Patent Grant
8484909
The invention relates to a foundation screw with portions of variable diameter, comprising a tubular basic body having an encompassing helical screw thread, for screwing into the ground. Especially in the building field, foundation screws are used for anchoring such components as bars, posts, masts, or the like in the ground. As a rule, the foundation screws have a retaining portion in the upper region for receiving the anchoring component. This substantially cylindrically embodied portion is adjoined by at least one tapering portion, which as a result of the wedge or positive displacement effect hardens the surrounding soil as it is being screwed in.
From German Patent DE 198 36 370 C2, it is known to produce the tapering portion of the foundation screw, which portion is embodied conically, by in-mold hammering. The conical portion can comprise a plurality of conical subportions which have a different conicity. In a first embodiment, the anchoring portion is embodied in one piece with the retaining portion, and alternatively, the two portions are embodied as separate components and are joined together for instance by suitable joining technology, resulting in a kink in the outer contour of the foundation screw in the transition region.
From German Patent Disclosure DE 10 2008 043709 A1, a method for producing a rotary foundation anchor is known, in which the tapering region of the rotary foundation anchor is formed by compression of the free end as a result of moving at least two molded bodies toward one another until they are together. In the production of the tapering region, which is a conical region, the result is a definite kink. Because of the production process, this kink has at best a radius in the range of the wall thickness of the tube that is used as a blank.
In such abrupt changes in the outer contour of foundation screws, it has proved disadvantageous that they present increased resistance to being screwed in as the foundation screw is being introduced into the ground. Moreover, the possibility exists that the soil in the vicinity of the cylindrical retaining portion will lift up, thus reducing the stability of the screwed-in foundation screw in the radial and axial directions.
From German Utility Model DE 93 16 438 U1, a foundation screw is moreover known which has a tubular basic body with an encompassing helical screw thread for being screwed into the ground. The basic body has a substantially cylindrical first longitudinal portion, a tapering second longitudinal portion, and a third longitudinal portion. The first longitudinal portion merges tangentially with the third longitudinal portion via one convex and one concave jacket region of the second longitudinal portion. The convex jacket region has at least one radius of convexity R1 which has at least the value of the tube diameter D of the first longitudinal portion.
Thus it is the object of the present invention to furnish an outer contour for a foundation screw which can be screwed into the ground with the least possible expenditure of force, and in the screwed-in state, the foundation screw furnishes increased stability, in particular in the radial and axial directions.
This object is attained by a foundation screw having the features of claim 1. Further advantageous refinements of the invention will become apparent from the dependent claims.
The foundation screw of the invention has a tubular basic body having an encompassing helical screw thread for being screwed into the ground. The basic body has a substantially cylindrical first longitudinal portion, a tapering second longitudinal portion, and a third longitudinal portion. The first longitudinal portion merges tangentially with the third longitudinal portion, via one convex and one concave jacket region, respectively, of the second longitudinal portion. The radius of convexity of said convex of said jacket region has a value which corresponds to at least one time the diameter D of the first longitudinal portion.
The concave jacket region of the second longitudinal portion is preferably embodied with a radius of concavity R2, which has the value which corresponds to at least one time the diameter D of the first longitudinal portion. The concave jacket region can be designed with a constant or variable radius of concavity R2. Thus the radius of concavity R2 can be designed as increasing in the longitudinal direction, or decreasing, or in any combination of different radii.
The third longitudinal portion is preferably embodied cylindrically. This yields a contour of the foundation screw in which the cylindrical first longitudinal portion is followed by a tapering second longitudinal portion with a convex and a concave jacket region and a cylindrical third longitudinal portion. However, the third longitudinal portion can also be designed for instance in tapering, in particular conical, fashion.
Also preferably, the third longitudinal portion is adjoined by a tapering fourth longitudinal portion, and the transition from the third to the fourth longitudinal portion is embodied as longitudinally tangential. Thus following the first three longitudinal portions, a further longitudinal portion can be mounted, which is embodied correspondingly to a second longitudinal portion, for example. Still further combinations of foundation screw portions according to the invention can preferably be embodied together with one another. The first longitudinal portion in the screwed-in state is as a rule disposed in the vicinity of the surface of the ground, but preferably ending flush with that surface, and the number of longitudinal portions increases with increasing depth. The highest-numbered longitudinal portion preferably merges with a tip of the foundation screw, the tip being introduced first as the foundation screw is being screwed into the ground.
The first longitudinal portion preferably receives the object to be secured, such as the post, and can therefore also be called a retaining portion. The object to be retained is preferably adapted to the internal contour of the retaining portion, which is embodied as a receptacle. Also preferably, the contours are adapted to one another in such a way that by means of a fit, they enable fixation of the object to be secured. The inner contour of the retaining portion is preferably embodied rotationally symmetrically, cylindrically or slightly conically, about a longitudinal axis of the basic body and thus of the foundation screw itself as well. However, the inner contour of the retaining portion can also be embodied in particular with further cross-sectional shapes, such as rectangular or polygonal shapes. Alternatively, the object to be secured can also be fixed for instance by introducing granulate or loose materials into the tubular basic body. In addition, still other securing means, familiar to the person skilled in the art, for securing the object to be secured to the foundation screw, such as clamping devices or screw means, can also be used.
