Information
-
Patent Grant
-
6571758
-
Patent Number
6,571,758
-
Date Filed
Friday, June 14, 200222 years ago
-
Date Issued
Tuesday, June 3, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Denion; Thomas
- Chang; Ching
Agents
- Birch, Stewart, Kolasch & Birch, LLP
-
CPC
-
US Classifications
Field of Search
US
- 123 9012
- 123 9015
- 123 9016
- 123 9017
- 123 9024
- 123 9026
- 123 9027
- 123 9031
- 123 901
- 123 9048
- 123 9052
- 123 9038
- 123 198 F
- 123 906
- 251 251
- 074 569
-
International Classifications
-
Abstract
A valve pause mechanism of a four-stroke internal combustion engine includes a valve pause mechanism. A valve lifter fitted between a valve cam and a valve stem of a poppet valve is always pressed in a direction in which the valve lifter contacts the valve cam with a lifter spring. However, a slide pin is fitted into a slide pin holder fitted in the valve lifter so that a slide pin can slide in a direction perpendicular to the valve stem. A stem working face in contact with the valve stem of the poppet valve and a stem through hole that the valve stem pierces are both adjacently formed in the slide pin and a slide pin driving mechanism. The slide pin driving mechanism selectively makes the stem working face and the stem through hole face the valve stem by moving the slide pin. A side of the slide pin at the back of the stem working face is chamfered across the stem through hole. A plane perpendicular to the central axis of the stem through hole is formed in a chamfered part and its both ends in a direction of the central axis of the slide pin continue to the peripheral surface of the slide pin in a smooth curve. The aforementioned arrangement provides a valve pause mechanism with a durable, relatively light slide pin.
Description
BACKGROUND OF THE INVENTION
CROSS-REFERENCES TO RELATED APPLICATIONS
This nonprovisional application claims priority under 35 U.S.C. §119(a) on Patent Application No. 2001-215688 filed in Japan on Jul. 16, 2001, the entirety of which is herein incorporated by reference.
1. Field of the Invention
The present invention relates to a valve pause mechanism, and more particularly to a valve pause mechanism fitted between a valve lifter in reciprocating contact with a valve cam of a four-stroke internal combustion engine and a valve stem of a poppet valve.
2. Description of the Background Art
Japanese published unexamined patent application No. Hei 10-184327, the entirety of which is hereby incorporated by reference, describes an example of a valve pause mechanism of the background art.
As seen in
FIGS. 14
to
16
of the present application, a valve lifter
03
fitted is into a cylinder head
01
of a four-stroke internal combustion engine so that the valve lifter
03
can slide in contact with a valve cam
02
. The valve lifter
03
is also pressed by a lifter spring
04
. A slide pin holder
05
is fitted into the valve lifter
03
and a slide pin
06
is inserted into the slide pin holder
05
so that the slide pin
06
can slide perpendicularly to a direction in which the valve lifter
03
is moved.
As shown in
FIG. 15
, the slide pin
06
is cylindrical. A stem working face
06
a
is formed by a part of the side of the slide pin
06
cut out flat. A stem through hole
06
b
is made perpendicularly to the central axis of the cylinder next to the stem working face
06
a
. The slide pin
06
pressed by a spring
07
is slid by oil pressure. A valve stem
08
is arranged so as to be pressed by a valve spring
09
so that the top end faces the stem working face
06
a
, or the stem through hole
06
b
respectively adjacent to the slide pin
06
.
Therefore, where the slide pin
06
is located in a position in which the stem working face
06
a
faces the top end of the valve stem
08
(see FIG.
16
), the valve stem
08
can be lowered via the slide pin
06
. The valve can be opened or closed by lifting or lowering the valve stem
08
together with the valve lifter
03
lifted or lowered by the rotation of the valve cam
02
.
When the slide pin
06
is moved and is located in a position in which the stem through hole
06
b
faces the top end of the valve stem
08
(a state shown in FIG.
