively eroded from the wall of the fluid channel as the toe advances in the insertion direction during installation.
In embodiments, the nozzles in the array are configured for generating the fluid stream flowing in a cyclic path in a soil region ahead of the toe. In this way, the fluid stream may form a continuous loop, allowing the fluid flow to be driven around by the nozzles in the respective array at a high velocity, with each nozzle feeding into the stream produced by the preceding nozzles.
In embodiments, the cyclic path is a circumferential path coaxial with the body. In this way, the fluid channel cavity formed by the fluid stream is aligned with the foundation's body for creating the space between the soil and the body as the foundation advances in the installation direction.
Preferably, the foundation is provided as a hollow foundation. More preferably, the foundation is a hollow pile foundation. Even more preferably, the foundation is a monopile. For example, the monopile may comprise a hollow tubular body.
In embodiments, the foundation further comprises a second array of nozzles provided at the distal end, wherein the nozzles in the second array are configured such that their fluid jets are complementarily directed for generating a second fluid stream ahead of the toe which flows in a direction perpendicular to the insertion direction and opposite to the first fluid stream. In this way, a second array of nozzles may be provided with their jetting thrust being applied in an opposite direction to the thrust applied by the first nozzle array. This thereby counteracts the torsional moment that would otherwise be applied by jetting in an uniform direction. At the same time, the generation of a second stream allows a wider cavity area to be formed for creating space between the soil and the foundation body.
In embodiments, the first array of nozzles is provided on an interior side of the body for generating the first fluid stream in a path in line with an interior lateral surface of the body, and the second array of nozzles is provided on an exterior side of the body for generating the second fluid stream in a path in line with an exterior lateral surface of the body. In this way, the angle of the nozzles in each of the first and second arrays may be respectively directed for creating space between the soil and the interior and exterior lateral surfaces of the foundation body.
In embodiments, a fin provided at the distal end for separating the first fluid stream from the second fluid stream. In this way, efficiency may be improved as less jetting energy is dissipated by the turbulent interface between the opposing streams. At the same time, the respective nozzles of each of the arrays may be angled more closely together, thereby providing a narrower combined fluid channel cavity, and in turn allowing the soil structure surrounding the foundation body to be better preserved.
In embodiments, the foundation further comprises a manifold at the distal end of the foundation and wherein the nozzles are mounted to the manifold for being fed fluid thereby. In this way, pressurised fluid may be fed to the nozzles at the distal end of the foundation, with the shape of the manifold defining the shape of the path of the fluid channel cavities formed during jetting. That is, the shape of the manifold in a horizontal plane determines the shape of the fluid channel in a horizontal plane. At the same time, the pressurised fluid applied acts to maintain the shape of the interior bore within the manifold itself.
In embodiments, the nozzles are directed downward in the range of 1-40 degrees about the radial axis from the tangential direction. Preferably, the nozzles are directed in the range of 10-30 degrees from the tangential direction. In this way, rather than being directed into the soil ahead of the toe, the jetted fluid from nozzles in each array is directed diagonally down for driving the fluid suspension flow in a lateral plane. For example, for round foundations, the fluid suspension flow is driven circumferentially. In embodiments, the nozzles are directed in the range of −10 to +10 degrees about an axial axis from the tangential direction.
In embodiments, the nozzles are distributed around the perimeter of the toe. In this way, the velocity of the fluid stream formed by the fluid jetting may be maintained throughout the fluid circuit for providing uniform soil erosion.
In embodiments, the foundation further comprises a pressurised fluid supply for supplying pressurised fluid to the nozzles. Preferably, this pressurised fluid supply is in excess of 10 bar relative to the ambient fluid pressures, and more preferably above 100 bar relative to the ambient fluid pressures, and even more preferably above 200 bar relative to the ambient fluid pressures.
In embodiments the nozzles have a diameter of 1.5-5 mm. It will be understood that, the larger the nozzle diameter, the greater the influx. In a preferred embodiment, the nozzles have a diameter of 2.8 mm. In such embodiments, the fluid may be supplied at a pressure of around 250 bar. Such embodiments may be implemented with a 9 m diameter monopile having two rows of nozzles pointing in the different directions and each nozzle being spaced 15 cm apart.
In embodiments, the foundation further comprises a controller for controlling one or more of: an installation speed, a ballast weight, and a fluid pressure of fluid supplied to the nozzles.
Preferably, the fluid comprises water. The fluid may be, for example, seawater, or an aqueous solution or suspension. In this respect, a controller may be provided for controlling the pressure, flow rate and/or composition of the fluid delivered through the nozzles.
In embodiments, the foundation may further comprise an additive delivery system for delivering additives to the fluid stream. For example, abrasion increasing additives may be introduced into the fluid flow for enhancing soil erosion. Such additives may be introduced into the fluid supply or using a separately delivery path. For example, it is envisaged that abrasion increasing additives, such as coarser grains, fine gravel, or steel shot, could be deposited on the seabed near the pile wall before or during installation. Such additives may then trickle down the annulus to the erosion front as it progresses downwards for enhancing soil erosion.
According to a second aspect of the present invention, there is provided a method of installing the above foundation, where the method comprises: inserting the toe into the soil; supplying the fluid to the array of nozzles to jet fluid for generating the fluid stream ahead of the toe which flows in a direction perpendicular to the insertion direction; and controlling movement of the body in the insertion direction to maintain the formation of a fluid channel by the fluid stream as the toe advances in the insertion direction.
In embodiments, the method further comprises the step of supplying the fluid to the second array of nozzles for generating the second fluid stream ahead of the toe which flows in a direction perpendicular to the insertion direction and opposite to the first fluid stream.
