Four-stroke cycle internal combustion engine

Information

  • Patent Grant
  • 6202613
  • Patent Number
    6,202,613
  • Date Filed
    Thursday, August 26, 1999
    25 years ago
  • Date Issued
    Tuesday, March 20, 2001
    23 years ago
Abstract
A four-stroke cycle internal combustion engine is adapted to deliver oil mist from an oil reservoir to a cam chamber together with blow-by gas. It has an oil reservoir, a cam chamber, an oil dipper formed on a connecting rod for agitating oil in the oil reservoir to generate oil mist, a carburetor, and an oil separator provided between the cam chamber and the carburetor and for separating oil contained in oil mist from blow-by gas. The oil separator has a vertically extending first passage which communicates with the cam chamber at an upper end and communicates with the oil reservoir at a lower end and a second passage which communicates with the lower end of the first passage at one end and communicates with a venturi of the carburetor at the other end.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a four-stroke cycle internal combustion engine preferably used for portable working machines such as a portable trimmer, though not restricted thereto, and in particular, to a four-stroke cycle internal combustion engine equipped with an oil separator for separating lubrication oil from blow-by gas.




DESCRIPTION OF THE PRIOR ART




From the viewpoint of solving a recent problem of air pollution problem caused by exhaust gas, there has been a demand for employing a four-stroke cycle internal combustion engine even for a portable trimmer to which a two-stroke cycle internal combustion engine has generally been employed. An example of this type of four-stroke cycle internal combustion engine is disclosed, for example, in Japanese Patent Laid-open Disclosure No. 8-260926 and such engine has an oil reservoir (oil pan) for accommodating oil for lubricating portions of the engine, which is provided below the crankcase. The oil in the oil reservoir is agitated by an oil dipper formed on a big end of a connecting rod to generate oil-mist. The oil-mist is pushed out of the oil reservoir to a cam chamber by positive pressure caused by downward movement of a piston and lubricates various components in the cam chamber. When the piston moves downwardly, blow-by gas generated in the crankcase is also delivered together with the oil-mist to the cam chamber and then, the blow-by gas is separated from oil before being emitted from a breather pipe to the outside or to an air cleaner.




The reason why the oil is separated in this manner is that firstly, the oil will be used up much earlier than a predetermined oil consumption period determined for each type of portable working machine and secondly, it will pollute the environment of the working place, if blow-by gas which is not completely separated from oil is emitted to the outside or to the air cleaner. Further when the blow-by gas containing oil is returned through the air cleaner to a combustion chamber, it will cause the combustion efficiency to go down and/or a filter element to be stained.




Therefore, the object of the present invention is to provide a four-stroke cycle internal combustion engine equipped with an oil separator for separating oil from blow-by gas which is highly reliable in an operation.




SUMMARY OF THE INVENTION




The above-mentioned object can be achieved by a four-stroke cycle internal combustion engine comprising: an oil reservoir; a cam chamber; an oil dipper formed on a connecting rod and for agitating oil in the oil reservoir to generate oil mist; a carburetor; and an oil separator being provided between the cam chamber and the carburetor and for separating oil contained in oil mist from blow-by gas; the oil separator having a first passage with an upper end and a lower end and a second passage with a first end and a second end, the first passage communicating with the cam chamber at the upper end and communicating with the oil reservoir at the lower end and the second passage communicating with the lower end of the first passage at the first end and communicating with a venturi of the carburetor at the second end; whereby the engine is adapted to deliver oil mist from the oil reservoir to the cam chamber together with blow-by gas.




The four-stroke cycle internal combustion engine of the present invention functions as follows.




