Four-stroke internal combustion engine valve pause mechanism

Information

  • Patent Grant
  • 6571758
  • Patent Number
    6,571,758
  • Date Filed
    Friday, June 14, 2002
    22 years ago
  • Date Issued
    Tuesday, June 3, 2003
    21 years ago
Abstract
A valve pause mechanism of a four-stroke internal combustion engine includes a valve pause mechanism. A valve lifter fitted between a valve cam and a valve stem of a poppet valve is always pressed in a direction in which the valve lifter contacts the valve cam with a lifter spring. However, a slide pin is fitted into a slide pin holder fitted in the valve lifter so that a slide pin can slide in a direction perpendicular to the valve stem. A stem working face in contact with the valve stem of the poppet valve and a stem through hole that the valve stem pierces are both adjacently formed in the slide pin and a slide pin driving mechanism. The slide pin driving mechanism selectively makes the stem working face and the stem through hole face the valve stem by moving the slide pin. A side of the slide pin at the back of the stem working face is chamfered across the stem through hole. A plane perpendicular to the central axis of the stem through hole is formed in a chamfered part and its both ends in a direction of the central axis of the slide pin continue to the peripheral surface of the slide pin in a smooth curve. The aforementioned arrangement provides a valve pause mechanism with a durable, relatively light slide pin.
Description




BACKGROUND OF THE INVENTION




CROSS-REFERENCES TO RELATED APPLICATIONS




This nonprovisional application claims priority under 35 U.S.C. §119(a) on Patent Application No. 2001-215688 filed in Japan on Jul. 16, 2001, the entirety of which is herein incorporated by reference.




1. Field of the Invention




The present invention relates to a valve pause mechanism, and more particularly to a valve pause mechanism fitted between a valve lifter in reciprocating contact with a valve cam of a four-stroke internal combustion engine and a valve stem of a poppet valve.




2. Description of the Background Art




Japanese published unexamined patent application No. Hei 10-184327, the entirety of which is hereby incorporated by reference, describes an example of a valve pause mechanism of the background art.




As seen in

FIGS. 14

to


16


of the present application, a valve lifter


03


fitted is into a cylinder head


01


of a four-stroke internal combustion engine so that the valve lifter


03


can slide in contact with a valve cam


02


. The valve lifter


03


is also pressed by a lifter spring


04


. A slide pin holder


05


is fitted into the valve lifter


03


and a slide pin


06


is inserted into the slide pin holder


05


so that the slide pin


06


can slide perpendicularly to a direction in which the valve lifter


03


is moved.




As shown in

FIG. 15

, the slide pin


06


is cylindrical. A stem working face


06




a


is formed by a part of the side of the slide pin


06


cut out flat. A stem through hole


06




b


is made perpendicularly to the central axis of the cylinder next to the stem working face


06




a


. The slide pin


06


pressed by a spring


07


is slid by oil pressure. A valve stem


08


is arranged so as to be pressed by a valve spring


09


so that the top end faces the stem working face


06




a


, or the stem through hole


06




b


respectively adjacent to the slide pin


06


.




Therefore, where the slide pin


06


is located in a position in which the stem working face


06




a


faces the top end of the valve stem


08


(see FIG.


16


), the valve stem


08


can be lowered via the slide pin


06


. The valve can be opened or closed by lifting or lowering the valve stem


08


together with the valve lifter


03


lifted or lowered by the rotation of the valve cam


02


.




When the slide pin


06


is moved and is located in a position in which the stem through hole


06




b


faces the top end of the valve stem


08


(a state shown in FIG.


14


), the valve stem


08


is not untracked from the stem through hole


06




b


and cannot be lowered. Accordingly, the operation of the valve can be paused with the aforementioned arrangement.




The present inventors have determined that the inertial weight of a valve system increases by a quantity representative of the additional weight of the valve pause mechanism. A load of the valve spring is required to be increased corresponding to the increase in inertial weight and as a result, friction between the cam and the lifter increases.




As shown in

FIG. 16

, e.g., in the case of the slide pin


06


having the above-mentioned arrangement, the top end of the valve stem


08


is in contact with the stem working face


06




a


of the slide pin


06


in a valve operation state and a load is applied thereto. Stress is apt to concentrate on the deepest point P of an opening slightly within the stem through hole


06




b


at the back of the stem working face


06




a.