Illustrative embodiments of the present invention will now be described with reference to the accompanying drawings in which:
The foundation 10 comprises a hollow tubular body 1 having an exterior lateral surface, and an interior lateral surface that defines an interior cavity in the form of a bore. The distal end of the body 1 forms a toe, which comprises a manifold 3 for feeding jetting fluid to a plurality of nozzles 6. The manifold 3 is fed by a pressurised fluid supply (not shown) which delivers pressurised fluid to the distal end of the foundation 10, for example, from a pump provided on a nearby installation vessel. Typically, the fluid supplied through the manifold 3 is seawater.
The nozzles 6 are each supported on a lateral extension 5 which extends out from the manifold 3 and includes an internal fluid pathway 4 connecting between the interior of the manifold 3 and the outlet of each nozzle 6. As such, pressurised fluid from the manifold 3 is jetted out through the nozzles 6.
In this embodiment, the nozzles 6 are arranged in two arrays, with an interior set of nozzles 6a provided on the interior lateral surface side of the body 1 and an exterior set of nozzles 6b provided on the exterior lateral surface side. Each array of nozzles 6 are circumferentially distributed around the manifold 3 so that they are spaced evenly around the distal end of the body 1. In this respect,
The above described configuration is shown more clearly in
As shown in
In use, as shown in
In this connection,
Once the initial depth is reached, the fluid jetting pressure is increased up to 300 bar. As shown in
The speed of insertion may be controlled by, for example, controlling the rate that the foundation 10 is lowered by a crane 12. For example, an installation rate of 2 m/min may be maintained through this phase of installation. Typically, the foundation's own weight will be sufficient to drive the toe downward. However, in some scenarios, a ballast (not shown) may be connected the proximal end of the foundation 10 to help drive installation.
In this connection, depending on the erodibility of the soil and the foundation installation velocity, the size of the fluid channel cavities formed by the fluid jets 7 can be varied. If the installation velocity is too fast, the cavity can become too small such that the suspension flow will eventually stall, and the erosion rate drops. In this case, the installation velocity can be reduced or stopped to allow for a new cavity to form and the suspension stream to develop. For instance, in use, if a rapid increase in installation resistance is detected during the driving phase, the crane 12 may be used to stop installation and lift the foundation, for example by 10 cm, before restarting the lowering process of the pile. This thereby lifts the foundation to create space to re-establish the fluid streams 8, and thereby allow their abrasive effect to restart. This scenario may arise, for example, when conditions change from granular to a more cohesive soil during installation. As the toe passes through the cohesive soil layer, the erodibility will be reduced, which could otherwise trigger a runaway effect. By swiftly reducing the installation rate, stalling of the circumferential flow may be avoided and, once the more cohesive layer is passed, the installation rate can be gradually increased to return back to an optimal rate. It will be understood that if the installation rate is too fast for the crane 12 or the associated mechanisms, the jetting pressure may be reduced.
As shown in
It will be understood from the above that the inventive arrangements disclosed herein allow a foundation to be installed into the soil more easily. This reduces cost and allows installation noise to be minimised.
In this connection, with embodiments of the present invention, the soil failure mechanism at the foundation toe can continue throughout the pile installation process as the foundation penetrates deeper. As such, the need for pile driving or large ballasts to reach target installation depths are avoided. After the foundation has been installed to the required depth, the fluid jetting system may be turned off to allow water to drain from the soil around the foundation body. The suspended soil particles will then settle to form a sediment which may compact over time through cyclic shake down effects, thereby restabilising the soil strength.
Importantly, as the fluid jets are used to form fluid streams which erode the soil, rather than directly cutting into the soil themselves, the structure of the soil outside the formed fluid channels is largely undisturbed, with the suspension pressure acting to stabilize the adjacent soil. This soil is therefore able to maintain its structure for supporting the foundation. This contrasts with conventional liquid excavation techniques where a body of soil is cut into using pressurised liquid to excavate space for a foundation. With this type of conventional methodology, soil is removed in an uncontrolled manner, and the excavated site is effectively refilled with reclaimed soil once the foundation is in place. However, as the soil re-filling the space is newly located, it has little developed structure and will therefore be inherently weaker as a result.
It will be understood that the embodiments illustrated above show applications of the invention only for the purposes of illustration. In practice the invention may be applied to many different configurations, the detailed embodiments being straightforward for those skilled in the art to implement.
For example, it will be understood that by adjusting the jetting direction of the nozzles, the location and shape of the fluid channel formed beneath the toe can be adjusted. For example, by locating the nozzles on the inside of the foundation, the fluid cavity will be shifted more towards the inside of the foundation body. Conversely, by locating the nozzles on both the interior and exterior sides, and pointing them slightly away from the foundation wall, a wider cavity may be created by the suspension flow, or two individual cavities may be formed, as shown in
Furthermore, in some embodiments, additives may be added to the fluid streams formed at the toe of the foundation, for instance by introducing them to the fluid supply or separately using an additive delivery system. For example, an abrasive additive may be used to introduce a more coarse/angular material for improving the abrasiveness of the fluid streams. This may be advantageous for tackling soil types which do not easily erode, such as silt, clay, chalk, soft bedrock. Grout may also be introduced towards the end of the installation process for improving the in-place performance of the foundation.
It will also be understood that additional mechanisms and systems may be also used in combination with the described fluid jetting system for further reducing driving resistance. For instance, the foundation may further incorporate electrodes for electro-osmosis. Furthermore, the fluid jetting system may work synergistically with the electro-osmosis system.
Finally, although in the above illustrative embodiments, the foundation was a monopile, it will nevertheless be understood that other foundations are also possible, such as bucket foundations.
Number | Date | Country | Kind |
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22180948.6 | Jun 2022 | EP | regional |