Information
-
Patent Grant
-
6202613
-
Patent Number
6,202,613
-
Date Filed
Thursday, August 26, 199925 years ago
-
Date Issued
Tuesday, March 20, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Walberg; Teresa
- Patel; Vinod D
Agents
- Jacobson, Price, Holman & Stern, PLLC
-
CPC
-
US Classifications
Field of Search
US
- 123 9034
- 123 9033
- 123 196 R
- 123 196 M
- 123 196 P
- 123 196 W
-
International Classifications
-
Abstract
A four-stroke cycle internal combustion engine is adapted to deliver oil mist from an oil reservoir to a cam chamber together with blow-by gas. It has an oil reservoir, a cam chamber, an oil dipper formed on a connecting rod for agitating oil in the oil reservoir to generate oil mist, a carburetor, and an oil separator provided between the cam chamber and the carburetor and for separating oil contained in oil mist from blow-by gas. The oil separator has a vertically extending first passage which communicates with the cam chamber at an upper end and communicates with the oil reservoir at a lower end and a second passage which communicates with the lower end of the first passage at one end and communicates with a venturi of the carburetor at the other end.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a four-stroke cycle internal combustion engine preferably used for portable working machines such as a portable trimmer, though not restricted thereto, and in particular, to a four-stroke cycle internal combustion engine equipped with an oil separator for separating lubrication oil from blow-by gas.
DESCRIPTION OF THE PRIOR ART
From the viewpoint of solving a recent problem of air pollution problem caused by exhaust gas, there has been a demand for employing a four-stroke cycle internal combustion engine even for a portable trimmer to which a two-stroke cycle internal combustion engine has generally been employed. An example of this type of four-stroke cycle internal combustion engine is disclosed, for example, in Japanese Patent Laid-open Disclosure No. 8-260926 and such engine has an oil reservoir (oil pan) for accommodating oil for lubricating portions of the engine, which is provided below the crankcase. The oil in the oil reservoir is agitated by an oil dipper formed on a big end of a connecting rod to generate oil-mist. The oil-mist is pushed out of the oil reservoir to a cam chamber by positive pressure caused by downward movement of a piston and lubricates various components in the cam chamber. When the piston moves downwardly, blow-by gas generated in the crankcase is also delivered together with the oil-mist to the cam chamber and then, the blow-by gas is separated from oil before being emitted from a breather pipe to the outside or to an air cleaner.
The reason why the oil is separated in this manner is that firstly, the oil will be used up much earlier than a predetermined oil consumption period determined for each type of portable working machine and secondly, it will pollute the environment of the working place, if blow-by gas which is not completely separated from oil is emitted to the outside or to the air cleaner. Further when the blow-by gas containing oil is returned through the air cleaner to a combustion chamber, it will cause the combustion efficiency to go down and/or a filter element to be stained.
Therefore, the object of the present invention is to provide a four-stroke cycle internal combustion engine equipped with an oil separator for separating oil from blow-by gas which is highly reliable in an operation.
SUMMARY OF THE INVENTION
The above-mentioned object can be achieved by a four-stroke cycle internal combustion engine comprising: an oil reservoir; a cam chamber; an oil dipper formed on a connecting rod and for agitating oil in the oil reservoir to generate oil mist; a carburetor; and an oil separator being provided between the cam chamber and the carburetor and for separating oil contained in oil mist from blow-by gas; the oil separator having a first passage with an upper end and a lower end and a second passage with a first end and a second end, the first passage communicating with the cam chamber at the upper end and communicating with the oil reservoir at the lower end and the second passage communicating with the lower end of the first passage at the first end and communicating with a venturi of the carburetor at the second end; whereby the engine is adapted to deliver oil mist from the oil reservoir to the cam chamber together with blow-by gas.
The four-stroke cycle internal combustion engine of the present invention functions as follows.