Therefore, the present inventors have also determined that durability of the slide pin against the bending stress in the valve operation state should be considered based upon the dimensional relation between the outside diameter of the slide pin and the stem through hole, and the relation of a load from the valve spring.




SUMMARY OF THE INVENTION




The present invention overcomes the shortcomings associated with the background art and achieves other advantages not realized by the background art.




An object of the present invention is to provide a valve pause mechanism provided with a durable slide pin of lightweight.




One or more of the objects of the present invention is accomplished by a valve pause mechanism for a four-stroke internal combustion engine comprising a valve cam; a poppet valve having a valve stem; a lifter spring; a valve lifter fitted between the valve cam and the valve stem, wherein the poppet valve is always pressed in a direction in which the valve lifter remains in an operating contact position with the valve cam by the lifter spring; a slide pin holder being fitted within the valve lifter; a slide pin being fitted into the slide pin holder, the slide pin being capable of sliding in a reciprocating motion in a direction perpendicular to the valve stem and having an upper surface and a lower surface; a stem working face on the lower surface of the slide pin; a stem through hole adjacent to the stem working face; a slide pin driving mechanism, the slide pin driving mechanism selectively applying the stem working face and the stem through hole to the valve stem by sliding the slide pin in the reciprocating motion; a chamfered portion being formed along the upper surface of the slide pin and extending along a portion of the stem through hole.




One or more of the objects of the present invention is also accomplished by a slide pin holder assembly for a valve pause mechanism of a four-stroke internal combustion engine comprising a valve lifter having a valve lifter spring; a slide pin holder being fitted within the valve lifter; a cylindrical slide pin being fitted into the slide pin holder, the slide pin being capable of sliding in a reciprocating motion in a direction perpendicular to the valve stem and having an upper surface and a lower surface; a stem working face on the lower surface of the slide pin; a stem through hole adjacent to the stem working face; a chamfered portion being formed along the upper surface of the slide pin and extending along a portion of the stem through hole.




Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more fully understood from the detailed description given hereinafter and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:





FIG. 1

is a side view showing a four-stroke internal combustion engine with a valve pause mechanism according to an embodiment of the present invention;





FIG. 2

is a top view showing a front cylinder head from which a front head cover is detached according to the present invention;





FIG. 3

is a sectional view viewed along a line III—III in

FIG. 2

;





FIG. 4

is an enlarged sectional view showing a part shown in

FIG. 3

in a valve paused state;





FIG. 5

is a sectional view viewed along a line V—V in

FIG. 4

;





FIG. 6

is a perspective view showing a slide pin holder according to the present invention;





FIG. 7

is a perspective view showing a slide pin according to the present invention;





FIG. 8

is a sectional view showing the slide pin of

FIG. 7

;





FIG. 9

is a bottom view showing the slide pin of

FIG. 7

;





FIG. 10

is a top view showing the slide pin of

FIG. 7

;





FIG. 11

is an enlarged sectional view showing a part shown in

FIG. 3

in which the valve is not in a paused state;





FIG. 12

is a sectional view showing a state in which the valve is not paused and an exhaust valve is opened by a cam;





FIG. 13

is a graphical view showing the variation of stress ó with respect to a distance h;





FIG. 14

is a sectional view showing an essential portion of a conventional valve pause mechanism of the background art;





FIG. 15

is a perspective view showing a slide pin used in the valve pause mechanism of the background art; and





FIG. 16

is a sectional view showing a state in which the slide pin and a valve stem are in contact in the valve pause mechanism of the background art.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention will hereinafter be described with reference to the accompanying drawings. Referring to

FIGS. 1

to


13


, one embodiment of the invention will be described hereinafter.





FIG. 1

is a side view showing a four-stroke internal combustion engine with a valve pause mechanism according to an embodiment of the present invention.

FIG. 2

is a top view showing a front cylinder head from which a front head cover is detached according to the present invention.

FIG. 3

is a sectional view viewed along a line III—III in FIG.


2


.

FIG. 4

is an enlarged sectional view showing a part shown in

FIG. 3

in a valve paused state.

