Information
-
Patent Grant
-
6468002
-
Patent Number
6,468,002
-
Date Filed
Tuesday, October 17, 200024 years ago
-
Date Issued
Tuesday, October 22, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Shackelford; Heather
- Lagman; Frederick L.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 405 230
- 405 229
- 405 231
- 405 232
- 254 29 R
- 254 133 R
-
International Classifications
-
Abstract
A system and method for supporting a pier-supported structure includes a pier support assembly for engaging a pier of the structure. The system also includes a guide assembly coupled to the pier support assembly and a piling extending through the guide assembly. The system further includes a clamp assembly adapted to engage the piling upon downward movement of the piling and a drive system coupled to the clamp assembly and the pier support assembly. The drive system is operable to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance.
Description
TECHNICAL FIELD OF THE INVENTION
This invention relates in general to the field of building foundations and, more particularly, to a foundation support and lifting system and method.
BACKGROUND OF THE INVENTION
Houses and other buildings or structures are often erected on foundations, such as concrete slabs or piers, which are not in direct contact with load supporting underground strata, such as bedrock or the like. If not initially constructed properly, or if soil conditions change, the foundation may settle, causing the foundation to move, sag and/or crack. Unless the building is supported, or shored, continued settling may result in major structural damage or collapse of the building.
There have been several suggestions in the prior art for supporting and lifting the foundation of a building. For example, according to one technique, beam members, or the like, are placed underneath the foundation and lifted to raise the foundation. However, this requires significant excavation of the ground area around the foundation which is very time consuming and labor intensive. Also, according to another technique, the foundation is lifted, or jacked up, and pilings are inserted underneath the foundation to support the foundation. However, the pilings are often not directly supported on the bedrock or other supporting underground strata, resulting in continued settling after the pilings are in place.
In still another technique utilizing pilings, in cooperation with a concrete slab, a support arm is placed beneath the concrete slab and pilings are inserted into the ground until bedrock or other supporting underground strata is contacted. Once the piling contacts the underground support strata, the lifting arm may be used to lift or support the concrete slab. However, the lifting arm is generally limited to concrete slabs.
SUMMARY OF THE INVENTION
Accordingly, a need has arisen for an improved foundation support and lifting system and method that provides increased flexibility to accommodate various foundation designs. The present invention provides an improved foundation support and lifting system and method that addresses shortcomings of prior systems and methods.
According to one embodiment of the present invention, a system for supporting a pier-supported structure includes a pier support assembly for engaging a pier of the structure and a guide assembly coupled to the pier support assembly. The system also includes a piling extending through the guide assembly and a clamp assembly adapted to engage the piling upon downward movement of the piling. The system further includes a drive system coupled to the clamp assembly and the pier support assembly. The drive system is operable to drive the piling downward relative to the pier support assembly until the piling encounters a pre-determined resistance.
According to another embodiment of the present invention, a method for supporting a pier-supported structure includes securing a pier support assembly to a pier of the structure and inserting a piling through a support sleeve of the pier support assembly. The method also includes coupling a clamp assembly to the piling. The clamp assembly is operable to engage the piling upon downward movement of the piling. The method further includes coupling a drive system to the clamp assembly in and the pier support assembly and actuating the drive system to drive the piling downward relative to the pier support assembly until the piling encounters a pre-determined resistance.
The present invention provides several technical advantages. For example, the present invention provides a foundation support and lifting system and method that accommodates various foundation designs. For example, according to one aspect of the present invention, a pier support assembly is provided to engage a pier of a pier-supported structure. Pilings are coupled to the pier support assembly and extend downwardly to low-bearing bedrock or other supporting underground strata. The system and method may be used to support the piers of the pier-supported structure in an existing position or may be used to raise the pier relative to the ground to realign various portions of the pier-supported structure.
Other technical advantages will be readily apparent to one skilled in the art from the following figures, descriptions, and claims.
BRIEF DESCRIPTION OF THE DRAWINGS
For a more complete understanding of the present invention and the advantages thereof, reference is now made to the following descriptions taken in connection with the accompanying drawings in which:
FIG. 1
is a diagram illustrating a perspective view of a system for supporting and lifting a pier-supported structure in accordance with an embodiment of the present invention;
FIGS. 2-3
are diagrams illustrating perspective views of the system illustrated in
FIG. 1
in various stages of operation;
FIGS. 4-5
are diagrams illustrating elevational views of the system illustrated in
FIGS. 1-3
illustrating additional stages of operation in accordance with an embodiment of the present invention;
FIGS. 6-7
are diagrams illustrating a pier-support assembly in accordance with another embodiment of the present invention;
FIGS. 8-9
are diagrams illustrating a pier support assembly in accordance with another embodiment of the present invention;
FIGS. 10-11
are diagrams illustrating a pier support assembly in accordance with another embodiment of the present invention;
FIG. 12
is a diagram illustrating a system for supporting and lifting a pier-supported structure in accordance with another embodiment of the present invention;
FIG. 13
is a diagram illustrating a system for supporting and lifting a pier-supported structure in accordance with another embodiment of the present invention; and
FIG. 14
is a diagram illustrating a system for supporting and lifting a pier-supported structure in accordance with another embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1
is a diagram illustrating a system
10
for supporting and lifting a pier-supported structure (not explicitly shown). System
10
includes a pier support assembly
12
and a standoff assembly
14
. Pier support assembly
12
includes a support sleeve
16
having a channel
18
coupled thereto. Channel
18
includes a base member
20
coupled to support sleeve
16
and opposing sidewalls
22
and
24
extending outwardly and substantially perpendicular to base member
20
. Sidewalls
22
and
24
are adapted for engagement with a pier
25
of the pier-supported structure using fasteners
26
extending through openings
27
of sidewalls
22
and
24
and pier
25
. However, other suitable devices or methods may be used to secure channel
18
to pier
25
. Additionally, channel
18
may be secured to support sleeve
16
using any conventional manner, such as welding.
