This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2015-175132, filed on Sep. 4, 2015, the entire contents of which are incorporated herein by reference.
Field of the Invention
The present invention relates to a four-cycle OHV engine preferable for an outboard motor and a similar device to which an internal combustion is mounted as a power source.
Description of the Related Art
As a relief structure of lubricating oil in a so-called vertical engine where a crankshaft is vertically placed, for example, a relief structure described in Patent Document 1 has been known. This relief structure couples an oil pump at a lower end of a camshaft. A pump chamber disposed at a lower side of a cam journal houses this oil pump. A wall that couples a crank journal, the cam journal, and an oil filter is formed integrally with a lower crankcase so as to partition an inside of this lower crankcase. Oil passing holes that communicate with the crank journal, the pump chamber, and the oil filter are formed on the inner wall. At one side of the wall between the crank journal and the cam journal, an outlet side of a relief hole communicating with the oil passing hole is open.
To process the relief structure according to Patent Document 1, concurrently with a process of linearly coupling the crankshaft of the crankcase, the camshaft, and the oil filter, a process of coupling an oil relief hole, the camshaft, and the oil filter is given.
Patent Document 1: Japanese Registered Utility Model No. 25009%5
The vertical engine with the conventional lubricating oil relief structure includes the oil filter on an extended line coupling the crankshaft and the camshaft; therefore, the oil filter projects outside and there is no choice but to increase an engine size. To mount a relief valve for lubricating oil, processing is required to an inside of the lower crankcase in a crankshaft direction, causing a problem such as an increase in the number of man-hours for the process.
The present invention has been made to solve the above-described problems. An object of the present invention is to provide a four-cycle OHV engine configured to effectively achieve a compact engine, an improvement in workability, and a similar feature.
A four-cycle OHV engine of the present invention includes a crankshaft, and a camshaft. The crankshaft is disposed in a vertical direction. The camshaft is parallel to the crankshaft in an engine case where the crankshaft is housed and supported. The cylinder axis line is perpendicular to the vertical direction. The engine case includes bearings, an oil pump, lubricating oil passages, and a relief device. The bearings rotatably support the crankshaft and the camshaft. The oil pump and the lubricating oil passages are configured to pressure-feed lubricating oil to the bearings. The relief device is configured to adjust a pressure of the lubricating oil. The lubricating oil passages include main lubricating oil passages. The main lubricating oil passages include communication portions linearly formed with extending portions. The communication portions communicate between the respective bearings of the crankshaft and the camshaft from outside the engine case. The extending portions extend from outside the engine case to the bearing of the camshaft. The relief device is disposed having a relief valve and a relief hole at the extending portions.
The four-cycle OHV engine of the present invention is configured as follows. An oil filter is disposed on a cylinder head side with respect to the engine case and a side portion on one side in a width direction of a cylinder body. The oil filter includes a lubricating oil passage. The lubricating oil passage is coupled to the oil pump and the main lubricating oil passages disposed in the lower engine case.
The four-cycle OHV engine of the present invention is configured as follows. The oil pump is disposed in the lower engine case corresponding to a shaft end portion of the camshaft. The camshaft is disposed biased to the cylinder head side with respect to the crankshaft. The main lubricating oil passages are disposed inclined in the cylinder head direction such that outer portions of the main lubricating oil passages intersect with the cylinder axis line at an acute angle.
The four-cycle OHV engine of the present invention is configured as follows. The relief valve is formed of a valve element that advances and retreats along an axis line of the main lubricating oil passage. The relief valve includes a retainer. The retainer obstructs an outer opening. The outer opening is disposed at the extending portion constituting the main lubricating oil passage. The outer opening opens to outside of the lower engine case.
The four-cycle OHV engine of the present invention is configured as follows. The engine case is divided into an upper engine case and the lower engine case both of which integrally include the cylinder body. On the lower engine case, an oil reservoir concaving downward, the respective bearings of the crankshaft and the camshaft, and the main lubricating oil passages are integrally formed with the oil pump and the relief device. The relief hole of the relief device is drilled upward parallel to the bearings of the respective crankshaft and camshaft on the main lubricating oil passage.
The four-cycle OHV engine of the present invention is configured as follows. An intake device is disposed at aside portion on the other side opposite from the oil filter in the width direction of the cylinder body across the cylinder axis line. The intake device is configured to supply air for engine combustion.
The following describes preferable embodiments of a four-cycle OHV engine according to the present invention with reference to the drawings.