FIG. 5

is a sectional view viewed along a line V—V in FIG.


4


.

FIG. 6

is a perspective view showing a slide pin holder according to the present invention.

FIG. 7

is a perspective view showing a slide pin according to the present invention.

FIG. 8

is a sectional view showing the slide pin of FIG.


7


.

FIG. 9

is a bottom view showing the slide pin of FIG.


7


.

FIG. 10

is a top view showing the slide pin of FIG.


7


.

FIG. 11

is an enlarged sectional view showing a part shown in

FIG. 3

in which the valve is not in a paused state.

FIG. 12

is a sectional view showing a state in which the valve is not paused and an exhaust valve is opened by a cam.

FIG. 13

is a graphical view showing the variation of stress ó with respect to a distance h.




An OHC four-stroke internal combustion engine


1


mounted in a motorcycle (not shown) is a fore and aft V-type internal combustion engine in which a crankshaft (not shown) is directed in a direction of the width of the vehicle body. A cylinder on the front side of the vehicle body and a cylinder on the rear side of the vehicle body make a right included angle as shown in FIG.


1


. The body of the OHC four-stroke internal combustion engine


1


includes a cylinder block


2


, a crankcase


3


integrated with the cylinder block


2


on the lower surface of the cylinder block


2


, two pairs of cylinder heads


4


integrated with the head end of a cylinder bank on the front side of the vehicle body and a cylinder bank on the rear side of the vehicle body in the cylinder block


2


, respectively. Two pairs of head covers


5


respectively cover the heads of the cylinder heads


4


.




The cylinder blocks


2


are installed on the front side of the vehicle body and on the rear side of the vehicle body. In each cylinder block


2


two cylinder bores


6


are arranged in the direction of the body width as shown in

FIG. 2

(only the cylinder block on the front side of the vehicle body out of the cylinder blocks on the front side and the rear side is shown), thereby forming a four-cylinder OHC four-stroke internal combustion engine


1


. A pent roof type concave portion


7


is respectively formed in a location corresponding to the cylinder bore


6


on the lower surface of each cylinder head


4


located on the front side and on the rear side of the vehicle body as shown in

FIG. 3. A

combustion chamber


8


is formed by the cylinder bore


6


, the concave portion


7


and a piston (not shown) fitted into the cylinder bore


6


.




Further, in each cylinder bank of the V-type four-cylinder OHC four-stroke internal combustion engine


1


, an intake system (not shown) including a carburetor and an intake chamber is arranged on the side of a cylinder included angle (on the side in contact with the V-shaped fore and after space A shown in

FIG. 1

, e.g., the space between the cylinder bank on the front side of the vehicle body and the cylinder bank on the rear side of the vehicle body). An exhaust pipe (not shown) is connected outside each cylinder bank on the front side and on the rear side of the vehicle body (the outside B of the fore and after V-type space A).




Further, as shown in

FIG. 3

, on the rear side of the cylinder head


4


on the front side of the vehicle body, one intake passage on the upstream side connected to the intake system is branched into two intake passages on the downstream side of the intake. An inlet port


9


open to the combustion chamber


8


in two locations is formed on the front side of the cylinder head


4


on the front side of the vehicle body. Two exhaust passages on the upstream side open to the combustion chamber


8


in two locations are integrated in one exhaust passage on the downstream side of the exhaust. An exhaust port


10


is formed and connected to the exhaust pipe (not shown).




As shown in

FIG. 2

, intake poppet valves


13




a


and


13




b


and exhaust poppet valves


14




a


and


14




b


that respectively seal two inlet openings


11




a


and


11




b


and two exhaust openings


12




a


and


12




b


so that the valves can be opened or closed are provided in the cylinder head


4


. An inlet port and an exhaust port (reversed in fore and after positions with respect to the inlet port


9


and the exhaust port


10


in the cylinder head


4


on the front side of the vehicle body) are also formed in the cylinder head


4


on the rear side of the vehicle body.