When a piston of the four-stroke cycle internal combustion engine of the present invention moves upwardly and downwardly, the oil dipper formed on the connecting rod agitates lubrication oil accommodated in the oil reservoir. In this way, the oil mist is generated. When the piston moves upwardly, the blow-by gas is generated in the crankcase. Then, when the piston moves downwardly, the oil mist is delivered from the oil reservoir to the camshaft chamber together with the blow-by gas. This oil mist lubricates respective members in the cam chamber. Further, the mixture of excess oil mist and the blow-by gas flows downwardly through the first passage extending in a vertical direction toward the oil reservoir. During this process, the oil contained in the oil mist falls within the first passage by its own weight, adheres to and flows downwardly along the inner wall surface of the first passage, and is separated from the blow-by gas. The separated oil returns to the oil reservoir and is recycled. Further, the blow-by gas flows from the lower end of the first passage into the one end of the second passage, and is sucked from the other end into the venturi of the carburetor so as to be combusted again. The length of the first passage may be determined so that the oil contained in the oil mist can substantially be removed by falling by its own weight while the mixture passes through the first passage.
In a four-stroke cycle internal combustion engine of the present invention, the oil separator has a simple structure which enables to assure separation of the oil from the blow-by gas. Since the separated oil is returned to the oil reservoir, the oil can be recycled, preventing unnecessary consumption of oil. Further, since only blow-by gas is returned to a combustion chamber, it is possible to prevent reduction in the combustion efficiency.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an overall perspective view of a portable trimmer;
FIG. 2
is a cross-sectional view taken along a line II—II of
FIG. 3
, illustrating a four-stroke cycle internal combustion engine in accordance with an embodiment of the present invention;
FIG. 3
is a cross-sectional view taken along a line III—III of
FIG. 2
which is similar to
FIG. 2
;
FIG. 4
is a detailed view taken along a line IV—IV of
FIG. 3
, illustrating an oil separation chamber and an oil separator; and
FIG. 5
is an enlarged sectional view of
FIG. 4
, illustrating an oil collecting tank of an oil separator.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to the drawings attached herewith, embodiments of the present invention shall hereafter be described by explaining a portable trimmer as one example of portable working machines.
FIG. 1
is an overall perspective view of a portable trimmer.
As shown in
FIG. 1
, a portable trimmer includes a supporting tube
4
which has a power transmitting shaft
4
a
inserted therein, a four four-stroke cycle internal combustion engine
6
at its rear end, and a working section
8
at its front end. The working section
8
is equipped with a rotatable cutting blade
8
a
for cutting weeds in a direction indicated by an arrow. The rotational force from the four-stroke cycle internal combustion engine
6
is transmitted, via a centrifugal clutch or the like, to the power transmitting shaft
4
a
to rotate the cutting blade
8
a
. An operator holds a handle section
10
, provided at the middle portion of the supporting tube
4
, by both hands.
FIGS. 2 and 3
are cross-sectional views of a four-stroke cycle internal combustion engine of the present embodiment, showing the views taken along a line II—II of
FIG. 3 and a
line III—III of
FIG. 2
respectively.
The four-stroke cycle internal combustion engine
6
of the present embodiment shown in
FIGS. 2 and 3
, is of an air-cooled OHC type. As can be seen in
FIG. 2
, the rotation of a crankshaft
12
is transmitted to a camshaft
14
through a gear train
16
which includes a cam gear
18
attached to the camshaft
14
, a crank gear
20
attached to the crankshaft
12
, and two intermediate gears
22
,
24
which are interposed between the crank gear
20
and the cam gear
18
. The gear train
16
is disposed on the front side of a cylinder block
26
of the four-stroke cycle internal combustion engine
6
, that is, the side toward the cutting blade
8
a
. The gear train
16
is disposed vertically along the cylinder block
26
and is accommodated in a gear chamber
28
. The gear chamber
28
communicates with a cam chamber
32
to form a communicating space. The cam chamber
32
is defined by a liquid-tight detachable cover
31
. A valve drive mechanism
30
which is mounted on an upper part of the cylinder block
26
is accommodated therein. The camshaft
14
is rotated by the gear train
16
which is synchronous with the movement of the crankshaft
12
and makes a half turn for each turn of the crankshaft
12
, that is, for each up-and-down stroke of a piston
34
.