When a piston of the four-stroke cycle internal combustion engine of the present invention moves upwardly and downwardly, the oil dipper formed on the connecting rod agitates lubrication oil accommodated in the oil reservoir. In this way, the oil mist is generated. When the piston moves upwardly, the blow-by gas is generated in the crankcase. Then, when the piston moves downwardly, the oil mist is delivered from the oil reservoir to the camshaft chamber together with the blow-by gas. This oil mist lubricates respective members in the cam chamber. Further, the mixture of excess oil mist and the blow-by gas flows downwardly through the first passage extending in a vertical direction toward the oil reservoir. During this process, the oil contained in the oil mist falls within the first passage by its own weight, adheres to and flows downwardly along the inner wall surface of the first passage, and is separated from the blow-by gas. The separated oil returns to the oil reservoir and is recycled. Further, the blow-by gas flows from the lower end of the first passage into the one end of the second passage, and is sucked from the other end into the venturi of the carburetor so as to be combusted again. The length of the first passage may be determined so that the oil contained in the oil mist can substantially be removed by falling by its own weight while the mixture passes through the first passage.




In a four-stroke cycle internal combustion engine of the present invention, the oil separator has a simple structure which enables to assure separation of the oil from the blow-by gas. Since the separated oil is returned to the oil reservoir, the oil can be recycled, preventing unnecessary consumption of oil. Further, since only blow-by gas is returned to a combustion chamber, it is possible to prevent reduction in the combustion efficiency.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an overall perspective view of a portable trimmer;





FIG. 2

is a cross-sectional view taken along a line II—II of

FIG. 3

, illustrating a four-stroke cycle internal combustion engine in accordance with an embodiment of the present invention;





FIG. 3

is a cross-sectional view taken along a line III—III of

FIG. 2

which is similar to

FIG. 2

;





FIG. 4

is a detailed view taken along a line IV—IV of

FIG. 3

, illustrating an oil separation chamber and an oil separator; and





FIG. 5

is an enlarged sectional view of

FIG. 4

, illustrating an oil collecting tank of an oil separator.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to the drawings attached herewith, embodiments of the present invention shall hereafter be described by explaining a portable trimmer as one example of portable working machines.





FIG. 1

is an overall perspective view of a portable trimmer.




As shown in

FIG. 1

, a portable trimmer includes a supporting tube


4


which has a power transmitting shaft


4




a


inserted therein, a four four-stroke cycle internal combustion engine


6


at its rear end, and a working section


8


at its front end. The working section


8


is equipped with a rotatable cutting blade


8




a


for cutting weeds in a direction indicated by an arrow. The rotational force from the four-stroke cycle internal combustion engine


6


is transmitted, via a centrifugal clutch or the like, to the power transmitting shaft


4




a


to rotate the cutting blade


8




a


. An operator holds a handle section


10


, provided at the middle portion of the supporting tube


4


, by both hands.





FIGS. 2 and 3

are cross-sectional views of a four-stroke cycle internal combustion engine of the present embodiment, showing the views taken along a line II—II of

FIG. 3 and a

line III—III of

FIG. 2

respectively.




The four-stroke cycle internal combustion engine


6


of the present embodiment shown in

FIGS. 2 and 3

, is of an air-cooled OHC type. As can be seen in

FIG. 2

, the rotation of a crankshaft


12


is transmitted to a camshaft


14


through a gear train


16


which includes a cam gear


18


attached to the camshaft


14


, a crank gear


20


attached to the crankshaft


12


, and two intermediate gears


22


,


24


which are interposed between the crank gear


20


and the cam gear


18


. The gear train


16


is disposed on the front side of a cylinder block


26


of the four-stroke cycle internal combustion engine


6


, that is, the side toward the cutting blade


8




a


. The gear train


16


is disposed vertically along the cylinder block


26


and is accommodated in a gear chamber


28


. The gear chamber


28


communicates with a cam chamber


32


to form a communicating space. The cam chamber


32


is defined by a liquid-tight detachable cover


31


. A valve drive mechanism


30


which is mounted on an upper part of the cylinder block


26


is accommodated therein. The camshaft


14


is rotated by the gear train


16


which is synchronous with the movement of the crankshaft


12


and makes a half turn for each turn of the crankshaft


12


, that is, for each up-and-down stroke of a piston


34


.