Furthermore, as shown in

FIG. 2

, the intake poppet valve


13




a


is provided in the inlet opening


1


a located on the outside of the vehicle body in each cylinder bore


6


. The intake poppet valve


13




a


is opened or closed with a valve lifter


17


(without a valve pause mechanism shown in

FIG. 3

) The opening or closing of the exhaust poppet valve


14




a


can be paused by a valve lifter


18


having the valve pause mechanism shown in

FIG. 3

attached. The exhaust poppet valve


14




a


is provided in the exhaust opening


12




a


located on the outside of the vehicle body in each cylinder bore


6


.




The intake poppet valve


13




b


to which the valve lifter


18


with the valve pause mechanism is attached is provided in the inlet opening


11




b


located on the inside of the vehicle body in each cylinder bore


6


, e.g., opposite to the inlet opening


11




a


on the outside of the vehicle body. A valve lifter


17


without the valve pause mechanism is attached to the exhaust opening


12




b


located on the inside of the vehicle body in each cylinder bore


6


, e.g., opposite to the exhaust opening


12




a


on the outside of the vehicle body (not shown in the longitudinal sectional view).




Only the intake poppet valve


13




a


provided in the inlet opening


11




a


on the outside of the vehicle body in the cylinder head


4


on the front side of the vehicle body, e.g., provided with the valve lifter


17


without the valve pause mechanism, and the exhaust poppet valve


14




a


provided in the exhaust opening


12




a


and with the valve lifter


18


having the valve pause mechanism will be described hereinafter.




An inlet camshaft


19


is arranged over an extension of a valve stem


15




a


of the intake poppet valve


13




a


. An exhaust camshaft


20


is arranged over an extension of a valve stem


16




a


of the exhaust poppet valve


14




a


. The inlet camshaft


19


and the exhaust camshaft


20


are attached to the cylinder head


4


respectively by a camshaft holder


23


located in the center and a camshaft holder


24


located on the right side in the direction of the body width, respectively, so that the respective camshafts can be rotated as shown in FIG.


2


.




An inlet cam


21


of the inlet camshaft


19


and an exhaust cam


22


of the exhaust camshaft


20


in every cylinder bore


6


are touched to each top face of the valve lifter


17




a


without the valve pause mechanism of the intake poppet valve


13




a


and the valve lifter


18




a


with the valve pause mechanism of the exhaust poppet valve


14




a


. Driven sprockets


25


,


25


are respectively integrated with the inlet camshaft


19


and the exhaust camshaft


20


at the right end of the vehicle body. An endless chain (not shown) is laid between a drive sprocket (not shown) integrated with a crankshaft (not shown) and the driven sprockets


25


,


25


. When the OHC four-stroke internal combustion engine


1


is operated, the inlet cam


21


and the exhaust cam


22


are rotated at a speed equivalent to a half of the rotational speed of the crankshaft and in the same direction.




In the intake poppet valve


13




a


to which the valve lifter


17


without the valve pause mechanism is attached, a valve guide cylinder


26


for guiding and supporting the valve stem


15




a


of the intake poppet valve


13




a


is formed. Accordingly, the stem is formed longer by the quantity without the valve pause mechanism to compensate for the reduced length of the valve pause mechanism.




A retainer


27


is fitted to the top of the valve stem


15




a


of the intake poppet valve


13




a


. The retainer


27


is integrated with the top end of the valve stem


15




a


by a cotter


28


. Two inside and outside valve springs


30


,


31


are fitted in parallel between a valve spring retainer


29


in the vicinity of an upper part of the valve guide cylinder


26


and the retainer


27


in parallel and the intake poppet valve


13




a


is always pressed in a direction in which the opening


11




a


of the inlet port


9


is sealed by the spring of the valve springs


30


,


31


.




A shim


33


is fitted between the top end of the valve stem


15




a


of the intake poppet valve


13




a


and the top wall


17




a


of the valve lifter


17


in a central hole of the retainer


27


. The top wall


17




a


of the valve lifter


17


without the valve pause mechanism is pressed in a direction in which the top wall is touched to the inlet cam


21


by the spring force of the valve springs


30


,


31


.




In the exhaust poppet valve


14




a


to which the valve lifter


18


with the valve pause mechanism is attached, a valve guide cylinder


34


for guiding and supporting the valve stem


16




a


of the exhaust poppet valve


14




a


so that the valve stem can be slid is formed shorter by a length corresponding to the length of the valve pause mechanism. A retainer


35


is fitted on an upper part in place of the top end of the valve stem


16




a


of the exhaust poppet valve


14




a


. The retainer


35


is integrated with the upper part of the valve stem


16




a


by a cotter


36


. A valve spring


38


is fitted between a spring retainer


37


in the vicinity of the upper part of the valve guide cylinder


34


and the retainer


35


.