A pair of attachment plates
30
and
32
are connected to diametrically opposed outer surfaces of support sleeve
16
. Each attachment plate
30
and
32
includes an opening
34
extending therethrough for connection of a drive system, as will be described in greater detail below. A pair of threaded rods
36
and
38
are coupled to plates
30
and
32
, respectively, and extend upwardly therefrom. Plates
30
and
32
and rods
36
and
38
may be coupled to support sleeve
16
by welding; however, other suitable methods may be used for securing plates
30
and
32
and rods
36
and
38
to support sleeve
16
.
Standoff assembly
14
includes a support sleeve
42
, support arms
44
, and a mounting plate
46
. Standoff assembly
14
is disposed in a spaced apart relationship relative to pier support assembly
12
such that support sleeve
42
is disposed in a coaxial relationship with support sleeve
16
. Support arms
44
are coupled to support sleeve
42
and extend outwardly and substantially perpendicular thereto. Mounting plate
46
is coupled to support arm
44
and is adapted for engagement with the pier. For example, mounting plate
46
may include openings
48
extending therethrough for coupling mounting plate
46
to the pier using fasteners (not explicitly shown); however, other devices or methods may be used to secure standoff assembly
14
to the pier.
A guide assembly
52
extends through support sleeve
16
and includes an upper end portion
54
extending upwardly relative to support sleeve
16
and a lower end portion
56
extending downwardly relative to support sleeve
16
toward standoff assembly
14
. A lip
58
is coupled to upper end portion
54
of guide assembly
52
and engages the upper end of support sleeve
16
to maintain guide assembly
52
in the position illustrated in FIG.
1
.
In the embodiment illustrated in
FIG. 1
, an attachment profile
60
is formed in pier
25
to accommodate attachment of pier support assembly
12
to pier
25
. For example, attachment profile
60
may comprise a notch
62
formed on a surface of pier
25
corresponding to the location of channel
18
such that base member
20
of channel
18
engages vertical portions
64
and
66
of pier
25
. Thus, attachment profile
60
provides additional vertical support of pier
25
for supporting or lifting pier
25
as will be described in greater detail below.
FIG. 2
is a diagram illustrating system
10
illustrated in
FIG. 1
mounted to pier
25
. As illustrated in
FIG. 2
, system
10
also includes a clamp assembly
70
for engaging a piling
72
during downward movement of piling
72
. Clamp assembly
70
includes a gripping sleeve
74
in the form of a conventional “slip bowl” for grabbing or clamping piling
72
. Gripping sleeve
74
includes three inner arcuate inserts (not explicitly shown) which are tapered in a vertical direction so that the inserts grab or clamp piling
72
during downward movement of piling
72
. A pair of plates
76
and
78
are coupled to, and extend outwardly from, diametrically opposing surfaces of gripping sleeve
74
. Each plate
76
and
78
includes an opening
80
extending therethrough.
System
10
also includes a drive system
90
for driving piling
72
downward relative to pier support assembly
12
and into the ground. In the embodiment illustrated in
FIG. 2
, drive system
90
includes a pair of hydraulic ram units
92
and
94
coupled to plates
76
and
78
and attachment plates
30
and
32
, respectively. Ram units
92
and
94
each include an arm
96
connected to pistons (not explicitly shown) which reciprocate in ram units
92
and
94
in response to actuation of ram units
92
and
94
. This reciprocal movement of the pistons causes corresponding movement of arms
96
between an extended position as illustrated in
FIG. 2 and a
retracted position as described in greater detail below.
Ram units
92
and
94
each include a devise
98
connected to a respective arm
96
. Clevises
98
extend over plates
76
and
78
and are coupled to plates
76
and
78
using fasteners extending through openings
80
. In a similar manner, a pair of devises
100
are connected to the lower ends of ram units
92
and
94
, and are connected to attachment plates
30
and
32
using fasteners extending through openings
34
.
An inner diameter of gripping sleeve
74
of clamp assembly
70
is sized to received piling
72
in a relative close fit while allowing sufficient slidable movement of piling
72
relative to gripping sleeve
74
. Piling
72
may include a plurality of pipe segments connected together in a conventional manner.
Due to the tapered configuration of the above-described arcuate inserts, clamp assembly
70
can be lifted upwardly relative to piling
72
without encountering substantial resistance. When ram units
92
and
94
are actuated, arms
96
retract from an extended position, thereby causing clamp assembly
70
to grab or clamp the outer surface of piling
72
and draw or drive piling
72
downwardly.
To install system
10
, system
10
is placed adjacent pier
25
and pier support assembly
12
and standoff assembly
14
are secured to pier
25
. Although only one system
10
will be described, it is understood that, in actual practice, several additional systems
10
may be located adjacent other piers
25
of the pier-supported structure to operate simultaneously with or in cooperation with each other.
Guide assembly
52
is inserted through support sleeve
16
until lip
58
engages the upper end of support sleeve
16
. A section of piling
72
is then inserted into support sleeve
16
and support sleeve
42
until piling
72
is in contact with the ground. Clamp assembly
70
is then placed over the upper portion of piling
72
. Ram units
92
and
94
, in respective extended positions as illustrated in
FIG. 2
, are then installed between plates
76
and
78
and attachment plates
30
and
32
, respectively.
Ram units
92
and
94
are then actuated simultaneously to cause a retracting motion of their corresponding pistons and arms
96
, causing clamp assembly
70
to grab or clamp piling
72
and force piling
72
downward relative to pier support assembly
12
and into the ground for a predetermined distance. Ram units
92
and
94
are then simultaneously actuated back to their respective extended positions, thereby moving clamp assembly
70
upwardly to an upper portion of piling
72
, and the sequence is repeated. During this sequential driving of piling
72
into the ground, additional pipe segments may be added to piling
72
as needed.