As best shown in
FIG. 3
, the four-stroke cycle internal combustion engine
6
, has an inner wall
40
surrounding a connecting rod
36
on both the left and right sides and the lower side thereof to form a crankcase
38
. An outer wall
42
surrounds the inner wall
40
with upper ends
42
a
thereof connected to the inner wall
40
so as to form an oil reserving area
44
below the crankcase
38
and oil recess areas
46
on both sides of the crankcase
38
. The oil reserving area
44
and the oil recess areas
46
together constitutes an oil reservoir
45
. Further, as shown in
FIG. 2
, the connecting rod
36
has an oil dipper
49
extending vertically downward at its big end. On the other hand, a slit
48
is formed in the inner wall
40
so that the oil in the oil reservoir
45
can be agitated by the oil dipper
49
which enters and exits the oil reservoir
45
as the piston
34
moves upwardly and downwardly. While the oil is being agitated, oil mist is introduced from the oil reserving areas
44
into a cylinder bore
47
through the slit
48
. The four-stroke cycle internal combustion engine
6
of the portable trimmer
2
according to the present embodiment is sometimes used in a tilted or upside-down position when an operator uses the cutting blade
8
a
to cut weeds located at a height more than the operator's waist or branches above the operator's head. In such a case, the oil stored in the oil reserving area
44
located below the crankcase
38
flows into the oil recess areas
46
,
46
located on both sides of the crankcase
38
to prevent too much oil from flowing directly into the crankcase
38
through the slit
48
.
As also can be seen in
FIGS. 2 and 3
, a horizontal inner wall channel
50
is formed horizontally along the lower surface of a bottom wall portion
40
a
of the inner wall
40
. An inlet port
50
a
thereof communicates with the oil reserving area
44
and the other end thereof communicates with the gear chamber
28
. Further, as previously described, the gear chamber
28
communicates with the cam chamber
32
, and further communicates with the crankcase
38
through a cylinder block vertical channel
52
formed in the cylinder block
26
so that it opens toward the cam chamber
32
at one end (not shown) and opens toward the crankcase
38
at an outlet port
52
b
at the other end. That is, a communicating passage for oil mist extends between the oil reserving area
44
and the cylinder bore
47
via the horizontal inner wall channel
50
, the gear chamber
28
, the cam chamber
32
, and the cylinder block vertical channel
52
.
Further, as shown in
FIG. 3
, a carburetor
56
having a venturi
54
is provided on the suction side of the cylinder block
26
, and on the outer side of the carburetor
56
an air cleaner
58
is provided.
FIG. 4
is a detailed view taken along a line IV—IV of
FIG. 3
, illustrating an oil separation chamber and an oil separator. Further,
FIG. 5
is an enlarged sectional view of
FIG. 4
, illustrating a peripheral portion of an oil collecting tank of the oil separator.
As can be seen in
FIGS. 2-4
, the oil separation chamber
60
communicating with the cam chamber
32
is located above the cam chamber
32
. Regarding the inner space of the oil separation chamber
60
, the rear portion thereof on the side far away from the cutting blade
8
a
, that is, the left portion
60
a
viewed in
FIGS. 2 and 4
, accommodates steel-wool, and the front portion thereof on the side near the cutting blade
8
a
, that is, the right portion
60
b
viewed in
FIGS. 2 and 4
, accommodates a metal porous body or metal honeycomb. A partition wall
62
between the cam chamber
32
and the oil separation chamber
60
has a mixture inlet port
64
which is opened vertically at the rear portion of the steel-wool
60
a
and therebelow so that the cam chamber
32
and the oil separation chamber
60
communicate with each other. Further, a small pipe
72
which is connected to the front portion of the metal porous body
60
b
and will later be detailed, is connected to an upper wall
66
of the oil separation chamber
60
. In this way, a channel is formed between the cam chamber
32
and the small pipe
72
via the steel-wool
60
a
and the metal porous body
60
b.