14
), the valve stem
08
is not untracked from the stem through hole
06
b
and cannot be lowered. Accordingly, the operation of the valve can be paused with the aforementioned arrangement.
The present inventors have determined that the inertial weight of a valve system increases by a quantity representative of the additional weight of the valve pause mechanism. A load of the valve spring is required to be increased corresponding to the increase in inertial weight and as a result, friction between the cam and the lifter increases.
As shown in
FIG. 16
, e.g., in the case of the slide pin
06
having the above-mentioned arrangement, the top end of the valve stem
08
is in contact with the stem working face
06
a
of the slide pin
06
in a valve operation state and a load is applied thereto. Stress is apt to concentrate on the deepest point P of an opening slightly within the stem through hole
06
b
at the back of the stem working face
06
a.
Therefore, the present inventors have also determined that durability of the slide pin against the bending stress in the valve operation state should be considered based upon the dimensional relation between the outside diameter of the slide pin and the stem through hole, and the relation of a load from the valve spring.
SUMMARY OF THE INVENTION
The present invention overcomes the shortcomings associated with the background art and achieves other advantages not realized by the background art.
An object of the present invention is to provide a valve pause mechanism provided with a durable slide pin of lightweight.
One or more of the objects of the present invention is accomplished by a valve pause mechanism for a four-stroke internal combustion engine comprising a valve cam; a poppet valve having a valve stem; a lifter spring; a valve lifter fitted between the valve cam and the valve stem, wherein the poppet valve is always pressed in a direction in which the valve lifter remains in an operating contact position with the valve cam by the lifter spring; a slide pin holder being fitted within the valve lifter; a slide pin being fitted into the slide pin holder, the slide pin being capable of sliding in a reciprocating motion in a direction perpendicular to the valve stem and having an upper surface and a lower surface; a stem working face on the lower surface of the slide pin; a stem through hole adjacent to the stem working face; a slide pin driving mechanism, the slide pin driving mechanism selectively applying the stem working face and the stem through hole to the valve stem by sliding the slide pin in the reciprocating motion; a chamfered portion being formed along the upper surface of the slide pin and extending along a portion of the stem through hole.
One or more of the objects of the present invention is also accomplished by a slide pin holder assembly for a valve pause mechanism of a four-stroke internal combustion engine comprising a valve lifter having a valve lifter spring; a slide pin holder being fitted within the valve lifter; a cylindrical slide pin being fitted into the slide pin holder, the slide pin being capable of sliding in a reciprocating motion in a direction perpendicular to the valve stem and having an upper surface and a lower surface; a stem working face on the lower surface of the slide pin; a stem through hole adjacent to the stem working face; a chamfered portion being formed along the upper surface of the slide pin and extending along a portion of the stem through hole.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will become more fully understood from the detailed description given hereinafter and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
FIG. 1
is a side view showing a four-stroke internal combustion engine with a valve pause mechanism according to an embodiment of the present invention;
FIG. 2
is a top view showing a front cylinder head from which a front head cover is detached according to the present invention;
FIG. 3
is a sectional view viewed along a line III—III in
FIG. 2
;
FIG. 4
is an enlarged sectional view showing a part shown in
FIG. 3
in a valve paused state;
FIG. 5
is a sectional view viewed along a line V—V in
FIG. 4
;
FIG. 6
is a perspective view showing a slide pin holder according to the present invention;
FIG. 7
is a perspective view showing a slide pin according to the present invention;
FIG. 8
is a sectional view showing the slide pin of
FIG. 7
;
FIG. 9
is a bottom view showing the slide pin of
FIG. 7
;
FIG. 10
is a top view showing the slide pin of
FIG. 7
;
FIG. 11
is an enlarged sectional view showing a part shown in
FIG. 3
in which the valve is not in a paused state;
FIG. 12
is a sectional view showing a state in which the valve is not paused and an exhaust valve is opened by a cam;
FIG. 13
is a graphical view showing the variation of stress ó with respect to a distance h;
FIG. 14
is a sectional view showing an essential portion of a conventional valve pause mechanism of the background art;
FIG. 15
is a perspective view showing a slide pin used in the valve pause mechanism of the background art; and
FIG. 16
is a sectional view showing a state in which the slide pin and a valve stem are in contact in the valve pause mechanism of the background art.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention will hereinafter be described with reference to the accompanying drawings. Referring to
FIGS. 1
to
13
, one embodiment of the invention will be described hereinafter.