The first longitudinal portion, in particular the outer contour of the first longitudinal portion, merges tangentially in the direction of the longitudinal axis with a convex jacket region. This convex jacket region forms at least one part of the second longitudinal portion. The convex jacket region has a radius of convexity R1 which does not undershoot the value of the tube diameter D of the first longitudinal portion. Thus a continuous transition from the substantially cylindrical retaining portion to the second longitudinal portion is ensured. This continuous transition has the advantage that the foundation screw can be introduced into the ground with only a slight exertion of force, and that the soil which is compacted by the tapering part does not lift up from the outer contour at the transition zone to the cylindrical region, and thus no regions with voids or uncompacted soil develop. Such regions would reduce the stability of the object to be secured, such as a post.
Preferably, the convex jacket region has a constant radius of convexity. Alternatively, the radius of convexity R1 is designed as variable over its length. Thus the radius of convexity R1 can be designed as increasing or decreasing in the longitudinal direction, or any combination thereof . The radius of convexity R1 furthermore preferably has a value which corresponds to at least five times the tube diameter D1 of the first longitudinal portion.
The second longitudinal portion preferably has a conical jacket region. This conical jacket region for instance adjoins the convex jacket region in the longitudinal direction. Also preferably, this conical jacket region is adjoined by the concave jacket region of the second longitudinal portion. The conical jacket region can be designed with different cone angles, depending on the field in which the foundation screw is to be used.
The basic body of the foundation screw is preferably embodied in multiple parts. Thus it is possible in particular to embody individual longitudinal portions or combinations of a plurality of longitudinal portions as modules, which can be combined as desired. Thus by using a building block system, many different foundation screws for various kinds of applications are available. The individual modules can be joined by familiar joining and connecting techniques, such as welding, pressing, screwing, or similar methods.
For producing the foundation screws and the individual modules, various production processes can be employed, depending on the material of the modules. Convex, concave and conical regions of metal foundation screws can be produced, for instance by drawing, swaging, or casting. Plastic foundation screws, for instance, can be produced by injection molding.
The helical screw thread is preferably disposed in the longitudinal portions in an ordinal number greater than one; that is, it is disposed on all the longitudinal portions that are disposed between the first longitudinal portion and the tip of the foundation screw. Preferably, in an embodiment as a steel foundation screw, the helical screw thread is welded to the basic body. However, the helical screw thread can also be disposed only in some subregions thereof. The tip of the foundation screw is preferably embodied as a square tip. This kind of tip is especially advantageous in hammering in or screwing in the foundation screw, because it has great stability, forces small stones out of the way especially well, and is good at penetrating hard layers of soil.
Further features and advantages of the invention will become apparent from the following exemplary embodiments in conjunction with the drawings. These show:
In
From the first longitudinal portion 10, the tubular basic body 4 merges continuously with a second, tapering longitudinal portion 20. Both the outer and inner contours of the basic body merge in the longitudinal direction tangentially with a convex region of the second longitudinal portion 20. This region of the basic body 4 is also called the convex jacket region 22.
The convex jacket region 22 has a constant radius of convexity R1, which is equivalent to three and a half times the value of the diameter D. The convex jacket region 22 merges in the longitudinal direction tangentially with a conical region 24 that has a cone angle of 12°. The conical jacket region 24 ends in a foundation screw tip 50. In the anchoring of the foundation screw 2, the foundation screw tip 50 is introduced into the ground first, and for increasing its stability it is embodied as a square tip.
The basic body 4 of the foundation screw 2 is surrounded in the second longitudinal portion 20 by a helical screw thread 8; the helical screw thread 8 extends from a rearward end of the foundation screw tip 50 over the entire conical jacket region 24. The basic body 4 and the helical screw thread 8 are of metal, and the helical screw thread 8 is joined to the basic body 4 via spot welds.
In
In
The basic body 4 of the foundation screw 2 is moreover constructed in two parts, and the two parts are pressed together. At the transition between the second longitudinal portion 20 and the third longitudinal portion 30, a parting line can be seen on the outside. Because of this parting line, the transition from the second to the third longitudinal portion 20, 30, while not tangential in the strict mathematical sense, must nevertheless be seen as essentially tangential, taking the total course of the outer contour of the basic body 4 into consideration.
The radii R1.1, R1.2, R2.1, R2.2 of the convex and concave jacket regions 22, 26, 42, 46P, respectively, in such multiply-graduated basic bodies 4, are each referred to the next larger cylinder diameter; that is, the radii R1.1 and R2.1 are referred to the diameter D1, and the radii R1.2 and R2.2 are referred to the diameter D2. The radius of convexity R1.1 thus has five times the value of D1, and the radius of concavity R2.1 has three and a half times the value of the cylinder diameter D1. The radius of convexity R1.2 has the value of 13.5 times D2, and the radius of concavity R2.2 has the value of 2.5 times D2. The conical regions 24, 44 of the second and third longitudinal portion 20, 40 also have different cone angles, of α1=18° and α2=12°.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2010 043 785 | Nov 2010 | DE | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6412235 | Pylant | Jul 2002 | B1 |
| 6494643 | Thurner | Dec 2002 | B1 |
| 6820379 | Krinner et al. | Nov 2004 | B1 |
| 7007910 | Krinner et al. | Mar 2006 | B1 |
| 20010045067 | Cognon | Nov 2001 | A1 |
| Number | Date | Country |
|---|---|---|
| 93 16 438 | Jan 1994 | DE |
| 299 14 485 | Oct 1999 | DE |
| 198 36 370 | Feb 2000 | DE |
| 10 2007 027 545 | Dec 2008 | DE |
| 10 2008 043 709 | May 2010 | DE |
| Entry |
|---|
| Office Action dated Aug. 8, 2011, received in corresponding German Application 10 2010 043 785.9. |
| Number | Date | Country | |
|---|---|---|---|
| 20120117893 A1 | May 2012 | US |