The above-described procedure is repeated until the lower end portion of piling
72
encounters a predetermined resistance in the ground, which is usually in the form of bedrock or other support strata, in which case the aforementioned driving movement is terminated and the procedure depicted in
FIGS. 3-4
is initiated. More particularly, the upper portion of piling
72
is removed so that a relatively short portion thereof, generally a few inches, extends above the upper end of guide assembly
52
. A support member
110
having two sleeves
112
and
114
disposed at opposite ends thereof is positioned over the upper end of piling
72
with sleeves
112
and
114
extending over rods
36
and
38
, respectively. A drive pipe segment
116
is then placed over support member
110
. Support member
110
may also include notches
118
for engaging an upper portion of support member
110
.
As illustrated in
FIG. 4
, clamp assembly
70
and drive system
90
are installed in the manner described above in connection with
FIG. 2
with gripping sleeve
74
extending over pipe segment
116
. Arms
96
are disposed in an extended position for grasping an upper end portion of pipe segment
116
. Ram units
92
and
94
are then retracted from the extended position to exert a downwardly directed force against pipe segment
116
, support member
110
, and piling
72
. Since piling
72
can no longer be driven downwardly due to the predetermined resistance encountered, such as by the bedrock, pier
25
will be lifted a desired amount causing pier support assembly
12
and standoff assembly
14
to move upwardly relative to piling
72
, support member
110
, pipe segment
116
, and the ground to the position shown in FIG.
5
. Thus, support member
110
is spaced apart from its original position on rods
36
and
38
a distance corresponding to the distance of the lift of pier
25
.
A pair of nuts
120
and
122
are then advanced downwardly over rods
36
and
38
, respectively, until nuts
120
and
122
engage support member
110
to secure system
10
in the position illustrated in FIG.
5
. Ram units
92
and
94
along with clamp assembly
70
and pipe segment
116
may then be removed.
As stated above, although only one system
10
is illustrated, it is understood that several systems may be used at once at different locations about the pier-supported structure depending upon the extent of support and/or lifting required for the pier-supported structure. In this context, after all of the pilings
72
associated with the respective systems
10
have been driven into the ground until predetermined resistance is encountered, ram units
92
and
94
associated with the piling
72
are simultaneously actuated as described above to uniformly raise or support piers
25
and therefore the pier-supported structure.
FIGS. 6-7
are diagrams illustrating system
10
in accordance with another embodiment of the present invention. In this embodiment, pier support assembly
12
comprises a support arm
130
coupled to support sleeve
16
. Support arm
130
extends substantially perpendicular to support sleeve
16
and outwardly from support sleeve
16
toward pier
25
. Support arm
130
may comprise an I-Beam or other type of support configuration and may be coupled to support sleeve
16
by welding or other suitable attachment methods.
As illustrated in
FIGS. 6-7
, pier support assembly
12
also comprises a mounting plate
132
coupled to support arm
130
and a mounting plate
134
. Mounting plate
132
is disposed substantially perpendicular to support arm
130
and may be coupled to support
130
by welding or other suitable attachment methods. Mounting plate
134
is disposed on a side of pier
25
substantially opposite a location of mounting plate
132
and coupled to mounting plate
132
using fasteners
136
. However, other suitable devices or methods may be used to couple mounting plate
134
to mounting plate
132
.
In operation, attachment profiles
138
and
140
are formed in pier
25
to correspond with configurations of mounting plates
132
and
134
, respectively. For example, as illustrated in
FIGS. 6-7
, pier
25
comprises a generally circular configuration. Thus, attachment profiles
138
and
140
may comprise notches or planar surfaces formed in pier
25
to correspond with generally planar mounting plates
132
and
134
. However, other suitable attachment profiles may be formed in pier
25
to accommodate corresponding profiles of mounting plates
132
and
134
.
In this embodiment, pier support assembly
12
is coupled to pier
25
by disposing mounting plates
132
and
134
adjacent pier
25
and securing mounting plate
134
to mounting plate
132
using fasteners
136
. In this embodiment, fasteners
136
extend outside of pier
25
to couple mounting plate
134
to mounting plate
132
; however, pier support assembly
12
may also be constructed such that fasteners
136
extend through pier
25
. Thus, the present invention provides increased flexibility than prior systems and methods by accommodating a variety of pier
25
geometric configurations.
FIGS. 8-9
a diagrams illustrating system
10
in accordance with another embodiment of the present invention. In this embodiment, as illustrated in
FIGS. 8-9
, pier
25
comprises a generally circular configuration. Additionally, pier support assembly
12
comprises a support arm
140
extending outwardly from, and substantially perpendicular to, support sleeve
16
. Pier support assembly
12
also comprises a mounting plate
142
coupled to support arm
140
and a mounting plate
144
disposed on a side of pier
25
substantially opposite mounting plate
142
.
In this embodiment, mounting plate
144
comprises plate members
146
and
148
disposed at an angular relationship relative to each other. Depending on the diameter of pier
25
, the angular relationship between plate members
146
and
148
may be acute, generally indicating a pier
25
of relatively small diameter, or obtuse, generally indicating a pier
25
having a greater diameter. Mounting plate
144
is coupled to mounting plate
142
using fasteners
150
. However, other suitable methods or devices may be used to couple mounting plate
144
to mounting plate
142
.
In operation, attachment profiles
152
,
154
and
156
are formed in pier
25
to correspond with the geometric configuration of mounting plate
142
and plate members
144
and
148
, respectively. For example, attachment profiles
152
,
154
and
156
may comprise notches or planar recesses formed in pier
25
to accommodate generally planar configurations of mounting plate
142
and plate members
146
and
148
, respectively. However, other suitable attachment profiles may be formed in pier
25
to accommodate other geometric configurations of mounting plates
142
and
144
. Additionally, it should be understood that attachment profiles
152
,
154
and
156
may be omitted for geometric configurations of mounting plates
142
and
144
substantially similar to a geometric configuration of pier
25
.