As best shown in

FIG. 3

, the four-stroke cycle internal combustion engine


6


, has an inner wall


40


surrounding a connecting rod


36


on both the left and right sides and the lower side thereof to form a crankcase


38


. An outer wall


42


surrounds the inner wall


40


with upper ends


42




a


thereof connected to the inner wall


40


so as to form an oil reserving area


44


below the crankcase


38


and oil recess areas


46


on both sides of the crankcase


38


. The oil reserving area


44


and the oil recess areas


46


together constitutes an oil reservoir


45


. Further, as shown in

FIG. 2

, the connecting rod


36


has an oil dipper


49


extending vertically downward at its big end. On the other hand, a slit


48


is formed in the inner wall


40


so that the oil in the oil reservoir


45


can be agitated by the oil dipper


49


which enters and exits the oil reservoir


45


as the piston


34


moves upwardly and downwardly. While the oil is being agitated, oil mist is introduced from the oil reserving areas


44


into a cylinder bore


47


through the slit


48


. The four-stroke cycle internal combustion engine


6


of the portable trimmer


2


according to the present embodiment is sometimes used in a tilted or upside-down position when an operator uses the cutting blade


8




a


to cut weeds located at a height more than the operator's waist or branches above the operator's head. In such a case, the oil stored in the oil reserving area


44


located below the crankcase


38


flows into the oil recess areas


46


,


46


located on both sides of the crankcase


38


to prevent too much oil from flowing directly into the crankcase


38


through the slit


48


.




As also can be seen in

FIGS. 2 and 3

, a horizontal inner wall channel


50


is formed horizontally along the lower surface of a bottom wall portion


40




a


of the inner wall


40


. An inlet port


50




a


thereof communicates with the oil reserving area


44


and the other end thereof communicates with the gear chamber


28


. Further, as previously described, the gear chamber


28


communicates with the cam chamber


32


, and further communicates with the crankcase


38


through a cylinder block vertical channel


52


formed in the cylinder block


26


so that it opens toward the cam chamber


32


at one end (not shown) and opens toward the crankcase


38


at an outlet port


52




b


at the other end. That is, a communicating passage for oil mist extends between the oil reserving area


44


and the cylinder bore


47


via the horizontal inner wall channel


50


, the gear chamber


28


, the cam chamber


32


, and the cylinder block vertical channel


52


.




Further, as shown in

FIG. 3

, a carburetor


56


having a venturi


54


is provided on the suction side of the cylinder block


26


, and on the outer side of the carburetor


56


an air cleaner


58


is provided.





FIG. 4

is a detailed view taken along a line IV—IV of

FIG. 3

, illustrating an oil separation chamber and an oil separator. Further,

FIG. 5

is an enlarged sectional view of

FIG. 4

, illustrating a peripheral portion of an oil collecting tank of the oil separator.




As can be seen in

FIGS. 2-4

, the oil separation chamber


60


communicating with the cam chamber


32


is located above the cam chamber


32


. Regarding the inner space of the oil separation chamber


60


, the rear portion thereof on the side far away from the cutting blade


8




a


, that is, the left portion


60




a


viewed in

FIGS. 2 and 4

, accommodates steel-wool, and the front portion thereof on the side near the cutting blade


8




a


, that is, the right portion


60




b


viewed in

FIGS. 2 and 4

, accommodates a metal porous body or metal honeycomb. A partition wall


62


between the cam chamber


32


and the oil separation chamber


60


has a mixture inlet port


64


which is opened vertically at the rear portion of the steel-wool


60




a


and therebelow so that the cam chamber


32


and the oil separation chamber


60


communicate with each other. Further, a small pipe


72


which is connected to the front portion of the metal porous body


60




b


and will later be detailed, is connected to an upper wall


66


of the oil separation chamber


60


. In this way, a channel is formed between the cam chamber


32


and the small pipe


72


via the steel-wool


60




a


and the metal porous body


60




b.