Further, an oil separator
70
for separating oil from blow-by gas is provided between the oil separation chamber
60
and the oil reservoir
45
. The oil separator
70
has the small pipe
72
generally formed in a substantially inverted letter “L”. The small pipe
72
has a rising portion
72
a
extending vertically upward whose lower end is connected to the upper wall
66
of the oil separation chamber
60
, a horizontal portion
72
b
connected to the rising portion
72
a
, and a vertical portion
72
c
, namely, a first pipe, extending straight in a vertical direction and which is connected to the horizontal portion
72
b
and whose lower end opens downward. The inner space of the vertical portion
72
c
forms a first passage
76
. The horizontal portion
72
b
is provided with a third check valve
74
for preventing the counter flow of the oil to the oil separation chamber
60
. While the mixture of excess oil mist and blow-by gas which has passed the cam chamber
32
passes through the vertical portion
72
c
, the oil falls by its own weight and also adheres to the inner wall of the vertical portion
72
c
, and whereby the oil is removed from the blow-by gas. Accordingly, the length of the vertical portion
72
c
or the first passage
76
is properly determined so that the oil can be sufficiently removed from the mixture while it passes therethrough.
Further the oil separator
70
has a large pipe
78
, namely a second pipe, extending straight in a vertical direction and surrounding a lower portion of the vertical portion
72
c
of the small pipe
72
. As shown in
FIG. 5
, the inner diameter D of the large pipe
78
is larger than the outer diameter d of the small pipe
72
. The small pipe
72
is located so as to be offset in such a manner to make contact with the inner wall surface of the large pipe
78
on the far side from the cutting blade
8
a
, that is, the rear side surface of the inner wall surface of the large pipe
78
. In this way, a second passage
80
is formed on the side near to the venturi
54
by the space between the outer surface of the small pipe
72
and the inner surface of the large pipe
78
. The lower end
72
d
of the small pipe
72
is at a position higher than the lower end
78
a
of the large pipe
78
, and thus the lower end
76
a
of the first passage
76
and the lower end
80
a
of the second passage
80
communicate with each other. The gap between the upper end
78
b
of the large pipe
78
and the outer surface of the small pipe
72
is sealed air tight. Further, as shown in
FIGS. 3 and 4
, the large pipe
78
is provided on an upper portion thereof with a port
78
c
which is open in a horizontal direction and right to the central axis of an inlet opening
54
a
of the venturi
54
of the carburetor
56
. The port
78
c
is located to be apart from the inlet opening
54
a
by a horizontal distance h.
Further, the oil separator
70
has an oil collecting tank
82
located below the large pipe
78
for temporally storing separated oil. The volume of the oil collecting tank
82
is large enough to store oil expected to be separated by the oil separator
70
during one trimming session, that is, from the start to the stop of the four-stroke cycle internal combustion engine
6
. As shown in
FIG. 4
, a bottom wall
82
a
of the oil collecting tank
82
is located at a position higher than the level
93
of the oil accommodated in the oil reservoir
45
.
The lower end
78
a
of the large pipe
78
is connected to the oil collecting tank
82
via a second check valve
84
for preventing the counter flow of the collected oil. As shown in detail in
FIG. 5
, the lower end
78
a
of the large pipe
78
is closed by a lower end wall
78
d
, and at the center thereof a large pipe under hole
78
e
extending vertically is formed. Further, the oil collecting tank
82
has at its upper wall a second recess portion
82
b
to fit the lower end
78
a
of the large pipe
78
so that a space is formed between the lower end wall
78
d
and second recess portion
82
b
. The second recess portion
82
b
has a vertically extending oil flow hole
82
d
in its bottom wall
82
c
. Four second protuberances
84
a
which are projecting in an upward direction are formed equally spaced around the oil flow hole
82
d
. A second poppet valve
84
b
is placed on the protuberances
84
a
. When the four-stroke cycle internal combustion engine
6
is used in a tilted or upside-down position, the second poppet valve
84
b
works in such a way that it moves upwardly, viewed in
FIG. 5
, closes the large pipe under hole
78
e
at the lower end
78
d
of the large pipe
78
, and prevents the counter flow of oil in the oil collecting tank
82
.