Mounting plate
144
is coupled to mounting plate
142
by extending fasteners
150
through plate extensions
158
and
160
of mounting plate
144
and coupling fasteners
150
to mounting plate
142
. In this embodiment, fasteners
150
are disposed adjacent pier
25
. Additionally, fasteners
162
may be installed through plate members
154
and
156
, and into pier
25
, such as lag bolts or other suitable fastener types. Thus, the present invention provides greater flexibility than prior systems and methods by accommodating a variety of attachment techniques of pier support assembly
12
to pier
25
.
FIGS. 10-11
are diagrams illustrating system
10
in accordance with another embodiment of the present invention. In this embodiment, pier support assembly
12
comprises a support arm
170
extending outwardly from support sleeve
16
toward pier
25
and disposed substantially perpendicular to support sleeve
16
. Support arm
170
may comprise an I-Beam support; however, other suitable configurations of a support member may be used for support arm
170
.
Pier support assembly
12
also comprises a mounting plate
172
coupled to support arm
170
and mounting plate
144
coupled to mounting plate
172
. Mounting plate
144
is secured to mounting plate
172
using fasteners
150
. However, other suitable devices or methods may be used to couple mounting plate
144
to mounting plate
172
.
In this embodiment, mounting plate
172
comprises plate members
174
and
176
disposed at an angular relationship relative to each other. As described above, in connection with
FIGS. 8-9
, the angular relationship between plate members
174
and
176
may be acute, obtuse, or substantially 90 degrees depending upon the diameter of pier
25
. Mounting plate
172
also comprises plate extensions
178
and
180
to accommodate the attachment of fasteners
150
corresponding to plate extensions
158
and
160
, respectively, of mounting plate
144
.
In operation, attachment profiles
154
and
156
are formed in pier
25
to accommodate the geometric configuration of plate members
146
and
148
. Similarly, attachment profiles
182
and
184
are formed in pier
25
corresponding to the locations of plate members
174
and
176
, respectively, to accommodate the geometric configuration of mounting plate
172
. For example, attachment profiles
182
and
184
may comprise a notch or planar recess to accommodate a generally planar configuration of plate members
174
and
176
. However, attachment profiles
182
and
184
may comprise other suitable configurations to accommodate corresponding geometric configurations of plate members
174
and
176
.
As illustrated in
FIGS. 10-11
, plate members
182
and
184
are disposed on sides of pier
25
substantially opposite the locations of plate members
146
and
148
, respectively. Fasteners
162
are used to couple plate members
146
,
148
,
174
and
176
to pier
25
. Thus, the present invention provides greater flexibility than prior systems and methods by providing a variety of attachment techniques of pier support assembly
12
to pier
25
. Additionally, the attachment configuration of pier support assembly
12
may be varied to accommodate decreased material removal from pier
25
to substantially prevent a degradation of support integrity of pier
25
. For example, as illustrated in
FIGS. 8-11
, mounting plates
144
and
172
may be constructed to accommodate minimal material removal from pier
25
for attachment profiles
154
,
156
,
182
and
184
while providing attachment of pier support assembly
12
to pier
25
.
FIG. 12
is a diagram illustrating system
10
for supporting and lifting a pier-supported structure in accordance with another embodiment of the present invention. In this embodiment, clamp assembly
70
and drive system
90
are disposed downwardly relative to pier support assembly
12
. For example, clamp assembly
70
may be disposed over piling
72
such that downward movement of clamp assembly
70
causes clamp assembly to grab or clamp piling
72
to drive piling
72
downward. Accordingly, as described above, the arcuate inserts of clamp assembly
70
clamp or grab piling
72
during downward movement of clamp assembly
72
and allow slidable movement of clamp assembly
72
relative to piling
72
in the upwardly direction. Thus, in this embodiment, actuation of ram units
92
and
94
from a retracted position to an extended position force piling
72
into the ground.
FIG. 13
is a diagram illustrating system
10
for supporting and lifting the pier-supported structure in accordance with another embodiment of the present invention. As illustrated in
FIG. 13
, system
10
is depicted at a stage of operation such that piling
72
can no longer be driven downwardly due to predetermined resistance encountered, such as by the bedrock. Thus, at this stage of operation, pier
25
may be lifted a desired amount causing pier support assembly
12
and standoff assembly
14
to move upwardly relative to piling
72
.
As described above, after the predetermined resistance is encountered, the upper portion of piling
72
is removed such that a relatively short portion thereof extends above the upper end of guide assembly
52
. Support member
110
is positioned over the upper end of piling
72
with sleeves
112
and
114
extending over rods
36
and
38
, respectively. Drive pipe segment
116
is then placed over support member
110
.
In this embodiment, supports
190
and
192
are coupled to attachment plates
30
and
32
, respectively, and extend upwardly therefrom. A support
194
is coupled to, and extends between, the upward portions of supports
190
and
192
. A drive system
195
, in this embodiment, comprises a single hydraulic ram unit
196
disposed between an upper portion of drive pipe segment
116
and support
194
. Ram unit
196
includes a piston arm
198
extending upwardly therefrom and in contact with a lower portion of support
194
such that actuation of ram unit
196
causes arm
198
to exert an upwardly directed force to support
194
as arm
198
is actuated from a retracted position to an extended position.
In operation, since piling
72
can no longer be driven downwardly due to the predetermined resistance encountered, such as by the bedrock, the upwardly directed force provided by ram unit
196
causes pier support assembly
12
, standoff assembly
14
and pier
25
to move upwardly relative to piling
72
, support member
110
, pipe segment
116
and the ground. Nuts
120
and
122
are then advanced downwardly over rods
36
and
38
, respectively, until nuts
120
and
122
engage support member
110
to secure system
10
in a desired position. Ram unit
196
along with supports
190
,
192
and
194
and pipe segment
116
may then be removed.