FIG. 1
is a side view showing a four-stroke internal combustion engine with a valve pause mechanism according to an embodiment of the present invention.
FIG. 2
is a top view showing a front cylinder head from which a front head cover is detached according to the present invention.
FIG. 3
is a sectional view viewed along a line III—III in FIG.
2
.
FIG. 4
is an enlarged sectional view showing a part shown in
FIG. 3
in a valve paused state.
FIG. 5
is a sectional view viewed along a line V—V in FIG.
4
.
FIG. 6
is a perspective view showing a slide pin holder according to the present invention.
FIG. 7
is a perspective view showing a slide pin according to the present invention.
FIG. 8
is a sectional view showing the slide pin of FIG.
7
.
FIG. 9
is a bottom view showing the slide pin of FIG.
7
.
FIG. 10
is a top view showing the slide pin of FIG.
7
.
FIG. 11
is an enlarged sectional view showing a part shown in
FIG. 3
in which the valve is not in a paused state.
FIG. 12
is a sectional view showing a state in which the valve is not paused and an exhaust valve is opened by a cam.
FIG. 13
is a graphical view showing the variation of stress ó with respect to a distance h.
An OHC four-stroke internal combustion engine
1
mounted in a motorcycle (not shown) is a fore and aft V-type internal combustion engine in which a crankshaft (not shown) is directed in a direction of the width of the vehicle body. A cylinder on the front side of the vehicle body and a cylinder on the rear side of the vehicle body make a right included angle as shown in FIG.
1
. The body of the OHC four-stroke internal combustion engine
1
includes a cylinder block
2
, a crankcase
3
integrated with the cylinder block
2
on the lower surface of the cylinder block
2
, two pairs of cylinder heads
4
integrated with the head end of a cylinder bank on the front side of the vehicle body and a cylinder bank on the rear side of the vehicle body in the cylinder block
2
, respectively. Two pairs of head covers
5
respectively cover the heads of the cylinder heads
4
.
The cylinder blocks
2
are installed on the front side of the vehicle body and on the rear side of the vehicle body. In each cylinder block
2
two cylinder bores
6
are arranged in the direction of the body width as shown in
FIG. 2
(only the cylinder block on the front side of the vehicle body out of the cylinder blocks on the front side and the rear side is shown), thereby forming a four-cylinder OHC four-stroke internal combustion engine
1
. A pent roof type concave portion
7
is respectively formed in a location corresponding to the cylinder bore
6
on the lower surface of each cylinder head
4
located on the front side and on the rear side of the vehicle body as shown in
FIG. 3. A
combustion chamber
8
is formed by the cylinder bore
6
, the concave portion
7
and a piston (not shown) fitted into the cylinder bore
6
.
Further, in each cylinder bank of the V-type four-cylinder OHC four-stroke internal combustion engine
1
, an intake system (not shown) including a carburetor and an intake chamber is arranged on the side of a cylinder included angle (on the side in contact with the V-shaped fore and after space A shown in
FIG. 1
, e.g., the space between the cylinder bank on the front side of the vehicle body and the cylinder bank on the rear side of the vehicle body). An exhaust pipe (not shown) is connected outside each cylinder bank on the front side and on the rear side of the vehicle body (the outside B of the fore and after V-type space A).