A lifter spring


39


having a larger diameter than the diameter of the valve spring


38


is fitted between the spring retainer


37


and the valve lifter


18




a


with the valve pause mechanism. Therefore, the exhaust poppet valve


14




a


is always pressed in a direction in which the exhaust opening


12




a


of the exhaust port


10


is sealed by the spring of the valve spring


38


. The top wall


18




a


of the valve lifter


18


is pressed in a direction in which the top wall is touched to the exhaust cam


22


by the spring of the lifter spring


39


.




In the center of the top wall


18




a


of the valve lifter


18


with the valve pause mechanism, a thick part


57


slightly thicker than the peripheral part for functioning as a shim is formed. A thick shim


18




c


is formed in various thickness and a few types of valve lifters with the valve pause mechanism are easily prepared as necessary by the individual application.




The valve pause mechanism


41


in the valve lifter


18


will be described hereinafter. As shown in

FIGS. 4 and 5

, the cylindrical peripheral wall


18




b


of the valve lifter


18


with the valve pause mechanism is guided into a lifter guide hole


52


provided in the cylinder head


4


. The cylindrical peripheral wall


18




b


can be vertically slid and adjusted. A slide pin holder


43


is fitted in the valve lifter


18


with the valve pause mechanism.




For the slide pin holder


43


, as shown in

FIG. 6

, a central cylindrical part


43




a


and a peripheral circular part


43




b


are coupled via cross members


43




c


,


43




d


. A circular hole of the cylindrical part


43




a


functions as a stem guide hole


43




e


. A peripheral concave groove


56


is formed on the peripheral surface of the circular part


43




b


. A slide pin hole


44


is formed in the cross member


43




c


directed in one direction of the diameter in a state in which one end is closed. A through hole


44




a


is provided near to the closed end of the slide pin hole


44


and a guide pin hole


44




b


is open to the open, opposite end.




The circular part


43




b


of the slide pin holder


43


is inserted along the cylindrical peripheral wall


18




b


of the valve lifter


18


with the valve pause mechanism and the upper end of the cylindrical part


43




a


is in contact with the shim


18




c


. The slide pin


45


is fitted into the slide pin hole


44


of the slide pin holder


43


so that the slide pin can be slid within the hole


44


.




The slide pin


45


is cylindrical as shown in

FIGS. 7

to


10


. A part of the side is cut out flat to form a stem working face


45




a


. A stem through hole


46


is made perpendicularly to the stem working face


45




a


and the central axis of the cylindrical pin next to the stem working face


45




a.






The side at the back of the stem working face


45




a


of the slide pin


45


is chamfered across the stem through hole


46


to form a chamfered portion


45




b


. A plane


45




c


(a part parallel to the stem working face


45




a


and shown by a grid-like hatch in

FIG. 10

) perpendicular to the central axis of the stem through hole


46


is formed within the chamfered portion


45




b


. Both ends of the plane


45




c


in a direction of the central axis of the slide pin extend toward the peripheral surface of the slide pin


45


in a smooth curve.




A guide groove


45




d


is formed extending in a radial direction at one end of the slide pin


45


. A spring guide hole


45




e


is provided to the other end, and a part of an opening edge of the spring guide hole


45




e


is cut out and a vent groove


45




f


is formed. Where a ratio d/D of the outside diameter of the cylindrical slide pin


45




d


to the inside diameter of the stem through hole


46


D (as shown in

FIG. 8

) is preferably set in a range of 1.36 to 1.40, the present inventors have determined that structural integrity and strength is maximized while still providing a relatively light slide pin.




A distance, e.g., a distance acquired by subtracting the depth of the chamfered part


45




b


up to the plane


45




c


from the outside diameter d, from the plane


45




c


of the chamfered part


45




b


to the side at the back of the slide pin


45


is indicated as “h” in FIG.