FIG. 14
is a diagram illustrating system
10
for supporting a pier-supported structure in accordance with another embodiment of the present invention. In this embodiment, an earth anchor
200
extends downwardly through support sleeve
16
of pier support assembly
12
and support sleeve
42
of standoff assembly
14
into the ground. Earth anchor
200
includes an anchor shaft
202
having a generally circular cross-section to correspond to a generally circular cross-section of support sleeves
16
and
42
. Earth anchor
200
also includes an earth penetrating tip
204
and a helix portion
206
secured to shaft
202
adjacent tip
204
. Helix portion
206
includes helix discs
208
for penetrating the ground and load-bearing support relative to the ground.
In operation, a hydraulic motor and gear reduction device
210
or other suitable actuating mechanism is used to rotate the anchor
200
into the ground. The anchor
200
is rotated into the ground to a desired depth. The desired depth may be related to a torque value of the anchor
200
, the load-bearing conditions of the soil surrounding the pier
25
, the quantity and size of the helix discs
208
, the depth to a bedrock formation, or other load-bearing criteria for supporting and lifting the pier-supported structure. For example, the size and quantity of helix discs
208
may be varied to accommodate a variety of load-bearing conditions. Thus, shallow depth load-bearing may be achieved using a greater quantity and size of helix discs
208
.
After the desired depth for the anchor
200
is reached, rotation of the anchor
200
may be terminated and the device
210
disengaged from the anchor
200
. A portion of the anchor extending above the pier support assembly
12
may be removed such that a relatively short portion thereof, generally a few inches, extends above the upper end of the pier support assembly
12
. The pier
25
may then be supported and/or lifted a desired amount as described above in connection with
FIGS. 4-5
and
13
. Thus, anchor
200
may be used in accordance with the present invention to accommodate variations in the load-bearing strata and/or variations in depth to load-bearing bedrock formations.
Although the present invention has been described with several embodiments, various changes and modifications may be suggested to one skilled in the art. It is intended that the present invention encompass such changes and modifications as falling within the scope of the appended claims.
Claims
- 1. A system for supporting a pier-supported structure, comprising:a pier support assembly for engaging a pier of the structure, the pier support assembly operable to apply a generally horizontal compressive force to the pier; a guide assembly coupled to the pier support assembly; a piling extending through the guide assembly; a clamp assembly adapted to engage the piling upon downward movement of the piling; and a drive system coupled to the clamp assembly and the pier support assembly, the drive system operable to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance.
- 2. The system of claim 1, wherein the drive system is further operable to raise the pier a predetermined distance relative to the ground after the piling encounters the predetermined resistance.
- 3. The system of claim 1, wherein the piling comprises a first portion extending upwardly relative to the guide assembly and a second portion extending downwardly relative to the guide assembly, and wherein the clamp assembly is adapted to engage the first portion of the piling upon downward movement of the piling.
- 4. The system of claim 3, wherein the drive system comprises at least one ram unit operable to retract from an extended position to drive the piling downward relative to the pier support assembly.
- 5. The system of claim 4, wherein the pier support assembly comprises at least one attachment plate extending outwardly from the guide assembly, and wherein the ram unit is coupled to the attachment plate and the clamp assembly.
- 6. The system of claim 1, wherein the clamp assembly is disposed between the pier support assembly and the ground, and wherein the drive system comprises at least one ram unit operable to extend from a retracted position to drive the piling downward relative to the pier support assembly.
- 7. The system of claim 1, further comprising a standoff assembly for engaging a portion of the pier, the standoff assembly disposed in a spaced apart relationship relative to the pier support assembly, the standoff assembly adapted to receive the piling and stabilize the pier support assembly relative to the pier.
- 8. The system of claim 1, wherein the pier support assembly comprises:an arm extending substantially perpendicular to the guide assembly; a first mounting plate coupled to the arm and adapted for engagement with a first portion of the pier; and a second mounting plate adapted for engagement with a second portion of the pier and coupled to the first mounting plate.
- 9. The system of claim 8, wherein the second mounting plate comprises:a first plate member adapted for engagement with the pier; and a second plate member adapted for engagement with the pier, the second plate member disposed at an angular relationship relative to the first plate member.
- 10. The system of claim 9, wherein the first mounting plate comprises:a first plate member adapted for engagement with the pier; and a second plate member adapted for engagement with the pier, the second plate member of the first mounting plate disposed at an angular relationship relative to the first plate member of the first mounting plate.
- 11. The system of claim 10, wherein the first plate member of the first mounting plate and the first plate member of the second mounting plate are disposed on substantially opposing surfaces of the pier.
- 12. A system for supporting a pier-supported structure, comprising:a pier support assembly for engaging a pier of the structure; a guide assembly coupled to the pier support assembly; a piling extending through the guide assembly; a clamp assembly adapted to engage the piling upon downward movement of the piling; a drive system coupled to the clamp assembly and the pier support assembly, the drive system operable to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance; and wherein the pier support assembly comprises a channel having opposing sidewalls for engaging corresponding opposing sides of the pier.
- 13. A system for supporting a pier-supported structure, comprising:a pier support assembly for engaging a pier of the structure; a guide assembly coupled to the pier support assembly; a piling extending through the guide assembly; a clamp assembly adapted to engage the piling upon downward movement of the piling; a drive system coupled to the clamp assembly and the pier support assembly, the drive system operable to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance; and wherein the pier support assembly comprises: a support sleeve adapted for engagement with the guide assembly; and a channel coupled to the support sleeve and having a plurality of opposing sidewalls for engaging corresponding opposing sides of the pier.
- 14. The system of claim 13, further comprising a standoff assembly disposed in a spaced apart relationship relative to the pier support assembly and operable to engage the pier to stabilize the pier support assembly relative to the pier.