Further, as shown in
FIG. 3
, on the rear side of the cylinder head
4
on the front side of the vehicle body, one intake passage on the upstream side connected to the intake system is branched into two intake passages on the downstream side of the intake. An inlet port
9
open to the combustion chamber
8
in two locations is formed on the front side of the cylinder head
4
on the front side of the vehicle body. Two exhaust passages on the upstream side open to the combustion chamber
8
in two locations are integrated in one exhaust passage on the downstream side of the exhaust. An exhaust port
10
is formed and connected to the exhaust pipe (not shown).
As shown in
FIG. 2
, intake poppet valves
13
a
and
13
b
and exhaust poppet valves
14
a
and
14
b
that respectively seal two inlet openings
11
a
and
11
b
and two exhaust openings
12
a
and
12
b
so that the valves can be opened or closed are provided in the cylinder head
4
. An inlet port and an exhaust port (reversed in fore and after positions with respect to the inlet port
9
and the exhaust port
10
in the cylinder head
4
on the front side of the vehicle body) are also formed in the cylinder head
4
on the rear side of the vehicle body.
Furthermore, as shown in
FIG. 2
, the intake poppet valve
13
a
is provided in the inlet opening
1
a located on the outside of the vehicle body in each cylinder bore
6
. The intake poppet valve
13
a
is opened or closed with a valve lifter
17
(without a valve pause mechanism shown in
FIG. 3
) The opening or closing of the exhaust poppet valve
14
a
can be paused by a valve lifter
18
having the valve pause mechanism shown in
FIG. 3
attached. The exhaust poppet valve
14
a
is provided in the exhaust opening
12
a
located on the outside of the vehicle body in each cylinder bore
6
.
The intake poppet valve
13
b
to which the valve lifter
18
with the valve pause mechanism is attached is provided in the inlet opening
11
b
located on the inside of the vehicle body in each cylinder bore
6
, e.g., opposite to the inlet opening
11
a
on the outside of the vehicle body. A valve lifter
17
without the valve pause mechanism is attached to the exhaust opening
12
b
located on the inside of the vehicle body in each cylinder bore
6
, e.g., opposite to the exhaust opening
12
a
on the outside of the vehicle body (not shown in the longitudinal sectional view).
Only the intake poppet valve
13
a
provided in the inlet opening
11
a
on the outside of the vehicle body in the cylinder head
4
on the front side of the vehicle body, e.g., provided with the valve lifter
17
without the valve pause mechanism, and the exhaust poppet valve
14
a
provided in the exhaust opening
12
a
and with the valve lifter
18
having the valve pause mechanism will be described hereinafter.
An inlet camshaft
19
is arranged over an extension of a valve stem
15
a
of the intake poppet valve
13
a
. An exhaust camshaft
20
is arranged over an extension of a valve stem
16
a
of the exhaust poppet valve
14
a
. The inlet camshaft
19
and the exhaust camshaft
20
are attached to the cylinder head
4
respectively by a camshaft holder
23
located in the center and a camshaft holder
24
located on the right side in the direction of the body width, respectively, so that the respective camshafts can be rotated as shown in FIG.
2
.
An inlet cam
21
of the inlet camshaft
19
and an exhaust cam
22
of the exhaust camshaft
20
in every cylinder bore
6
are touched to each top face of the valve lifter
17
a
without the valve pause mechanism of the intake poppet valve
13
a
and the valve lifter
18
a
with the valve pause mechanism of the exhaust poppet valve
14
a
. Driven sprockets
25
,
25
are respectively integrated with the inlet camshaft
19
and the exhaust camshaft
20
at the right end of the vehicle body. An endless chain (not shown) is laid between a drive sprocket (not shown) integrated with a crankshaft (not shown) and the driven sprockets
25
,
25
. When the OHC four-stroke internal combustion engine
1
is operated, the inlet cam
21
and the exhaust cam
22
are rotated at a speed equivalent to a half of the rotational speed of the crankshaft and in the same direction.