Further, an oil separator


70


for separating oil from blow-by gas is provided between the oil separation chamber


60


and the oil reservoir


45


. The oil separator


70


has the small pipe


72


generally formed in a substantially inverted letter “L”. The small pipe


72


has a rising portion


72




a


extending vertically upward whose lower end is connected to the upper wall


66


of the oil separation chamber


60


, a horizontal portion


72




b


connected to the rising portion


72




a


, and a vertical portion


72




c


, namely, a first pipe, extending straight in a vertical direction and which is connected to the horizontal portion


72




b


and whose lower end opens downward. The inner space of the vertical portion


72




c


forms a first passage


76


. The horizontal portion


72




b


is provided with a third check valve


74


for preventing the counter flow of the oil to the oil separation chamber


60


. While the mixture of excess oil mist and blow-by gas which has passed the cam chamber


32


passes through the vertical portion


72




c


, the oil falls by its own weight and also adheres to the inner wall of the vertical portion


72




c


, and whereby the oil is removed from the blow-by gas. Accordingly, the length of the vertical portion


72




c


or the first passage


76


is properly determined so that the oil can be sufficiently removed from the mixture while it passes therethrough.




Further the oil separator


70


has a large pipe


78


, namely a second pipe, extending straight in a vertical direction and surrounding a lower portion of the vertical portion


72




c


of the small pipe


72


. As shown in

FIG. 5

, the inner diameter D of the large pipe


78


is larger than the outer diameter d of the small pipe


72


. The small pipe


72


is located so as to be offset in such a manner to make contact with the inner wall surface of the large pipe


78


on the far side from the cutting blade


8




a


, that is, the rear side surface of the inner wall surface of the large pipe


78


. In this way, a second passage


80


is formed on the side near to the venturi


54


by the space between the outer surface of the small pipe


72


and the inner surface of the large pipe


78


. The lower end


72




d


of the small pipe


72


is at a position higher than the lower end


78




a


of the large pipe


78


, and thus the lower end


76




a


of the first passage


76


and the lower end


80




a


of the second passage


80


communicate with each other. The gap between the upper end


78




b


of the large pipe


78


and the outer surface of the small pipe


72


is sealed air tight. Further, as shown in

FIGS. 3 and 4

, the large pipe


78


is provided on an upper portion thereof with a port


78




c


which is open in a horizontal direction and right to the central axis of an inlet opening


54




a


of the venturi


54


of the carburetor


56


. The port


78




c


is located to be apart from the inlet opening


54




a


by a horizontal distance h.




Further, the oil separator


70


has an oil collecting tank


82


located below the large pipe


78


for temporally storing separated oil. The volume of the oil collecting tank


82


is large enough to store oil expected to be separated by the oil separator


70


during one trimming session, that is, from the start to the stop of the four-stroke cycle internal combustion engine


6


. As shown in

FIG. 4

, a bottom wall


82




a


of the oil collecting tank


82


is located at a position higher than the level


93


of the oil accommodated in the oil reservoir


45


.




The lower end


78




a


of the large pipe


78


is connected to the oil collecting tank


82


via a second check valve


84


for preventing the counter flow of the collected oil. As shown in detail in

FIG. 5

, the lower end


78




a


of the large pipe


78


is closed by a lower end wall


78




d


, and at the center thereof a large pipe under hole


78




e


extending vertically is formed. Further, the oil collecting tank


82


has at its upper wall a second recess portion


82




b


to fit the lower end


78




a


of the large pipe


78


so that a space is formed between the lower end wall


78




d


and second recess portion


82




b


. The second recess portion


82




b


has a vertically extending oil flow hole


82




d


in its bottom wall


82




c


. Four second protuberances


84




a


which are projecting in an upward direction are formed equally spaced around the oil flow hole


82




d


. A second poppet valve


84




b


is placed on the protuberances


84




a


. When the four-stroke cycle internal combustion engine


6


is used in a tilted or upside-down position, the second poppet valve


84




b


works in such a way that it moves upwardly, viewed in

FIG. 5

, closes the large pipe under hole


78




e


at the lower end


78




d


of the large pipe


78


, and prevents the counter flow of oil in the oil collecting tank


82


.




