Camera modules designed to capture images of objects that emit near-infrared (near-IR) light are used in applications such as gesture detection, head and eye tracking, and motion detection. For example,
Effectiveness of gesture recognition system 110 depends on its ability to meet performance specifications at a temperature range characteristic of its application. For example, a typical temperature range for automotive applications is −40° C. to 125° C. Hence, the accuracy of gesture recognition depends in part on imaging lens 100's being athermalized such that it forms a clear image on image sensor 132 within the temperature range associated with its application. For example, lens 100 images light 192 propagating from a point 190P on hand 190 to a point 102. Light 192 is for example near-IR light. Point 102 is located a field height x1 from optical axis 100X and a focal shift Δz1 from pixel array 132. Focal shift Δz1=0 corresponds to when imaging lens 100 forms an in-focus image of point 190P on image sensor 132. The magnitude of focal shift Δz1 as a function of field height x1 and ambient temperature T is an athermalization metric for lens 100.
Embodiments of the present invention provide an athermal lens system. Embodiments of the athermal lens system herein may be suitable for the above-mentioned gesture recognition application, as well as any other application desirable to have an athermal lens system.
In one embodiment, a four-element athermal lens includes four coaxially aligned lenses including a (i) first lens and, in order of increasing distance therefrom and on a same side thereof, (ii) a second lens, a third lens, and a fourth lens. The first lens and the second lens are positive lenses. The third and fourth lenses are negative lenses. The first lens, second lens, third lens, and fourth lens have respective refractive indices n1, n2, n3, and n4. A difference between (i) the maximum of n1, n2, n3, and n4 and (ii) the minimum of n1, n2, n3, and n4 being less than 0.05 in a free-space wavelength range. Refractive indices n1, n2, n3, and n4 have respective temperature dependences
In an embodiment, each of
exceeds, in the free-space wavelength range, each of
by a factor between 2.05 and 2.85, inclusive. In an embodiment, the first lens, second lens, third lens, and the fourth lens have respective radii of curvature R1 R2, R3, and R4 that satisfy R1/R4>1.444 and R2/R3<1.654.
Four-element athermal lens 200 also includes an aperture stop 235 between lenses 230 and 240. Aperture stop 235 has a front surface 235F in a plane 235P. Aperture stop 235 is for example located between substrates 262 and 263. Lens 210 collects light into lens 200. Lenses 220 and 230 are positioned to guide rays collected by lens 210 through aperture stop 235. Aperture stop 235 is positioned between lenses 230 and 240 to optimize mirror symmetry of lens 200 about aperture stop 235, which results in reduced aberrations. Lens 240 directs light propagating therethrough to an image plane 278.
Four-element athermal lens 200 also may include a cover glass 265. When included in four-element athermal lens 200, cover glass 265 covers a pixel array of an image sensor (not shown) located at image plane 278. Cover glass 265 has a front surface 265F and a back surface 265B. The specific type of pixel array and image sensor may vary and is thus not discussed in detail herein.
Lenses 210, 220, 230, and 240 may have a common optical axis 271. Substrates 262 and 263 may be a single optical element. Without departing from the scope hereof, four-element athermal lens 200 may include an optical element between one or more of substrate 261 and lens 210, substrate 261 and lens 220, substrate 262 and lens 230, substrate 263 and lens 240.
Lenses 210, 220, 230, and 240 may be formed of a solder-reflow compatible material via a wafer-level optics replication process. A solder-reflow compatible material for example withstands surface-mount technology (SMT) reflow soldering processes occurring at temperatures exceeding 250° C. Lenses 210, 220, 230, and 240 may also be formed via injection molding or other methods known in the art. Alternatively, lenses 210, 220, 230, and 240 may be formed of glass via precision glass molding (also known as ultra-precision glass pressing) or other methods known in the art.