8


. When the ratio d/D is in a range of 1.36 to 1.40, the ratio h/d of the distance h to the outside diameter d of the slide pin


45


is preferably designed so that it is in the range of 0.73 to 0.82.




A pin spring


49


is inserted into the spring guide hole


45




e


of the slide pin


45


. The slide pin is inserted into the slide pin hole


44


of the slide pin holder


43


from a part including the pin spring


49


. A guide pin


47


is fitted into the guide pin hole


44




b


. and the guide groove


45




d


of the slide pin


45


is pierced. The position of the slide pin


45


is regulated and the movement of the slide pin


45


controlled by a spring force from the pin spring


49


regulated by the guide pin


47


.




The slide pin holder


43


, into which the slide pin


45


is inserted as described above, is inserted into the valve lifter


18


with the valve pause mechanism. When the valve lifter


18


with the valve pause mechanism is inserted into the lifter guide hole


52


, the top end of the valve stem


16




a


of the exhaust poppet valve


14


is guided by a lower part of the stem guide hole


43




e


of the slide pin holder


43


. The top end of the valve stem


16




a


is opposed to the stem through hole


46


or the stem working face


45




a


, e.g., as seen in FIG.


4


.




The upper end of the lifter spring


39


is in contact with the slide pin holder


43


and presses the valve lifter


18


with the valve pause mechanism upward via the slide pin holder


43


. The valve lifter is accordingly brought into contact with to the exhaust cam


22


. Plural side holes


55


communicating with the peripheral concave groove


56


of the slide pin holder


43


, regardless of the position of the valve lifter


18




a


of the valve pause mechanism, are made on the cylindrical peripheral wall


18




b


of the valve lifter


18


. An inside concave groove


53


communicating with the side hole


55


is formed in the lifter guide hole


52


of the cylinder head


4


. The inside concave groove


53


communicates with a pressure oil passage


51


of the cylinder head


4


via a connecting hole


54


.




The pressure oil passage


51


is connected to a discharge port of a hydraulic pump (not shown) provided in the OHC four-stroke internal combustion engine


1


via a control valve (not shown). Pressurized oil is led to the opening of the slide pin hole


44


of the slide pin holder


43


from the pressure oil passage


51


through the connecting hole


54


, the inside concave groove


53


, the side hole


55


and the peripheral concave groove


56


by a hydraulic drive unit


50


described above. This flow of pressurized oil permits the slide pin


45


to be slid against the pin spring


49


.




In a state where the OHC four-stroke internal combustion engine


1


is operated at low speed or a low load, and very little or no pressure oil is supplied to the pressure oil passage


51


, the pressurized oil is not led to the slide pin hole


44


. The slide pin


45


is pressed and moved by the spring of the pin spring


49


and as shown in

FIGS. 4 and 5

, the bottom of the guide groove


45




d


is fitted to the guide pin


47


with the stem through hole


46


located over the valve stem


16




a


, e.g., the valve stem


16




a


is aligned in a position that allows extension through the slide pin and in contact with the valve lifter


18


.




In the above-mentioned low-speed or low-load operation, the top of the valve stem


16




a


(


15




b


) of the exhaust poppet valve


14




a


(and the intake poppet valve


13




b


) pierces the stem through hole


46


of the slide pin


45


. Accordingly, slide pin


45


can be relatively freely slid, and the exhaust poppet valve


14




a


(the intake poppet valve


13




b


) is held in a closed state even if the valve lifter


18


with the valve pause mechanism is vertically lifted or lowered by the exhaust cam


22


(the inlet cam


21


). Therefore, despite the normal operation of the exhaust cam and the engagement with the valve lifter


18


, the exhaust poppet valve


14




a


remains in a valve paused state.




Alternatively, when the OHC four-stroke internal combustion engine


1


is operated at low speed or at a low load and pressure oil is supplied to the pressure oil passage


51


, pressure oil is led from the pressure oil passage


51


into the slide pin hole


44


via the connecting hole


54


, the inside concave groove


53


, the side hole


55


and the peripheral concave groove


56


. The slide pin


45


is moved against the spring force of the pin spring


49


by the flow of pressurized oil at the entrance of the slide pin hole


44


. As shown in

FIGS. 11 and 12

, when the top end of the valve stem


16




a


(


15




b


) of the exhaust poppet valve


14




a


(the intake poppet valve


13




b


) is opposite to the stem working face


45




a


of the slide pin


45


and the valve lifter


18


with the valve pause mechanism is lifted or lowered by the exhaust cam


22


(the inlet cam


21


), the exhaust poppet valve


14




a


(the intake popper valve


13




b


) is opened or closed via the slide pin


45


as shown in

FIGS. 11 and 12

.