- 15. The system of claim 14, wherein the standoff assembly comprises a support sleeve disposed in a coaxial relationship relative to the support sleeve of the pier support assembly, the support sleeve of the standoff assembly adapted to receive the piling.
- 16. A system for supporting a pier-supported structure, comprising:a pier support assembly for engaging a pier of the structure; a guide assembly coupled to the pier support assembly; a piling extending through the guide assembly; a clamp assembly adapted to engage the piling upon downward movement of the piling; a drive system coupled to the clamp assembly and the pier support assembly, the drive system operable to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance; and wherein the pier support assembly comprises: an arm extending substantially perpendicular to the guide assembly; a first mounting plate coupled to the arm and adapted for engagement with a first portion of the pier; a second mounting plate adapted for engagement with a second portion of the pier and coupled to the first mounting plate; and wherein the first and second portion of the pier comprise first and second opposing surfaces of the pier.
- 17. A method for supporting a pier-supported structure, comprising:securing a pier support assembly to a pier of the structure; applying a generally horizontal compressive force to the pier via the pier support assembly; inserting a piling through a support sleeve of the pier support assembly; coupling a clamp assembly to the piling, the clamp assembly operable to engage the piling upon downward movement of the piling; coupling a drive system to the clamp assembly and the pier support assembly; and actuating the drive system to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance.
- 18. The method of claim 17, further comprising:inserting a guide assembly into the support sleeve of the pier support assembly prior to inserting the piling into the support sleeve; and inserting the piling into the guide assembly.
- 19. The method of claim 17, wherein coupling the clamp assembly to the piling comprises:positioning the clamp assembly upwardly relative to the pier support assembly; and inserting the piling into a sleeve of the clamp assembly; and wherein actuating the drive system comprises retracting a ram unit from an extended position to drive the piling downward relative to the pier support system.
- 20. The method of claim 17, wherein actuating the drive system comprises extending a ram unit from a retracted position to drive the piling downward relative to the pier support system.
- 21. The method of claim 17, further comprising:securing a standoff assembly to the pier, the standoff assembly disposed in a spaced apart relationship relative to the pier support assembly; and inserting the piling through a support sleeve of the standoff assembly.
- 22. The method of claim 17, further comprising lifting the pier support assembly and the pier relative to the ground after encountering the predetermined resistance.
- 23. A method for supporting a pier-supported structure, comprising:securing a pier support assembly to a pier of the structure; inserting a piling through a support sleeve of the pier support assembly; coupling a clamp assembly to the piling, the clamp assembly operable to engage the piling upon downward movement of the piling; positioning the clamp assembly downwardly relative to the pier support assembly; inserting the piling into a sleeve of the clamp assembly; coupling a drive system to the clamp assembly and the pier support assembly; and actuating the drive system to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance.
- 24. A method for supporting a pier-supported structure, comprising:forming an attachment profile in a portion of a pier of the structure; coupling a pier support assembly to the pier corresponding to the attachment profile; inserting a piling through a support sleeve of the pier support assembly; coupling a clamp assembly to the piling, the clamp assembly operable to engage the piling upon downward movement of the piling; coupling a drive system to the clamp assembly and the pier support assembly; and actuating the drive system to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance.
- 25. The method of claim 24, wherein the attachment profile comprises a notch formed on a surface of the pier.
- 26. A method for supporting a pier-supported structure, comprising:securing a pier support assembly to a pier of the structure; inserting a piling through a support sleeve of the pier support assembly; coupling a clamp assembly to the piling, the clamp assembly operable to engage the piling upon downward movement of the piling; coupling a drive system to the clamp assembly and the pier support assembly; actuating the drive system to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance; and wherein securing the pier support assembly to the pier comprises: positioning a channel of the pier support assembly adjacent the pier such that opposing sidewalls of the channel engage corresponding opposing sides of the pier; and securing the sidewalls of the channel to the pier.
- 27. The method of claim 26, further comprising forming an attachment profile in a portion of the pier, and wherein positioning the channel comprises positioning a base member of the channel adjacent the pier corresponding to the attachment profile.
- 28. A method for supporting a pier-supported structure, comprising:securing a pier support assembly to a pier of the structure; inserting a piling through a support sleeve of the pier support assembly; coupling a clamp assembly to the piling, the clamp assembly operable to engage the piling upon downward movement of the piling; coupling a drive system to the clamp assembly and the pier support assembly; actuating the drive system to drive the piling downward relative to the pier support assembly until the piling encounters a predetermined resistance; and wherein securing the pier support assembly to the pier comprises: positioning a first mounting plate adjacent the pier; positioning a second mounting plate on an opposite side of the pier relative to the first mounting plate; and securing the first mounting plate to the second mounting plate.
- 29. The method of claim 28, further comprising:forming a first attachment profile in the pier corresponding to a location of the first mounting plate; and forming a second attachment profile in the pier corresponding to a location of the second mounting plate; and wherein positioning the first and second mounting plates comprises positioning the first and second mounting plates adjacent the respective first and second attachment profiles.
- 30. A system for supporting a pier-supported structure, comprising:a support sleeve disposed in a spaced apart relationship relative to a pier of the structure, the support sleeve adapted for receiving a piling; a channel coupled to the support sleeve and adapted for engagement with a vertical side of the pier; a clamp assembly adapted to engage the piling upon downward movement of the piling; a drive system coupled to the clamp assembly and the support sleeve, the drive system operable to drive the piling downward relative to the support sleeve until the piling encounters a predetermined resistance; and wherein the channel comprises opposing sidewalls adapted for engagement with corresponding opposing sides of the pier.
- 31. The system of claim 30, further comprising a guide assembly disposed within the support sleeve, the guide assembly adapted for receiving the piling.
- 32. The system of claim 30, wherein the drive system is further operable to raise the support sleeve and the pier a predetermined distance relative to the ground after the piling encounters the predetermined resistance.