Further, the oil separator


70


has an oil return pipe


84


extending from the bottom wall


82




a


of the oil collecting tank


82


to the oil reservoir


45


, and the oil return pipe


84


and the bottom wall


82




a


of the oil collecting tank


82


are connected via a first check valve


86


similarly constituted as the second check valve


84


. In more detail, the bottom wall


82




a


of the oil collecting tank


82


has another oil flow hole


82




e


extending in a vertical direction. Further, a first recess portion


82




f


protrudes downwardly from the lower surface of the bottom wall


82




a


below the oil collecting tank


82


so as to surround the another oil flow hole


82




e


to form a space between the bottom wall


82




a


and itself. At the center of a bottom wall portion


82




g


of the first recess portion


82




f


, a circular hole


82




h


extending vertically is formed. On the upper surface of the bottom wall portion


82




g


, four first protuberances


86




a


are formed to be equally spaced around the circular hole


82




h


and to be protruding upwardly, and a first poppet valve


86




b


is placed upon the protuberances


86




a


. The first check valve


86


is provided to prevent the oil in the oil reservoir


45


from flowing back into the oil collecting tank


82


via the oil return pipe


84


when the four-stroke cycle internal combustion engine


6


is used in a tilted or upside-down position.




The numerals


91


,


92


in the drawings indicate an exhaust muffler and a fuel tank, respectively.




How the four-stroke cycle internal combustion engine


6


works will now be explained with an emphasis on the flow of oil mist and blow-by gas.




To start a trimming session, the four-stroke cycle internal combustion engine


6


is operated. As described above, the first check valve


86


is provided to prevent the oil in the oil reservoir


45


from flowing back via the oil return pipe


84


. That is, when the four-stroke cycle internal combustion engine


6


is used in a tilted or upside-down position, the first poppet valve


86




b


moves upwardly, as shown in

FIG. 4

, to prevent the counter flow of the oil in the oil reservoir


45


. In some cases, however, even when the four-stroke cycle internal combustion engine


6


is used in an upright position, the operation of the four-stroke cycle internal combustion engine


6


will bring about a temperature rise and then a pressure rise in the crankcase


38


, and the positive pressure transmitted through the oil return pipe


84


will push the first poppet valve


86




b


upwardly to close the circular hole


82




h


of the first check valve


86


. In this case, oil removed in the first passage


76


is kept stored in the oil collecting tank


82


while the four-stroke cycle internal combustion engine


6


is operating.




When the piston


34


moves upwardly and downwardly, the oil dipper


49


formed on the connecting rod


36


enters and exits the oil reservoir


45


through the slit


48


formed on the inner wall


40


and agitates oil in the oil reservoir


45


to generate oil mist. The oil mist in the oil reservoir


45


is delivered, through the horizontal inner wall channel


50


, the gear chamber


28


, and the cam chamber


32


, to the gear train


16


and the valve drive mechanism


30


by the pressure change in the crankcase


38


created by the up-and-down stroke of the piston


34


to lubricate them. Oil adhered to the gears


18


,


20


,


22


,


24


is also delivered to the cam chamber


32


by the rotation of the gears in the gear train


16


. When the piston


34


moves upwardly, blow-by gas is generated in the crankcase


38


. This blow-by gas is also delivered by the pressure change in the crankcase


38


created by the up-and-down stroke of the piston


34


through the slit


48


into the oil reservoir


45


and is further delivered as a mixture together with oil mist to the cam chamber


32


.




In the cam chamber


32


, the excess oil flows back from the cam chamber


32


through the cylinder block vertical channel


52


to the crankcase


38


and returns to the oil reservoir


45


through the slit


48


. On the other hand, in the cam chamber


32


, the gaseous oil mist and the blow-by gas flow into the oil separation chamber


60


through the mixture inlet port


64


, and further flow out toward the small pipe


72


through the steel-wool


60




a


and the metal porous body


60




b


. When oil passes through the steel-wool


60




a


and the metal porous body


60




b


, some oil adheres thereto to be removed. The removed oil flows downwardly by its own weight into the cam chamber


32


through the mixture inlet port


64


and further flows from the cam chamber


32


to the crankcase


38


through the cylinder block vertical channel


52


and returns to the oil reservoir


45


through the slit


48


.