In the intake poppet valve
13
a
to which the valve lifter
17
without the valve pause mechanism is attached, a valve guide cylinder
26
for guiding and supporting the valve stem
15
a
of the intake poppet valve
13
a
is formed. Accordingly, the stem is formed longer by the quantity without the valve pause mechanism to compensate for the reduced length of the valve pause mechanism.
A retainer
27
is fitted to the top of the valve stem
15
a
of the intake poppet valve
13
a
. The retainer
27
is integrated with the top end of the valve stem
15
a
by a cotter
28
. Two inside and outside valve springs
30
,
31
are fitted in parallel between a valve spring retainer
29
in the vicinity of an upper part of the valve guide cylinder
26
and the retainer
27
in parallel and the intake poppet valve
13
a
is always pressed in a direction in which the opening
11
a
of the inlet port
9
is sealed by the spring of the valve springs
30
,
31
.
A shim
33
is fitted between the top end of the valve stem
15
a
of the intake poppet valve
13
a
and the top wall
17
a
of the valve lifter
17
in a central hole of the retainer
27
. The top wall
17
a
of the valve lifter
17
without the valve pause mechanism is pressed in a direction in which the top wall is touched to the inlet cam
21
by the spring force of the valve springs
30
,
31
.
In the exhaust poppet valve
14
a
to which the valve lifter
18
with the valve pause mechanism is attached, a valve guide cylinder
34
for guiding and supporting the valve stem
16
a
of the exhaust poppet valve
14
a
so that the valve stem can be slid is formed shorter by a length corresponding to the length of the valve pause mechanism. A retainer
35
is fitted on an upper part in place of the top end of the valve stem
16
a
of the exhaust poppet valve
14
a
. The retainer
35
is integrated with the upper part of the valve stem
16
a
by a cotter
36
. A valve spring
38
is fitted between a spring retainer
37
in the vicinity of the upper part of the valve guide cylinder
34
and the retainer
35
.
A lifter spring
39
having a larger diameter than the diameter of the valve spring
38
is fitted between the spring retainer
37
and the valve lifter
18
a
with the valve pause mechanism. Therefore, the exhaust poppet valve
14
a
is always pressed in a direction in which the exhaust opening
12
a
of the exhaust port
10
is sealed by the spring of the valve spring
38
. The top wall
18
a
of the valve lifter
18
is pressed in a direction in which the top wall is touched to the exhaust cam
22
by the spring of the lifter spring
39
.
In the center of the top wall
18
a
of the valve lifter
18
with the valve pause mechanism, a thick part
57
slightly thicker than the peripheral part for functioning as a shim is formed. A thick shim
18
c
is formed in various thickness and a few types of valve lifters with the valve pause mechanism are easily prepared as necessary by the individual application.
The valve pause mechanism
41
in the valve lifter
18
will be described hereinafter. As shown in
FIGS. 4 and 5
, the cylindrical peripheral wall
18
b
of the valve lifter
18
with the valve pause mechanism is guided into a lifter guide hole
52
provided in the cylinder head
4
. The cylindrical peripheral wall
18
b
can be vertically slid and adjusted. A slide pin holder
43
is fitted in the valve lifter
18
with the valve pause mechanism.
For the slide pin holder
43
, as shown in
FIG. 6
, a central cylindrical part
43
a
and a peripheral circular part
43
b
are coupled via cross members
43
c
,
43
d
. A circular hole of the cylindrical part
43
a
functions as a stem guide hole
43
e
. A peripheral concave groove
56
is formed on the peripheral surface of the circular part
43
b
. A slide pin hole
44
is formed in the cross member
43
c
directed in one direction of the diameter in a state in which one end is closed. A through hole
44
a
is provided near to the closed end of the slide pin hole
44
and a guide pin hole
44
b
is open to the open, opposite end.
The circular part
43
b
of the slide pin holder
43
is inserted along the cylindrical peripheral wall
18
b
of the valve lifter
18
with the valve pause mechanism and the upper end of the cylindrical part
43
a
is in contact with the shim
18
c
. The slide pin
45
is fitted into the slide pin hole
44
of the slide pin holder
43
so that the slide pin can be slid within the hole
44
.