- 33. The system of claim 30, wherein the piling comprises a first portion extending upwardly relative to the support sleeve and a second portion extending downwardly relative to the support sleeve, and wherein the clamp assembly is adapted to engage the first portion of the piling upon downward movement of the piling.
- 34. The system of claim 33, wherein the drive system comprises at least one ram unit operable to retract from an extended position to drive the piling downward relative to the support sleeve.
- 35. The system of claim 34, further comprising an attachment plate coupled to the support sleeve and extending outwardly substantially perpendicular to the piling, and wherein the ram unit is coupled to the attachment plate and the clamp assembly.
- 36. The system of claimed 30, further comprising a standoff assembly disposed in a spaced apart relationship relative to the support sleeve and adapted to receive the piling, the standoff assembly operable to engage the pier to stabilize the support sleeve relative to the pier.
- 37. The system of claim 30, further comprising:a plurality of rods coupled to the support sleeve, the rods extending upwardly from the support sleeve; and a plate operable to engage the rods and secure the support sleeve at a predetermined position relative to the ground.
- 38. A system for supporting a pier-supported structure, comprising:a support sleeve disposed in a spaced apart relationship relative to a pier of the structure, the support sleeve adapted for receiving a piling; a channel coupled to the support sleeve and adapted for engagement the pier; a clamp assembly adapted to engage the piling upon downward movement of the piling; a drive system coupled to the clamp assembly and the support sleeve, the drive system operable to drive the piling downward relative to the support sleeve until the piling encounters a predetermined resistance; and wherein the clamp assembly is disposed between the support sleeve and the ground, and wherein the drive system comprises at least one ram unit operable to extend from a retracted position to drive the piling downward relative to the support sleeve.
- 39. A system for supporting a pier-supported structure, comprising:a support sleeve disposed in a spaced apart relationship relative to a pier of the structure, the support sleeve adapted for receiving a piling; a support arm coupled to the support sleeve and extending outwardly toward the pier; a first mounting plate coupled to the support arm and disposed adjacent the pier; a second mounting plate coupled to the first mounting plate, the second mounting plate disposed on an opposing side of the pier relative to the first mounting plate; a clamp assembly adapted to engage the piling upon downward movement of the piling; a drive system coupled to the clamp assembly and the support sleeve, the drive system operable to drive the piling downward relative to the support sleeve until the piling encounters a predetermined resistance.
- 40. The system of claim 39, wherein the second mounting plate comprises:a first plate member coupled to the pier; and a second plate member coupled to the pier, the first plate member disposed in an angular position relative to the second plate member.
- 41. The system of claim 40, wherein the first mounting plate comprises:a first plate member coupled to the pier; and a second plate member coupled to the pier, the first plate member of the first mounting plate disposed in an angular position relative to the second plate member of the first mounting plate.
- 42. The system of claim 41, wherein the first plate member of the first mounting plate in disposed on an opposite side of the pier relative to the first plate member of the second mounting plate.
- 43. The system of claim 39, further comprising a guide assembly disposed within the support sleeve, the guide assembly adapted for receiving the piling.
- 44. The system of claim 39, wherein the drive system is further operable to raise the support sleeve and the pier a predetermined distance relative to the ground after the piling encounters the predetermined resistance.
- 45. The system of claim 39, wherein the piling comprises a first portion extending upwardly relative to the support sleeve and a second portion extending downwardly relative to the support sleeve, and wherein the clamp assembly is adapted to engage the first portion of the piling upon downward movement of the piling.
- 46. The system of claim 45, wherein the drive system comprises at least one ram unit operable to retract from an extended position to drive the piling downward relative to the support sleeve.
- 47. The system of claim 46, further comprising an attachment plate coupled to the support sleeve and extending outwardly substantially perpendicular to the piling, and wherein the ram unit is coupled to the attachment plate and the clamp assembly.
- 48. The system of claim 39, further comprising a standoff assembly disposed in a spaced apart relationship relative to the support sleeve and adapted to receive the piling, the standoff assembly operable to engage the pier to stabilize the support sleeve relative to the pier.
- 49. The system of claim 39, wherein the clamp assembly is disposed between the support sleeve and the ground, and wherein the drive system comprises at least one ram unit operable to extend from a retracted position to drive the piling downward relative to the support sleeve.
- 50. The system of claim 39, further comprising:a plurality of rods coupled to the support sleeve, the rods extending upwardly from the support sleeve; and a plate operable to engage the rods and secure the support sleeve at a predetermined position relative to the ground.
- 51. A system for supporting a pier-supported structure, comprising:a pier support assembly for engaging a pier of the structure, the pier support assembly operable to apply a generally horizontal compressive force to the pier; a guide assembly coupled to the pier support assembly; an anchor extending through the guide assembly, the anchor having a helix portion adapted to be embedded into the ground; a drive system coupled to the anchor and operable to rotate the anchor relative to the pier support assembly to drive the anchor downward relative to the pier support assembly until the anchor reaches a desired depth; and a support member adapted to cooperate with the pier support assembly to secure the anchor at the desired depth relative to the pier support assembly.
- 52. The system of claim 51, further comprising another drive system coupled to the pier support assembly and operable to raise the pier a predetermined distance relative to the ground after the anchor reaches the desired depth.
- 53. The system of claim 51, further comprising a standoff assembly for engaging a portion of the pier, the standoff assembly disposed in a spaced apart relationship relative to the pier support assembly, the standoff assembly adapted to receive the anchor and stabilize the pier support assembly relative to the pier.
- 54. A system for supporting a pier-supported structure, comprising:a pier support assembly for engaging a pier of the structure; a guide assembly coupled to the pier support assembly; an anchor extending through the guide assembly, the anchor having a helix portion adapted to be embedded into the ground; a drive system coupled to the anchor and operable to rotate the anchor relative to the pier support assembly to drive the anchor downward relative to the pier support assembly until the anchor reaches a desired depth; a support member adapted to cooperate with the pier support assembly to secure the anchor at the desired depth relative to the pier support assembly; and wherein the pier support assembly comprises a channel having opposing sidewalls for engaging corresponding opposing sides of the pier.