Further, the oil separator
70
has an oil return pipe
84
extending from the bottom wall
82
a
of the oil collecting tank
82
to the oil reservoir
45
, and the oil return pipe
84
and the bottom wall
82
a
of the oil collecting tank
82
are connected via a first check valve
86
similarly constituted as the second check valve
84
. In more detail, the bottom wall
82
a
of the oil collecting tank
82
has another oil flow hole
82
e
extending in a vertical direction. Further, a first recess portion
82
f
protrudes downwardly from the lower surface of the bottom wall
82
a
below the oil collecting tank
82
so as to surround the another oil flow hole
82
e
to form a space between the bottom wall
82
a
and itself. At the center of a bottom wall portion
82
g
of the first recess portion
82
f
, a circular hole
82
h
extending vertically is formed. On the upper surface of the bottom wall portion
82
g
, four first protuberances
86
a
are formed to be equally spaced around the circular hole
82
h
and to be protruding upwardly, and a first poppet valve
86
b
is placed upon the protuberances
86
a
. The first check valve
86
is provided to prevent the oil in the oil reservoir
45
from flowing back into the oil collecting tank
82
via the oil return pipe
84
when the four-stroke cycle internal combustion engine
6
is used in a tilted or upside-down position.
The numerals
91
,
92
in the drawings indicate an exhaust muffler and a fuel tank, respectively.
How the four-stroke cycle internal combustion engine
6
works will now be explained with an emphasis on the flow of oil mist and blow-by gas.
To start a trimming session, the four-stroke cycle internal combustion engine
6
is operated. As described above, the first check valve
86
is provided to prevent the oil in the oil reservoir
45
from flowing back via the oil return pipe
84
. That is, when the four-stroke cycle internal combustion engine
6
is used in a tilted or upside-down position, the first poppet valve
86
b
moves upwardly, as shown in
FIG. 4
, to prevent the counter flow of the oil in the oil reservoir
45
. In some cases, however, even when the four-stroke cycle internal combustion engine
6
is used in an upright position, the operation of the four-stroke cycle internal combustion engine
6
will bring about a temperature rise and then a pressure rise in the crankcase
38
, and the positive pressure transmitted through the oil return pipe
84
will push the first poppet valve
86
b
upwardly to close the circular hole
82
h
of the first check valve
86
. In this case, oil removed in the first passage
76
is kept stored in the oil collecting tank
82
while the four-stroke cycle internal combustion engine
6
is operating.
When the piston
34
moves upwardly and downwardly, the oil dipper
49
formed on the connecting rod
36
enters and exits the oil reservoir
45
through the slit
48
formed on the inner wall
40
and agitates oil in the oil reservoir
45
to generate oil mist. The oil mist in the oil reservoir
45
is delivered, through the horizontal inner wall channel
50
, the gear chamber
28
, and the cam chamber
32
, to the gear train
16
and the valve drive mechanism
30
by the pressure change in the crankcase
38
created by the up-and-down stroke of the piston
34
to lubricate them. Oil adhered to the gears
18
,
20
,
22
,
24
is also delivered to the cam chamber
32
by the rotation of the gears in the gear train
16
. When the piston
34
moves upwardly, blow-by gas is generated in the crankcase
38
. This blow-by gas is also delivered by the pressure change in the crankcase
38
created by the up-and-down stroke of the piston
34
through the slit
48
into the oil reservoir
45
and is further delivered as a mixture together with oil mist to the cam chamber
32
.