The slide pin
45
is cylindrical as shown in
FIGS. 7
to
10
. A part of the side is cut out flat to form a stem working face
45
a
. A stem through hole
46
is made perpendicularly to the stem working face
45
a
and the central axis of the cylindrical pin next to the stem working face
45
a.
The side at the back of the stem working face
45
a
of the slide pin
45
is chamfered across the stem through hole
46
to form a chamfered portion
45
b
. A plane
45
c
(a part parallel to the stem working face
45
a
and shown by a grid-like hatch in
FIG. 10
) perpendicular to the central axis of the stem through hole
46
is formed within the chamfered portion
45
b
. Both ends of the plane
45
c
in a direction of the central axis of the slide pin extend toward the peripheral surface of the slide pin
45
in a smooth curve.
A guide groove
45
d
is formed extending in a radial direction at one end of the slide pin
45
. A spring guide hole
45
e
is provided to the other end, and a part of an opening edge of the spring guide hole
45
e
is cut out and a vent groove
45
f
is formed. Where a ratio d/D of the outside diameter of the cylindrical slide pin
45
d
to the inside diameter of the stem through hole
46
D (as shown in
FIG. 8
) is preferably set in a range of 1.36 to 1.40, the present inventors have determined that structural integrity and strength is maximized while still providing a relatively light slide pin.
A distance, e.g., a distance acquired by subtracting the depth of the chamfered part
45
b
up to the plane
45
c
from the outside diameter d, from the plane
45
c
of the chamfered part
45
b
to the side at the back of the slide pin
45
is indicated as “h” in FIG.
8
. When the ratio d/D is in a range of 1.36 to 1.40, the ratio h/d of the distance h to the outside diameter d of the slide pin
45
is preferably designed so that it is in the range of 0.73 to 0.82.
A pin spring
49
is inserted into the spring guide hole
45
e
of the slide pin
45
. The slide pin is inserted into the slide pin hole
44
of the slide pin holder
43
from a part including the pin spring
49
. A guide pin
47
is fitted into the guide pin hole
44
b
. and the guide groove
45
d
of the slide pin
45
is pierced. The position of the slide pin
45
is regulated and the movement of the slide pin
45
controlled by a spring force from the pin spring
49
regulated by the guide pin
47
.
The slide pin holder
43
, into which the slide pin
45
is inserted as described above, is inserted into the valve lifter
18
with the valve pause mechanism. When the valve lifter
18
with the valve pause mechanism is inserted into the lifter guide hole
52
, the top end of the valve stem
16
a
of the exhaust poppet valve
14
is guided by a lower part of the stem guide hole
43
e
of the slide pin holder
43
. The top end of the valve stem
16
a
is opposed to the stem through hole
46
or the stem working face
45
a
, e.g., as seen in FIG.
4
.
The upper end of the lifter spring
39
is in contact with the slide pin holder
43
and presses the valve lifter
18
with the valve pause mechanism upward via the slide pin holder
43
. The valve lifter is accordingly brought into contact with to the exhaust cam
22
. Plural side holes
55
communicating with the peripheral concave groove
56
of the slide pin holder
43
, regardless of the position of the valve lifter
18
a
of the valve pause mechanism, are made on the cylindrical peripheral wall
18
b
of the valve lifter
18
. An inside concave groove
53
communicating with the side hole
55
is formed in the lifter guide hole
52
of the cylinder head
4
. The inside concave groove
53
communicates with a pressure oil passage
51
of the cylinder head
4
via a connecting hole
54
.