While each of lenses 210, 220, 230, and 240 is illustrated as a singlet lens in
Embodiments of four-element athermal lens 200 may satisfy at least one of the following limitations, which enable it to have an athermalization metric Δz1/ΔT<0.2 μm/° C. at temperatures between −40° C. and 125° C. and wavelengths λ0=850±20 nm. Herein, λ0=850±20 nm is referred to as the design wavelength range.
Curved surfaces 211, 222, 231, and 242 have respective radii of curvature R1, R2, R3, and R4. Radii R1 and R4 may satisfy R1/R4>1.444. Radii R2 and R3 satisfy R2/R3<1.654.
Four-element athermal lens 200 has an axial length D1+D2 on optical axis 271, where D1 and D2 are respective lengths of four-element athermal lens 200 before and after the aperture stop. Specifically, on optical axis 271, distance D1 is the distance between surface 211 and aperture-stop plane 235P, and distance D2 is the distance between aperture-stop plane 235P and surface 242. Distances D1 and D2 may satisfy a constraint D1/D2<1.58.
Lenses 210, 220, 230, and 240 are formed of materials having respective refractive indices (at free-space wavelength λ0) n1, n2, n3, n4 and respective Abbe numbers V1, V2, V3, V4. Wavelength λ0 is for example 850 nm. Herein, Abbe numbers are defined by
where refractive indices nF, nd, and nC are correspond to material refractive indices, at standard ambient temperature, at the blue (F), green (d), and red (C) Fraunhofer spectral lines respectively, where λF=486.1 nm, λd=587.6 nm, and λC=656.3 nm.
The refractive index of lenses 210, 220, 230, and 240 may be equal or approximately equal such that, within the design wavelength range, the difference between the maximum value nmax of n1-4 and the minimum value nmin of n1-4 is (nmax−nmin)<0.05. The Abbe number of lenses 210, 220, 230, and 240 may be equal or approximately equal such that the difference between the maximum value Vmax of V1-4 and the minimum value Vmax of V1-4 have a relative difference less than five percent.
Refractive indices n1, n2, n3, n4 have respective temperature dependences
in me design wavelength range. As quantities Δn and ΔT approach zero, temperature dependence
approaches a temperature derivative
Temperature dependences
may be equal, for example, when lenses 210 and 220 are formed of the same material. Alternatively, lenses 210 and 220 may be formed of the different materials such that
are approximately equal, for example, having a relative difference less than ten percent. Temperature dependences
may be equal, for example, when lenses 230 and 240 are formed of the same material. Alternatively lenses 230 and 240 may be formed of the different materials such that
are approximately equal, for example, having a relative difference less than ten percent. Temperature dependences
exceed temperature dependences
For example,
where C1 is between 2.05 and 2.85, inclusive.
Four-Element Athermal Lens, Example 1
Four-element athermal lens 300 in is an embodiment of four-element athermal lens 200. Athermal lens 300 includes substrates 261(1), 262(1), 263(1), an aperture stop 235(1), a first lens 210(1), a second lens 220(1), a third lens 230(1), and a fourth lens 240(1). Lenses 210(1), 220(1), 230(1), and 240(1) have respective planar surfaces 212(1), 221(1), 232(1), 241(1) and respective non-planar surfaces 211(1), 222(1), 231(1), and 242(1). Lenses 210(1), 220(1), 230(1), and 240(1) are coaxial with a common optical axis 271(1). Substrates 261(1)-263(1) have respective front surfaces 261(1)F-263(1)F.
Herein, a figure element denoted by a reference numeral suffixed by a parenthetical numeral indicates an example of the element indicated by the reference numeral. For example, lens 210(1) is an example of lens 210.
Column 426 indicates the minimum diameter of each surface sufficient for a ray incident on surface 211(1) that passes through aperture stop 235(1) to pass through that surface. Aperture stop 235(1) has a diameter ø1=0.71 mm.
It should be appreciated that imaging system 301 need not include cover glass 265, in which image plane 278(1) shifts toward four-element athermal lens 300.