- 55. A system for supporting a pier-supported structure, comprising:a pier support assembly for engaging a pier of the structure; a guide assembly coupled to the pier support assembly; an anchor extending through the guide assembly, the anchor having a helix portion adapted to be embedded into the ground; a drive system coupled to the anchor and operable to rotate the anchor relative to the pier support assembly to drive the anchor downward relative to the pier support assembly until the anchor reaches a desired depth; a support member adapted to cooperate with the pier support assembly to secure the anchor at the desired depth relative to the pier support assembly; and wherein the pier support assembly comprises: a support sleeve adapted for engagement with the guide assembly; and a channel coupled to the support sleeve and having a plurality of opposing sidewalls for engaging corresponding opposing sides of the pier.
- 56. The system of claim 55, further comprising a standoff assembly disposed in a spaced apart relationship relative to the pier support assembly and operable to engage the pier to stabilize the pier support assembly relative to the pier.
- 57. The system of claim 56, wherein the standoff assembly comprises a support sleeve disposed in a coaxial relationship relative to the support sleeve of the pier support assembly, the support sleeve of the standoff assembly adapted to receive the anchor.
- 58. A system for supporting a pier-supported structure, comprising:a pier support assembly for engaging a pier of the structure; a guide assembly coupled to the pier support assembly; an anchor extending through the guide assembly, the anchor having a helix portion adapted to be embedded into the ground; a drive system coupled to the anchor and operable to rotate the anchor relative to the pier support assembly to drive the anchor downward relative to the pier support assembly until the anchor reaches a desired depth; a support member adapted to cooperate with the pier support assembly to secure the anchor at the desired depth relative to the pier support assembly; and wherein the pier support assembly comprises: an arm extending substantially perpendicular to the guide assembly; a first mounting plate coupled to the arm and adapted for engagement with a first portion of the pier; a second mounting plate adapted for engagement with a second portion of the pier and coupled to the first mounting plate; and wherein the first and second portion of the pier comprise first and second opposing surfaces of the pier.
- 59. A method for supporting a pier-supported structure, comprising:securing a pier support assembly to a pier of the structure; applying a generally horizontal compressive force to the pier via the pier support assembly; disposing an anchor in a support sleeve of the pier support assembly, the anchor having a helix portion adapted to be embedded into the ground; coupling a drive system to the anchor, the drive system operable to rotate the anchor relative to clamp assembly; actuating the drive system to drive the anchor downward relative to the pier support assembly to a desired depth; and securing the anchor relative to the pier support assembly to support the structure.
- 60. The method of claim 59, further comprising:inserting a guide assembly into the support sleeve of the pier support assembly prior to inserting the anchor into the support sleeve; and inserting the anchor into the guide assembly.
- 61. The method of claim 59, further comprising:securing a standoff assembly to the pier, the standoff assembly disposed in a spaced apart relationship relative to the pier support assembly; and inserting the anchor through a support sleeve of the standoff assembly.
- 62. The method of claim 59, further comprising raising the pier support assembly and the pier relative to the ground and the anchor after the anchor reaches the desired depth.
- 63. A method for supporting a pier-supported structure, comprising:forming an attachment profile in a portion of a pier of the structure; coupling a pier support assembly to the pier corresponding to the attachment profile; disposing an anchor in a support sleeve of the pier support assembly, the anchor having a helix portion adapted to be embedded into the ground; coupling a drive system to the anchor, the drive system operable to rotate the anchor relative to clamp assembly; actuating the drive system to drive the anchor downward relative to the pier support assembly to a desired depth; and securing the anchor relative to the pier support assembly to support the structure.
- 64. The method of claim 63, wherein the attachment profile comprises a notch formed on a surface of the pier.
- 65. A method for supporting a pier-supported structure, comprising:securing a pier support assembly to a pier of the structure; disposing an anchor in a support sleeve of the pier support assembly, the anchor having a helix portion adapted to be embedded into the ground; coupling a drive system to the anchor, the drive system operable to rotate the anchor relative to clamp assembly; actuating the drive system to drive the anchor downward relative to the pier support assembly to a desired depth; securing the anchor relative to the pier support assembly to support the structure; and wherein securing the pier support assembly to the pier comprises: positioning a channel of the pier support assembly adjacent the pier such that opposing sidewalls of the channel engage corresponding opposing sides of the pier; and securing the sidewalls of the channel to the pier.
- 66. The method of claim 65, further comprising forming an attachment profile in a portion of the pier, and wherein positioning the channel comprises positioning a base member of the channel adjacent the pier corresponding to the attachment profile.
- 67. A method for supporting a pier-supported structure, comprising:securing a pier support assembly to a pier of the structure; disposing an anchor in a support sleeve of the pier support assembly, the anchor having a helix portion adapted to be embedded into the ground; coupling a drive system to the anchor, the drive system operable to rotate the anchor relative to clamp assembly; actuating the drive system to drive the anchor downward relative to the pier support assembly to a desired depth; securing the anchor relative to the pier support assembly to support the structure; and wherein securing the pier support assembly to the pier comprises: positioning a first mounting plate adjacent the pier; positioning a second mounting plate on an opposite side of the pier relative to the first mounting plate; and securing the first mounting plate to the second mounting plate.
- 68. The method of claim 67, further comprising:forming a first attachment profile in the pier corresponding to a location of the first mounting plate; and forming a second attachment profile in the pier corresponding to a location of the second mounting plate; and wherein positioning the first and second mounting plates comprises positioning the first and second mounting plates adjacent the respective first and second attachment profiles.
US Referenced Citations (19)