The mixture of excess oil and blow-by gas flows into the small pipe


72


. When the mixture flows downwardly in the first passage


76


of the vertical portion


72




c


of the small pipe


72


, oil contained in the mixture falls downwardly by its own weight and oil adhered to the inner wall of the small pipe


72


flows downwardly therealong to be removed. The removed oil flows into the oil collecting tank


82


through the large pipe under hole


78




e


, a gap between the second poppet valve


84




b


of the second check valve


84


and the second protuberances


84




d


, and further the oil flow hole


82




d


. As described above, the second check valve


84


is closed while the four-stroke cycle internal combustion engine


6


is operating. Accordingly, the oil having entered the oil collecting tank


82


is kept stored therein while the four-stroke cycle internal combustion engine


6


is operating.




The blow-by gas whose oil has been removed while passing through the vertical portion


72




c


of the small pipe


72


, flows from the lower end


76




a


of the first passage


76


, through the lower end


80




a


of the second passage


80


, upwardly inside the second passage


80


formed between the outer surface of the small pipe


72


and the inner surface of the large pipe


78


, and runs from the port


78




c


through the air cleaner


58


into the venturi


54


, and returns to a combustion chamber


90


. This stream of blow-by gas is created due to suction through the port


78




c


by a negative pressure inside the venturi


54


.




In this case, when the suction by the negative pressure inside the venturi


54


is too large, oil mist is also sucked from the first passage


76


into the second passage


80


due to negative pressure before oil is removed. When it occurs, the blow-by gas which still contains oil is returned into the combustion chamber


90


through the port


78




c


and the venturi


54


. Therefore, according to the type of a four-stroke cycle internal combustion engine used as a portable working machine, the negative pressure at the port


78




c


created by the venturi


54


can be controlled in two ways described hereinbelow. The first method can be implemented by adjusting the length of the small pipe


72


to be inserted into the large pipe


78


. That is, the length L from the lower end


72




d


of the small pipe


72


to the port


78




c


formed on the large pipe


78


is adjusted (see FIG.


4


). When this length L is made longer, the negative pressure acting on the lower end


72




d


is reduced and thereby sufficient oil can be removed while oil mist is passing through the first passage


76


. On the other hand, when the negative pressure at the port


78




c


is too small, sufficient oil may be removed but the stream of blow-by gas in the second passage


80


becomes stagnant and the blow-by gas can not be smoothly returned to the combustion chamber


90


. Therefore, in this case, the length L is shortened so as to make the inserted length shorter and thereby the negative pressure acting on the lower end


72




d


is increased.




In the second method, the negative pressure acting on the port


78




c


can be controlled by adjusting the distance h between the port


78




c


and the inlet opening


54




a


of the venturi


54


. When the distance h is made shorter, the negative pressure is increased, and on the other hand, when the distance h is made longer, it is reduced. The reason why the port


78




c


is located in the vicinity of the inlet opening


54




a


of the venturi


54


is that the negative pressure on the side of the inlet opening


54




a


is not too large compared with that at a throat


54




b


of the venturi


54


and at the same time the acting negative pressure can easily be controlled by simply bringing close or keeping away the port


78




c


with respect to the inlet opening


54




a.






When, for example, an operator trims a branch of a tree over his head using the portable trimmer


2


, the four-stroke cycle internal combustion engine


6


is sometimes slanted to take a tilted or upside-down position. In this case, the second poppet valve


84




b


of the second check valve


84


moves upwardly, as shown in

FIG. 5

, by its own weight and thereby closes the large pipe under opening


78




e


. In this way, the counter flow of oil stored in the oil collecting tank


82


can be prevented. Also in case the first poppet valve


86




b


of the first check valve


86


is not moved, for some reason, by the pressure increase in the crankcase


38


and the oil flow hole


82




e


is closed, the first poppet valve


86




b


similarly moves upwardly by its own weight, as shown in

FIG. 4

, to close the oil flow hole


82




e


and the counter flow of oil from the oil reservoir


45


is prevented. Similarly, the counter flow of oil into the oil separation chamber


60


is prevented by the third check valve


74


provided in the small pipe


72


.