Surfaces 211(1), 222(1), 231(1), and 242(1) are defined by surface sag zsag, shown in Eqn. 1.
In Eqn. 1, zsag is a function of radial coordinate r, where directions z and r are shown in a coordinate system 272,
Column 422 of table 400 lists rc values for surfaces 212(1), 222(1), 232(1), 241(1), and 252(1). Parameter k denotes the conic constant, shown in column 427. Columns 404, 406, 408, 410, 412, and 414 contain values of aspheric coefficients α4, α6, α8, α10, α12, and α14 respectively. The units of quantities in table 400 are consistent with zsag in Eqn. 1 being expressed in millimeters.
Column 424 lists values of material refractive index nd at free-space wavelength λ=850 nm, and column 425 lists the corresponding Abbe numbers Vd. The refractive index and Abbe number values corresponding to a surface characterize the material between the surface and the surface in the row beneath. For example, the refractive index and Abbe number between surface 211(1) and 261(1)F are 1.51 and 49.8, respectively, and the refractive index and Abbe number between surface 261(1)F and 221(1) are 1.51 and 62.6, respectively. Specifically, lenses 210(1), 220(1), 230(1), and 240(1) each have refractive index n=1.51 and Abbe number V=49.8. Non-dispersive materials have an undefined Abbe number, denoted by “--” in column 425.
Curved surfaces 211(1), 222(1), 231(1), and 242(1) have respective radii of curvature R1(1), R2(1), R3(1), and R4(1) shown in
A comparison of the peaks of MTF curves 518T, 528T, and 538T shows that, between −40° C. and 120° C., the tangential-plane focal length at FLD=0.8 shifts by Δz1 10 μm, or
Four-Element Athermal Lens, Example 2
Four-element athermal lens 1000 in is an embodiment of four-element athermal lens 200. Athermal lens 1000 includes substrates 261(2)-263(2), aperture stop 235(2) a first lens 210(2), a second lens 220(2), a third lens 230(2), and a fourth lens 240(2). Lenses 210(2), 220(2), 230(2), and 240(2) have respective planar surfaces 212(2), 221(2), 232(2), 241(2) and respective non-planar surfaces 211(2), 222(2), 231(2), and 242(2). Lenses 210(2), 220(2), 230(2), and 240(2) are coaxial with a common optical axis 271(2). Substrates 261(2)-263(2) have respective front surfaces 261(2)F-263(2)F.
Column 1126 indicates the minimum diameter of each surface sufficient for a ray incident on surface 211(2) that passes through aperture stop 235(2) to pass through that surface. Aperture stop 235(2) has a diameter ø2=0.78 mm.
It should be appreciated that imaging system 1001 need not include cover glass 265, in which image plane 278(2) shifts toward four-element athermal lens 1000.
Surfaces 211(2), 222(2), 231(2), and 242(2) are defined by surface sag zsag, shown in Eqn. 1. Column 1122 of table 1100 lists rc values for surfaces 212(2), 222(2), 232(2), 241(2), and 252(2). Parameter k denotes the conic constant, shown in column 1127. Columns 1104, 1106, 1108, 1110, 1112, and 1114 contain values of aspheric coefficients α4, α6, α8, α10, α12, and α14 respectively. The units of quantities in table 1100 are consistent with zsag in Eqn. 1 being expressed in millimeters.
Column 1124 lists values of material refractive index nd at free-space wavelength λ=850 nm, and column 1125 lists the corresponding Abbe numbers Vd. Specifically, lenses 210(2), 220(2), 230(2), and 240(2) each have refractive index n=1.52 and Abbe number V=49.8.