In the cam chamber
32
, the excess oil flows back from the cam chamber
32
through the cylinder block vertical channel
52
to the crankcase
38
and returns to the oil reservoir
45
through the slit
48
. On the other hand, in the cam chamber
32
, the gaseous oil mist and the blow-by gas flow into the oil separation chamber
60
through the mixture inlet port
64
, and further flow out toward the small pipe
72
through the steel-wool
60
a
and the metal porous body
60
b
. When oil passes through the steel-wool
60
a
and the metal porous body
60
b
, some oil adheres thereto to be removed. The removed oil flows downwardly by its own weight into the cam chamber
32
through the mixture inlet port
64
and further flows from the cam chamber
32
to the crankcase
38
through the cylinder block vertical channel
52
and returns to the oil reservoir
45
through the slit
48
.
The mixture of excess oil and blow-by gas flows into the small pipe
72
. When the mixture flows downwardly in the first passage
76
of the vertical portion
72
c
of the small pipe
72
, oil contained in the mixture falls downwardly by its own weight and oil adhered to the inner wall of the small pipe
72
flows downwardly therealong to be removed. The removed oil flows into the oil collecting tank
82
through the large pipe under hole
78
e
, a gap between the second poppet valve
84
b
of the second check valve
84
and the second protuberances
84
d
, and further the oil flow hole
82
d
. As described above, the second check valve
84
is closed while the four-stroke cycle internal combustion engine
6
is operating. Accordingly, the oil having entered the oil collecting tank
82
is kept stored therein while the four-stroke cycle internal combustion engine
6
is operating.
The blow-by gas whose oil has been removed while passing through the vertical portion
72
c
of the small pipe
72
, flows from the lower end
76
a
of the first passage
76
, through the lower end
80
a
of the second passage
80
, upwardly inside the second passage
80
formed between the outer surface of the small pipe
72
and the inner surface of the large pipe
78
, and runs from the port
78
c
through the air cleaner
58
into the venturi
54
, and returns to a combustion chamber
90
. This stream of blow-by gas is created due to suction through the port
78
c
by a negative pressure inside the venturi
54
.
In this case, when the suction by the negative pressure inside the venturi
54
is too large, oil mist is also sucked from the first passage
76
into the second passage
80
due to negative pressure before oil is removed. When it occurs, the blow-by gas which still contains oil is returned into the combustion chamber
90
through the port
78
c
and the venturi
54
. Therefore, according to the type of a four-stroke cycle internal combustion engine used as a portable working machine, the negative pressure at the port
78
c
created by the venturi
54
can be controlled in two ways described hereinbelow. The first method can be implemented by adjusting the length of the small pipe
72
to be inserted into the large pipe
78
. That is, the length L from the lower end
72
d
of the small pipe
72
to the port
78
c
formed on the large pipe
78
is adjusted (see FIG.
4
). When this length L is made longer, the negative pressure acting on the lower end
72
d
is reduced and thereby sufficient oil can be removed while oil mist is passing through the first passage
76
. On the other hand, when the negative pressure at the port
78
c
is too small, sufficient oil may be removed but the stream of blow-by gas in the second passage
80
becomes stagnant and the blow-by gas can not be smoothly returned to the combustion chamber
90
. Therefore, in this case, the length L is shortened so as to make the inserted length shorter and thereby the negative pressure acting on the lower end
72
d
is increased.
In the second method, the negative pressure acting on the port
78
c
can be controlled by adjusting the distance h between the port
78
c
and the inlet opening
54
a
of the venturi
54
. When the distance h is made shorter, the negative pressure is increased, and on the other hand, when the distance h is made longer, it is reduced. The reason why the port
78
c
is located in the vicinity of the inlet opening
54
a
of the venturi
54
is that the negative pressure on the side of the inlet opening
54
a
is not too large compared with that at a throat
54
b
of the venturi
54
and at the same time the acting negative pressure can easily be controlled by simply bringing close or keeping away the port
78
c
with respect to the inlet opening
54
a.