When the trimming session is over and the four-stroke cycle internal combustion engine


6


is stopped, the crankcase


38


is cooled and the internal pressure therein returns to the atmospheric pressure. Thus, the first poppet valve


86




b


falls down by its own weight and the oil flow hole


82




e


is opened. In this way, the oil stored in the oil collecting tank


82


while the four-stroke cycle internal combustion engine


6


has been operating, is returned by the pressure head difference from the oil flow hole


82




e


, through a gap between the first poppet valve


86




b


and the first protuberances


86




a


, and the oil return pipe


84


, to the oil reservoir


45


.




In the present embodiment, since the oil separator


70


has the first passage


76


formed by the vertical portion


72




c


of the small pipe


72


, a simple mechanism utilizing the fall of oil by its own weight allows oil to be certainly removed from blow-by gas.




Further, in the present embodiment, since the first check valve


86


, the second check valve


84


, and the third check valve


74


are provided, the counter flow of oil can be prevented even when the four-stroke cycle internal combustion engine


6


is used in a tilted position.




Further, in the present embodiment, since the oil collecting tank


82


is provided below the lower end


72




d


of the first passage


76


, even when the first check valve


86


is closed by the increase of internal pressure due to a temperature rise in the crankcase


38


, oil is stored in the oil collecting tank


82


while the four-stroke cycle internal combustion engine


6


is operating and the first passage


76


is not closed by the removed oil.




Further, in the present embodiment, since the other end


80




b


of the second passage


80


is open toward the vicinity of the inlet opening


54




a


of the venturi


54


, a proper negative pressure acts, compared with the case in which the other end


80




b


is opened toward the throat


54




b


of the venturi


54


, and blow-by gas containing oil can be prevented from being sucked into the second passage


80


. Further, the negative pressure can easily be controlled by simply changing the distance h between the port


78




c


and the inlet opening


54




a


of the venturi


54


.




Further, in the present embodiment, since the first passage


76


and the second passage


80


are formed by inserting the small pipe


72


into the large pipe


78


, the negative pressure can be controlled by changing the length of the small pipe


72


to be inserted into the large pipe


78


, in response to the type of four-stroke cycle internal combustion engine, without the necessity of changing the structure of the oil separator


70


.




Further, in the present embodiment, since the oil separation chamber


60


is provided, oil can certainly be separated from blow-by gas. Since the oil separation chamber


60


removes beforehand some oil upstream of the oil separator


70


, sufficient oil can be removed even when the first passage


76


is made relatively shorter, and it is possible to design the oil separator


70


to be provided within a restricted space inside the housing of the four-stroke cycle internal combustion engine


6


.




The present invention has thus been shown and described with reference to specific embodiments. However, it should be noted that the present invention is in no way limited to the details of the described arrangements but changes and modifications may be made without departing from the scope of the appended claims.




For example, since the four-stroke cycle internal combustion engine


6


for the portable trimmer


2


in the embodiments described above is used in a tilted or upside-down position, the first check valve


86


, the second check valve


84


, and the third check valve


74


are provided for preventing the counter flow of oil, but these check valves need not necessarily be provided when the four-stroke cycle internal combustion engine


6


is used in a substantially fixed position.




Further, similarly, when the four-stroke cycle internal combustion engine


6


is used only in an upright position, the first check valve


86


need not necessarily be provided, and in this case, the oil collecting tank


82


also need not necessarily be provided. That is, since the space between the first passage


76


and the oil return pipe


84


is not closed by the increase of internal pressure in the crankcase


38


, oil removed in the first passage


76


may directly be returned to the oil reservoir


45


through the oil return pipe


84


.




Further, the oil separator


70


is convenient for adjusting the distance L since it is formed by a double pipe comprising the small pipe


72


and the large pipe


78


. This separator, however, need not necessarily be a double pipe, and therefore, for example, the inner space of one pipe may be partitioned along its longitudinal direction by a partition wall to form the first passage


76


and the second passage


80


. Further, another example may be possible in which the oil separator


70


has the first pipe


72




c


forming the first passage


76


and the second pipe


78


forming the first passage


80


which are arranged in parallel, respective lower ends of the first pipe


72




c


and the second pipe


78


are separately connected to the oil collecting tank


82


, and the first passage


76


and the second passage


80


are connected to communicate with each other through the inner space of the oil collecting tank


82


.