Curved surfaces 211(2), 222(2), 231(2), and 242(2) have respective radii of curvature R1(2), R2(2), R3(2), and R4 (2) shown in
A comparison of the peaks of MTF curves 1218T, 1228T, and 1238T shows that, between temperatures T1 and T3, the tangential-plane focal length at FLD=0.8 shifts by Δz1<30 μm, or
of refractive index 1901 is 2.3 times that of refractive index 1902. For example, at λ0=850 nm and between −40° C. and 125° C. (ΔT=165° C.), refractive index 1901 increases by Δn1=0.037 and refractive index 1901 increases by Δn2=0.016, such that
The value of
is the same
for different temperature changes, e.g., ΔT=60° C. between −40° C. and 20° C. and ΔT=65° C. between 20° C. and 125° C.
Features described above as well as those claimed below may be combined in various ways without departing from the scope hereof. The following examples illustrate some possible, non-limiting combinations:
(A1) A four-element athermal lens includes four coaxially aligned lenses including a (i) first lens and, in order of increasing distance therefrom and on a same side thereof, (ii) a second lens, a third lens, and a fourth lens. The first lens and the second lens are positive lenses. The third and fourth lenses are negative lenses. The first lens, second lens, third lens, and fourth lens having respective refractive indices n1, n2, n3, and n4, a difference between (i) the maximum of n1, n2, n3, and n4 and (ii) the minimum of n1, n2, n3, and n4 being less than 0.05 in a free-space wavelength range.
(A2) In the four-element athermal lens denoted by (A1), refractive indices n1, n2, n3, and n4 may have respective temperature dependences
each of
exceeding, in the free-space wavelength range, each of
by a factor between 2.05 and 2.85, inclusive.
(A3) In any four-element athermal lens denoted by one of (A1) and (A2), the free-space wavelength range may be from 830 nm to 870 nm.
(A4) In any four-element athermal lens denoted by one of (A1) through (A3), each refractive index n1, n2, n3, and n4 may satisfy n=1.51±0.05 at free-space wavelengths between 830 nm and 870 nm.
(A5) In any four-element athermal lens denoted by one of (A1) through (A4), in which the first lens, second lens, third lens, and fourth lens have respective Abbe numbers V1, V2, V3, and V4, a relative difference between (i) the maximum of V1, V2, V3, and V4 and (ii) the minimum of V1, V2, V3, and V4 may be less than five percent.
(A6) Any four-element athermal lens denoted by one of (A1) through (A5) may have at, at temperatures T between −40° C. and 125° C., a temperature-dependent focal length shift
within the free-space wavelength range.
(A7) Any four-element athermal lens denoted by one of (A1) through (A6) may further an optical axis and an aperture stop. The aperture stop is located (i) between the third lens and the fourth lens, (ii) in a plane intersecting the optical axis at a distance D1 from a concave surface of the first lens, and (iii) a distance D2 from a convex surface of the fourth lens. Distances D1 and D2 may satisfy
and the total axial length of the four-element athermal lens may be D1+D2.
(A8) In any four-element athermal lens denoted by one of (A1) through (A7), the first lens and the fourth lens may have respective radii of curvature R1 and R4 that satisfy R1/R4>1.444.
(A9) In any four-element athermal lens denoted by one of (A1) through (A8), the second lens and the third lens may have respective radii of curvature R2 and R3 that satisfy R2/R3<1.654.
(A10) Any four-element athermal lens denoted by one of (A1) through (A9) may further include a first biplanar substrate and a second biplanar substrate. The first biplanar substrate has a first side opposite a second side, a planar surface of the first lens being disposed on a first side, a planar surface of the second lens being disposed on a second side. The second biplanar substrate has a first side opposite a second side, a planar surface of the third lens being disposed on a first side, a planar surface of the fourth lens being disposed on a second side.
Changes may be made in the above methods and systems without departing from the scope hereof. It should thus be noted that the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall therebetween.
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20110007195 | Fukuda | Jan 2011 | A1 |
20120050879 | Kathman | Mar 2012 | A1 |
20130050839 | Oskotsky | Feb 2013 | A1 |
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Number | Date | Country | |
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20180081154 A1 | Mar 2018 | US |