In an overall configuration of the outboard motor 100, an upper unit (or a power unit) 101, a middle unit 102, and a lower unit 103 are disposed in this order from the top to the bottom. The engine 10 is mounted in the upper unit 101, and as described later, a crankshaft 11 is vertically mounted and supported so as to face a vertical direction. As the engine 10, typically a single cylinder engine is applicable. The middle unit 102 is supported so as to be horizontally turnable around a spindle configured at a swivel bracket 104. A pair of clamp brackets 105 (suspension devices) are disposed both right and left sides of the swivel bracket 104. Both of the clamp brackets 105 are coupled via a tilt shaft 106 configured in a right-left direction. The clamp brackets 105 are secured to the rear plate 2 of the ship 1. The entire outboard motor 100 is turnably supported vertically around the tilt shaft 106 via the swivel bracket 104.
In the middle unit 102, more specifically in a drive shaft housing, a drive shaft coupling to a lower end portion of the crankshaft 11 vertically penetrates. A driving power of this drive shaft is transmitted to a propeller shaft inside a gear case 107 of the lower unit 103. A propeller 108 is mounted to a rear end of this the propeller shaft. The power from the engine 10 goes through a power transmission path, which is constituted of the crankshaft, the drive shaft, the propeller shaft, and a similar member, and is finally transmitted to the propeller 108 to ensure rotatably driving the propeller 108. A steering handle 109 (a steering gear) is appropriately turned to ensure steering the propeller 108 at a desired angle.
In the above-described case, the upper unit 101 is covered with an exterior cover 110. The exterior cover 110 includes an upper cover 110A, which covers around the upper portion, and a lower cover 110B, which covers around the lower portion. Integral coupling of these members forms an appearance form with, for example, a schematic egg shape or a lemon shape as a whole.
The following describes the engine 10 according to the present invention.
The engine case 12 is divided into an upper engine case 12A and a lower engine case 12B both of which integrally include the cylinder block 13. As illustrated in
Although the detailed illustration is omitted, the cylinder head 14 includes a combustion chamber. In this combustion chamber, an intake port 22 (the position is abbreviated in
An intake valve and an exhaust valve open and close, that is, communicate or obstruct between the combustion chamber and the intake port 22 and between the combustion chamber and the exhaust port, respectively at a predetermined timing. A valve mechanism to drive the opening and closing of these intake valve and exhaust valve are provided. As illustrated in
As illustrated in
A lubricating device to lubricate around the crankshaft 11 including the bearings 16A and 16B, around the camshaft 24 including the bearings 31A and 31B, and a similar position is provided. The lubricating device of this embodiment includes an oil pump 32 (see
The following describes a specific example of the configuration of the lubricating system. As illustrated in
As illustrated in
As described above, the camshaft 24 is biased to the cylinder head 14 side with respect to the crankshaft 11, and the oil pump 32 is disposed at the lower end portion 24a of the camshaft 24. In this case, as illustrated in
As illustrated in
The lubricating oil, which flows from the lubricating oil passage 47 to the extending portion 38A (an arrow E in
As illustrated in
As illustrated in
Further, as illustrated in
In the above configuration, the actuation of the engine 10 drives the oil pump 32. This supplies the lubricating oil suctioned up from the oil reservoir 36 to the oil filter 45 through a lubricating oil passage 46, and the lubricating oil purified by the oil filter 45 passes through the lubricating oil passage 47 and flows in the extending portion 38A. As described above, the lubricating oil passes through the main lubricating oil passages 39 and 40 and is supplied to the bearings 16A and 16B of the crankshaft 11 to lubricate these bearings 16A and 16B. Some lubricating oil flowing in the extending portion 38A lubricates around the bearings 31A and 31B of the camshaft 24. Some lubricating oil supplied to the bearing 16A of the crankshaft 11 lubricates around the crank pin 11a via the communication hole 55.
The rotation of the crankshaft 11 scatters the lubricating oil supplied around the bearings 16A and 16B and the crank pin 11a of the crankshaft 11 into the peripheral areas. The scattered lubricating oil can lubricate around the piston 19 and the piston pin 21 and peripheral components such as the valve mechanism including the intake-side cam 25, the exhaust-side cam 26, the intake-side push rod 27, the exhaust-side push rod 28, the rocker arm, and a similar component. The lubricating oil that thus has lubricated the respective portions requiring the lubrication drops to the oil reservoir 36 for recovery. Similar to the above-described operation, the lubrication cycle in the lubricating system is continued again. Thus, smooth and proper actuation of the engine 10 is secured and maintained.
With the present invention, the engine 10 includes the linearly formed communication portion 37 and extending portion 37A and linearly formed communication portion 38 and extending portion 38A in the lubricating system to lubricate the respective portions requiring the lubrication. These lubricating oil passages constitute the main lubricating oil passages 39 and 40. In this case, the extending portion 38A includes the relief valve 49 and the relief hole 50, thus disposing and configuring the relief device 48.