When, for example, an operator trims a branch of a tree over his head using the portable trimmer
2
, the four-stroke cycle internal combustion engine
6
is sometimes slanted to take a tilted or upside-down position. In this case, the second poppet valve
84
b
of the second check valve
84
moves upwardly, as shown in
FIG. 5
, by its own weight and thereby closes the large pipe under opening
78
e
. In this way, the counter flow of oil stored in the oil collecting tank
82
can be prevented. Also in case the first poppet valve
86
b
of the first check valve
86
is not moved, for some reason, by the pressure increase in the crankcase
38
and the oil flow hole
82
e
is closed, the first poppet valve
86
b
similarly moves upwardly by its own weight, as shown in
FIG. 4
, to close the oil flow hole
82
e
and the counter flow of oil from the oil reservoir
45
is prevented. Similarly, the counter flow of oil into the oil separation chamber
60
is prevented by the third check valve
74
provided in the small pipe
72
.
When the trimming session is over and the four-stroke cycle internal combustion engine
6
is stopped, the crankcase
38
is cooled and the internal pressure therein returns to the atmospheric pressure. Thus, the first poppet valve
86
b
falls down by its own weight and the oil flow hole
82
e
is opened. In this way, the oil stored in the oil collecting tank
82
while the four-stroke cycle internal combustion engine
6
has been operating, is returned by the pressure head difference from the oil flow hole
82
e
, through a gap between the first poppet valve
86
b
and the first protuberances
86
a
, and the oil return pipe
84
, to the oil reservoir
45
.
In the present embodiment, since the oil separator
70
has the first passage
76
formed by the vertical portion
72
c
of the small pipe
72
, a simple mechanism utilizing the fall of oil by its own weight allows oil to be certainly removed from blow-by gas.
Further, in the present embodiment, since the first check valve
86
, the second check valve
84
, and the third check valve
74
are provided, the counter flow of oil can be prevented even when the four-stroke cycle internal combustion engine
6
is used in a tilted position.
Further, in the present embodiment, since the oil collecting tank
82
is provided below the lower end
72
d
of the first passage
76
, even when the first check valve
86
is closed by the increase of internal pressure due to a temperature rise in the crankcase
38
, oil is stored in the oil collecting tank
82
while the four-stroke cycle internal combustion engine
6
is operating and the first passage
76
is not closed by the removed oil.
Further, in the present embodiment, since the other end
80
b
of the second passage
80
is open toward the vicinity of the inlet opening
54
a
of the venturi
54
, a proper negative pressure acts, compared with the case in which the other end
80
b
is opened toward the throat
54
b
of the venturi
54
, and blow-by gas containing oil can be prevented from being sucked into the second passage
80
. Further, the negative pressure can easily be controlled by simply changing the distance h between the port
78
c
and the inlet opening
54
a
of the venturi
54
.
Further, in the present embodiment, since the first passage
76
and the second passage
80
are formed by inserting the small pipe
72
into the large pipe
78
, the negative pressure can be controlled by changing the length of the small pipe
72
to be inserted into the large pipe
78
, in response to the type of four-stroke cycle internal combustion engine, without the necessity of changing the structure of the oil separator
70
.
Further, in the present embodiment, since the oil separation chamber
60
is provided, oil can certainly be separated from blow-by gas. Since the oil separation chamber
60
removes beforehand some oil upstream of the oil separator
70
, sufficient oil can be removed even when the first passage
76
is made relatively shorter, and it is possible to design the oil separator
70
to be provided within a restricted space inside the housing of the four-stroke cycle internal combustion engine
6
.
The present invention has thus been shown and described with reference to specific embodiments. However, it should be noted that the present invention is in no way limited to the details of the described arrangements but changes and modifications may be made without departing from the scope of the appended claims.
For example, since the four-stroke cycle internal combustion engine
6
for the portable trimmer
2
in the embodiments described above is used in a tilted or upside-down position, the first check valve
86
, the second check valve
84
, and the third check valve
74
are provided for preventing the counter flow of oil, but these check valves need not necessarily be provided when the four-stroke cycle internal combustion engine
6
is used in a substantially fixed position.
Further, similarly, when the four-stroke cycle internal combustion engine
6
is used only in an upright position, the first check valve
86
need not necessarily be provided, and in this case, the oil collecting tank
82
also need not necessarily be provided. That is, since the space between the first passage
76
and the oil return pipe
84
is not closed by the increase of internal pressure in the crankcase
38
, oil removed in the first passage
76
may directly be returned to the oil reservoir
45
through the oil return pipe
84
.