Since the slide pin


45


is lightened owing to the chamfered part


45




b


, the equivalent weight of the exhaust poppet valve


14




a


(the intake poppet valve


13




b


) decreases in the valve lifter


18


having the aforementioned valve pause mechanism. Accordingly, the load of the lifter spring


39


and the valve spring


38


is reduced and power loss for opening or closing of the applicable valves, e.g., intake poppet valve


13




b


and exhaust poppet valve


14




a


, is reduced.




The ratio d/D of the outside diameter d of the slide pin


45


to the inside diameter D of the stem through hole


46


is set to a range of 1.36 to 1.40 to maintain and maximize structural integrity while still providing an advantageously lightweight slide pin


45


.




As a plane


45




c


perpendicular to the central axis of the stem through hole


46


is formed in the chamfered part


45




b


as shown by a grid-like hatch in FIG.


10


and its both ends in a direction of the central axis of the slide pin continue to the peripheral surface of the slide pin in a smooth curve, stress generated in the opening of the stem through hole


46


at the back does not concentrate on one point when the top end of the valve stem


16




a


is touched to the stem working face


45




a


of the slide pin


45


and presses it, is diffused on the chamfered plane


45




c


and the durability is greatly increased.




Further, maximum stress generated in the slide pin can be minimized by pressure that the slide pin receives from the valve stem in a valve-operated state. Specifically, by setting the ratio hid of distance h from the plane


45




c


of the chamfered part


45




b


to the side at the back to the outside diameter d of the slide pin to approximately 0.73 to 0.82, the maximum stress generated is desirably minimized in the slide pin


45


. A value of the ratio h/d is acquired based upon the result of the measurement of the variation of stress ó when the outside diameter d of the slide pin


45


is fixed and distance h is varied.

FIG. 13

is a graphical view showing the variation of the stress ó with respect to the distance h of the aforementioned slide pin


45


configurations.




The present inventors have determined that when the distance h is small, e.g., the chamfered part is relatively deep chamfered, the thickness of the stem through hole


46


decreases, the flexural rigidity is deteriorated and stress is undesirably increased. Conversely, when the distance h is large, the slide pin is close to a conventional, unchamfered slide pin of the background art, and stress is apt to concentrate on the deepest part in the opening of the stem through hole


46


(see a point P shown in

FIG. 16

) and stress is undesirably increased as well.




Therefore, as shown in

FIG. 13

, the variation of stress forms a convex curve downward. The curve has the minimum value ó


min


of stress ó at a lowpoint of the curve. It is determined from these experimental results that the ratio h/d in a range of 0.73 to 0.82 provides the minimum value ó


min


.




In low-speed or low-load operation, the exhaust poppet valve


14




a


and the intake poppet valve


13




b


are respectively paused by the valve lifters


18




a


and


18




b


with the aforementioned valve pause mechanisms. When the intake poppet valve


13




a


and the exhaust poppet valve


14




b


, respectively always opened or closed, are diagonally located as shown in

FIG. 2

, a swirl is generated in an air-fuel mixture in the combustion chamber


8


. Accordingly, ignition is executed securely and reliably and the partial or incomplete combustion is prevented and fuel economy is improved.




The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.