Accordingly, the main lubricating oil passages 39 and 40 are linearly formed including the extending portions 37A and 38A. This ensures simply and accurately forming these sites, substantially improving the workability. Disposing the relief device 48 at the extending portion 38A eliminates the need for independently disposing and configuring the relief device 48 separately. This reduces the number of man-hours for dedicated processes, thereby ensuring achieving a cost reduction.
The oil filter 45 is disposed on the cylinder head 14 side with respect to the engine case 12 and the side portion on the one side in the width direction of the cylinder block 13 (the cylinder body).
Thus disposing the oil filter 45 at the side portion of the cylinder block 13 ensures restraining the brattice of the engine 10 in the width direction (the right-left direction) and configuring the compact engine 10. Especially, with an engine for outboard motor mounted inside an extremely narrow and small engine housing covered with the exterior cover 110, the compact engine 10 effectively contributes to the compact outboard motor 100 itself, thereby bringing various advantages in terms of handling, performance, and a similar property.
The oil pump 32 is disposed in the lower engine case 12B corresponding to the lower end portion 24a of the camshaft 24, which is disposed biased to the cylinder head 14 side with respect to the crankshaft 11. The main lubricating oil passages 39 and 40 are disposed inclined in the cylinder head 14 direction so as to intersect with the cylinder axis line Z at the acute angle.
Thus disposing and configuring the plurality of functional components or members associated with one another efficiently and intensively allows effectively shortening lengths of the lubricating oil passage 46 and the lubricating oil passage 47, which couple the components or members. The reduction in the number of man-hours for the machining can achieve a cost reduction required for the processes and similar work.
The relief valve 49 is formed of the valve element that advances and retreats along the axis line of the main lubricating oil passage 40. The retainer 51 of the relief valve 49 obstructs the outer opening 40a, which is disposed at the extending portion 38A constituting the main lubricating oil passage 40, that opens to the outside of the lower engine case 12B.
Thus the retainer 51 of the relief valve 49 also serves as the plug obstructing the outer opening 40a of the main lubricating oil passage 40 reduces the number of components, ensuring achieving the cost reduction.
The relief hole 50 of the relief device 48 is drilled upward parallel to the bearings 16B and 31B of the respective crankshaft 11 and camshaft 24 on the main lubricating oil passage 40.
Since the relief hole 50 can be processed from the direction identical to the bearings 16B and 31B of the crankshaft 11 and the camshaft 24, this makes it possible to improve productivity.
The lower engine case 12B is molded with a mold with a plane perpendicular to the crankshaft 11 and the camshaft 24 as a split surface, thus allowing the relief hole 50 to be molded through casting. This also ensures improving the productivity.
Additionally, at the side portion on the other side opposite from the oil filter 45 in the width direction of the cylinder block 13, the intake device 23 to supply air for engine combustion is disposed across the cylinder axis line Z.
Thus, the dimension of the outboard motor 100 especially in the width direction can be formed compact, improving operability of the outboard motor 100. The oil filter 45, which becomes a high temperature due to heat from the lubricating oil, is separated from the intake device 23. This ensures maintaining an intake temperature suctioned by the intake device 23 low, contributing to an improvement in output of the engine 10.
Since the oil filter 45 is disposed at the position close to the oil pump 32, the pipe coupling both is simplified. The oil filter 45 is disposed at the position close to the extended line of the oil passage coupling the crankshaft 11 and the camshaft 24, that is, the main lubricating oil passage 40. This ensures simplifying the oil passage after the oil has passed through the oil filter 45.
While the present invention has been described using various embodiments above, the present invention is not limited only to these embodiments. Changes and similar modifications are possible within the scope of the present invention.
For example, the oil filter 45 and the intake device 23 may be disposed with a positional relationship of left-right reversal.
The embodiment of the present invention is described with the example of the outboard motor. However, the present invention is effectively applicable to the case of apparatus, device, and a similar member mounted with the crankshaft in the vertical direction.
With the present invention, especially a main lubricating oil passage is linearly formed including an extending portion, substantially improving workability. The number man-hours for dedicated processes reduces, ensuring achieving a cost reduction.
The oil filter is disposed at the side portion of the cylinder block. This restrains a brattice of the engine in a width direction, allowing configuring the compact engine.
Number | Date | Country | Kind |
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2015-175132 | Sep 2015 | JP | national |
Number | Name | Date | Kind |
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5947230 | Ohta | Sep 1999 | A |
6305999 | Toyama | Oct 2001 | B1 |
6536400 | Inumaru | Mar 2003 | B1 |
7308882 | Suzuki | Dec 2007 | B2 |
Number | Date | Country |
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2500975 | May 1996 | JP |
Number | Date | Country | |
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20170067378 A1 | Mar 2017 | US |