Further, the oil separator
70
is convenient for adjusting the distance L since it is formed by a double pipe comprising the small pipe
72
and the large pipe
78
. This separator, however, need not necessarily be a double pipe, and therefore, for example, the inner space of one pipe may be partitioned along its longitudinal direction by a partition wall to form the first passage
76
and the second passage
80
. Further, another example may be possible in which the oil separator
70
has the first pipe
72
c
forming the first passage
76
and the second pipe
78
forming the first passage
80
which are arranged in parallel, respective lower ends of the first pipe
72
c
and the second pipe
78
are separately connected to the oil collecting tank
82
, and the first passage
76
and the second passage
80
are connected to communicate with each other through the inner space of the oil collecting tank
82
.
Further, in the present embodiment, though the first passage
76
extends vertically, it may extend obliquely and is not restricted to “vertically” so long as it extends in a sense having an up-and-down direction, that is, one end higher or lower than the other end.
Further, in the present embodiment, though the second passage
80
also extends vertically, it may extend obliquely or horizontally and is not restricted to “vertically”.
Further, in the present embodiment, though the port
78
c
is located in the vicinity of the inlet opening
54
a
of the venturi
54
, the port
78
c
and the throat
54
b
of the venturi
54
may be connected to each other via a pipe and the like, when a higher negative pressure is necessary at the second passage
80
.
Further, as seen in the present embodiment described above, to remove oil more certainly, the oil separation chamber
60
is preferably located upstream of the oil separator
70
, but the oil separation chamber need not necessarily be provided.
Claims
- 1. A four-stroke cycle internal combustion engine comprising:an oil reservoir; a cam chamber; an oil dipper formed on a connecting rod and for agitating oil in said oil reservoir to generate oil mist; a carburetor; and an oil separator being provided between said cam chamber and said carburetor and for separating oil contained in oil mist from blow-by gas; said oil separator having a first passage with an upper end and a lower end and a second passage with a first end and a second end, said first passage communicating with said cam chamber at said upper end and communicating with said oil reservoir at said lower end and said second passage communicating with said lower end of said first passage at said first end and communicating with a venturi of said carburetor at said second end; whereby said engine is adapted to deliver oil mist from said oil reservoir to said cam chamber together with blow-by gas.
- 2. A four-stroke cycle internal combustion engine in accordance with claim 1, further comprising:an oil collecting tank for collecting oil, said oil collecting tank being provided between said lower end of said first passage and said oil reservoir; and a first check valve for preventing the counter flow of oil from said oil reservoir, said first check valve being provided between said oil collecting tank and said oil reservoir.
- 3. A four-stroke cycle internal combustion engine in accordance with claim 2, further comprising a second check valve for preventing the counter flow of oil collected in said oil collecting tank, said second check valve being provided between said lower end of said first passage and said oil collecting tank.
- 4. A four-stroke cycle internal combustion engine in accordance with claim 3, in which:said second end of said second passage is open toward the vicinity of an inlet opening of said venturi.
- 5. A four-stroke cycle internal combustion engine in accordance with claim 4, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
- 6. A four-stroke cycle internal combustion engine in accordance with claim 3, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
- 7. A four-stroke cycle internal combustion engine in accordance with claim 2, in which:said second end of said second passage is open toward the vicinity of an inlet opening of said venturi.
- 8. A four-stroke cycle internal combustion engine in accordance with claim 7, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
- 9. A four-stroke cycle internal combustion engine in accordance with claim 2, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
- 10. A four-stroke cycle internal combustion engine in accordance with claim 1, in which:said second end of said second passage is open toward the vicinity of an inlet opening of said venturi.
- 11. A four-stroke cycle internal combustion engine in accordance with claim 10, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-247447 |
Sep 1998 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
5687686 |
Takahashi |
Nov 1997 |
|
6039020 |
Kawamoto et al. |
Mar 2000 |
|