Claims
  • 1. A valve pause mechanism for a four-stroke internal combustion engine comprising:a valve cam; a poppet valve having a valve stem; a lifter spring; a valve lifter fitted between the valve cam and the valve stem, wherein said poppet valve is always pressed in a direction in which the valve lifter remains in an operating contact position with the valve cam by the lifter spring; a slide pin holder being fitted within the valve lifter; a slide pin being fitted into the slide pin holder, said slide pin being capable of sliding in a reciprocating motion in a direction perpendicular to the valve stem and having an upper surface and a lower surface; a stem working face on the lower surface of said slide pin; a stem through hole adjacent to said stem working face; a slide pin driving mechanism, said slide pin driving mechanism selectively applying the stem working face and the stem through hole to the valve stem by sliding the slide pin in said reciprocating motion; a chamfered portion being formed along said upper surface of said slide pin and extending along a portion of the stem through hole.
  • 2. The valve pause mechanism according to claim 1, wherein a ratio d/D of an outside diameter (d) of the slide pin to an inside diameter (D) of the stem through hole is approximately 1.36 to 1.40.
  • 3. The valve pause mechanism according to claim 1, wherein a ratio (h/d) of a distance h from a plane extending through said chamfered portion along the upper surface of the slide pin to an outside diameter (d) of the slide pin is approximately 0.73 to 0.82.
  • 4. The valve pause mechanism according to claim 2, wherein a ratio (h/d) of a distance h from a plane extending through said chamfered portion along the upper surface of the slide pin to the outside diameter (d) of the slide pin is approximately 0.73 to 0.82.
  • 5. The valve pause mechanism according to claim 1, said slide pin holder further including a central cylindrical portion and a peripheral circular portion being coupled via a pair of cross members.
  • 6. The valve pause mechanism according to claim 5, said slide pin holder further including a circular hole within the cylindrical part and axially aligned with at least said valve stem.
  • 7. The valve pause mechanism according to claim 5, said slide pin holder further including a peripheral concave groove being formed on the peripheral circular portion, and a slide pin hole formed within at least one of said cross members.
  • 8. The valve pause mechanism according to claim 7, wherein said slide pin hole includes a closed end and an opened end, a through hole being provided adjacent to the closed end and a guide pin hole opening to the opened end.
  • 9. The valve pause mechanism according to claim 6, said slide pin holder further including a peripheral concave groove being formed on the peripheral circular portion, and a slide pin hole formed within at least one of said cross members.
  • 10. The valve pause mechanism according to claim 9, wherein said slide pin hole includes a closed end and an opened end, a through hole being provided adjacent to the closed end and a guide pin hole opening to the opened end.
  • 11. The valve pause mechanism according to claim 1, said slide pin further comprising a guide groove being formed extending in a radial direction at a first end of the slide pin, a spring guide hole being provided on an opposite end, and a portion of an opening edge of the spring guide hole having a vent groove.
  • 12. A slide pin holder assembly for a valve pause mechanism of a four-stroke internal combustion engine comprising:a valve lifter having a valve lifter spring; a slide pin holder being fitted within the valve lifter; a cylindrical slide pin being fitted into the slide pin holder, said slide pin being capable of sliding in a reciprocating motion in a direction perpendicular to the valve stem and having an upper surface and a lower surface; a stem working face on the lower surface of said slide pin; a stem through hole adjacent to said stem working face; a chamfered portion being formed along said upper surface of said slide pin and extending along a portion of the stem through hole.
  • 13. The slide pin holder assembly according to claim 12, wherein a ratio d/D of an outside diameter (d) of the slide pin to an inside diameter (D) of the stem through hole is approximately 1.36 to 1.40.
  • 14. The slide pin holder assembly according to claim 12, wherein a ratio (h/d) of a distance h from a plane extending through said chamfered portion along the upper surface of the slide pin to an outside diameter (d) of the slide pin is approximately 0.73 to 0.82.
  • 15. The slide pin holder assembly according to claim 13, wherein a ratio (h/d) of a distance h from a plane extending through said chamfered portion along the upper surface of the slide pin to the outside diameter (d) of the slide pin is approximately 0.73 to 0.82.
Priority Claims (1)
Number Date Country Kind
2001-215688 Jul 2001 JP
US Referenced Citations (5)
Number Name Date Kind
4770137 Okabe et al. Sep 1988 A
5488934 Shirai et al. Feb 1996 A
5758612 Tsuzuku et al. Jun 1998 A
6302070 Tsukui et al. Oct 2001 B1
6386163 Tsukui et al. May 2002 B2
Foreign Referenced Citations (4)
Number Date Country
199 41 367 Mar 2000 DE
100 00 239 Jul 2000 DE
1 020 619 Jul 2000 EP
10184327 Jul 1998 JP