Further, in the present embodiment, though the first passage


76


extends vertically, it may extend obliquely and is not restricted to “vertically” so long as it extends in a sense having an up-and-down direction, that is, one end higher or lower than the other end.




Further, in the present embodiment, though the second passage


80


also extends vertically, it may extend obliquely or horizontally and is not restricted to “vertically”.




Further, in the present embodiment, though the port


78




c


is located in the vicinity of the inlet opening


54




a


of the venturi


54


, the port


78




c


and the throat


54




b


of the venturi


54


may be connected to each other via a pipe and the like, when a higher negative pressure is necessary at the second passage


80


.




Further, as seen in the present embodiment described above, to remove oil more certainly, the oil separation chamber


60


is preferably located upstream of the oil separator


70


, but the oil separation chamber need not necessarily be provided.



Claims
  • 1. A four-stroke cycle internal combustion engine comprising:an oil reservoir; a cam chamber; an oil dipper formed on a connecting rod and for agitating oil in said oil reservoir to generate oil mist; a carburetor; and an oil separator being provided between said cam chamber and said carburetor and for separating oil contained in oil mist from blow-by gas; said oil separator having a first passage with an upper end and a lower end and a second passage with a first end and a second end, said first passage communicating with said cam chamber at said upper end and communicating with said oil reservoir at said lower end and said second passage communicating with said lower end of said first passage at said first end and communicating with a venturi of said carburetor at said second end; whereby said engine is adapted to deliver oil mist from said oil reservoir to said cam chamber together with blow-by gas.
  • 2. A four-stroke cycle internal combustion engine in accordance with claim 1, further comprising:an oil collecting tank for collecting oil, said oil collecting tank being provided between said lower end of said first passage and said oil reservoir; and a first check valve for preventing the counter flow of oil from said oil reservoir, said first check valve being provided between said oil collecting tank and said oil reservoir.
  • 3. A four-stroke cycle internal combustion engine in accordance with claim 2, further comprising a second check valve for preventing the counter flow of oil collected in said oil collecting tank, said second check valve being provided between said lower end of said first passage and said oil collecting tank.
  • 4. A four-stroke cycle internal combustion engine in accordance with claim 3, in which:said second end of said second passage is open toward the vicinity of an inlet opening of said venturi.
  • 5. A four-stroke cycle internal combustion engine in accordance with claim 4, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
  • 6. A four-stroke cycle internal combustion engine in accordance with claim 3, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
  • 7. A four-stroke cycle internal combustion engine in accordance with claim 2, in which:said second end of said second passage is open toward the vicinity of an inlet opening of said venturi.
  • 8. A four-stroke cycle internal combustion engine in accordance with claim 7, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
  • 9. A four-stroke cycle internal combustion engine in accordance with claim 2, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
  • 10. A four-stroke cycle internal combustion engine in accordance with claim 1, in which:said second end of said second passage is open toward the vicinity of an inlet opening of said venturi.
  • 11. A four-stroke cycle internal combustion engine in accordance with claim 10, further comprising a first pipe and a second pipe both of which extend straight in a direction in which respective lower ends of said first and second pipes are lower than respective upper ends of said first and second pipes, wherein:said first pipe is inserted within said second pipe; said first passage is formed by an inner space of said first pipe; said second passage is defined by a space between the outer surface of said first pipe and the inner surface of said second pipe; said lower end of said first pipe terminates above said lower end of said second pipe; said first passage and said second passage communicate with each other; said upper end of said first pipe communicates with said cam chamber; said lower end of said second pipe is connected to said oil collecting tank; and a port is formed on an upper portion of said second pipe to be open toward the inner space of said venturi.
Priority Claims (1)
Number Date Country Kind
10-247447 Sep 1998 JP
US Referenced Citations (2)
Number Name Date Kind
5687686 Takahashi Nov 1997
6039020 Kawamoto et al. Mar 2000