The pressure oil passage
51
is connected to a discharge port of a hydraulic pump (not shown) provided in the OHC four-stroke internal combustion engine
1
via a control valve (not shown). Pressurized oil is led to the opening of the slide pin hole
44
of the slide pin holder
43
from the pressure oil passage
51
through the connecting hole
54
, the inside concave groove
53
, the side hole
55
and the peripheral concave groove
56
by a hydraulic drive unit
50
described above. This flow of pressurized oil permits the slide pin
45
to be slid against the pin spring
49
.
In a state where the OHC four-stroke internal combustion engine
1
is operated at low speed or a low load, and very little or no pressure oil is supplied to the pressure oil passage
51
, the pressurized oil is not led to the slide pin hole
44
. The slide pin
45
is pressed and moved by the spring of the pin spring
49
and as shown in
FIGS. 4 and 5
, the bottom of the guide groove
45
d
is fitted to the guide pin
47
with the stem through hole
46
located over the valve stem
16
a
, e.g., the valve stem
16
a
is aligned in a position that allows extension through the slide pin and in contact with the valve lifter
18
.
In the above-mentioned low-speed or low-load operation, the top of the valve stem
16
a
(
15
b
) of the exhaust poppet valve
14
a
(and the intake poppet valve
13
b
) pierces the stem through hole
46
of the slide pin
45
. Accordingly, slide pin
45
can be relatively freely slid, and the exhaust poppet valve
14
a
(the intake poppet valve
13
b
) is held in a closed state even if the valve lifter
18
with the valve pause mechanism is vertically lifted or lowered by the exhaust cam
22
(the inlet cam
21
). Therefore, despite the normal operation of the exhaust cam and the engagement with the valve lifter
18
, the exhaust poppet valve
14
a
remains in a valve paused state.
Alternatively, when the OHC four-stroke internal combustion engine
1
is operated at low speed or at a low load and pressure oil is supplied to the pressure oil passage
51
, pressure oil is led from the pressure oil passage
51
into the slide pin hole
44
via the connecting hole
54
, the inside concave groove
53
, the side hole
55
and the peripheral concave groove
56
. The slide pin
45
is moved against the spring force of the pin spring
49
by the flow of pressurized oil at the entrance of the slide pin hole
44
. As shown in
FIGS. 11 and 12
, when the top end of the valve stem
16
a
(
15
b
) of the exhaust poppet valve
14
a
(the intake poppet valve
13
b
) is opposite to the stem working face
45
a
of the slide pin
45
and the valve lifter
18
with the valve pause mechanism is lifted or lowered by the exhaust cam
22
(the inlet cam
21
), the exhaust poppet valve
14
a
(the intake popper valve
13
b
) is opened or closed via the slide pin
45
as shown in
FIGS. 11 and 12
.
Since the slide pin
45
is lightened owing to the chamfered part
45
b
, the equivalent weight of the exhaust poppet valve
14
a
(the intake poppet valve
13
b
) decreases in the valve lifter
18
having the aforementioned valve pause mechanism. Accordingly, the load of the lifter spring
39
and the valve spring
38
is reduced and power loss for opening or closing of the applicable valves, e.g., intake poppet valve
13
b
and exhaust poppet valve
14
a
, is reduced.
The ratio d/D of the outside diameter d of the slide pin
45
to the inside diameter D of the stem through hole
46
is set to a range of 1.36 to 1.40 to maintain and maximize structural integrity while still providing an advantageously lightweight slide pin
45
.
As a plane
45
c
perpendicular to the central axis of the stem through hole
46
is formed in the chamfered part
45
b
as shown by a grid-like hatch in FIG.
10
and its both ends in a direction of the central axis of the slide pin continue to the peripheral surface of the slide pin in a smooth curve, stress generated in the opening of the stem through hole
46
at the back does not concentrate on one point when the top end of the valve stem
16
a
is touched to the stem working face
45
a
of the slide pin
45
and presses it, is diffused on the chamfered plane
45
c
and the durability is greatly increased.
Further, maximum stress generated in the slide pin can be minimized by pressure that the slide pin receives from the valve stem in a valve-operated state. Specifically, by setting the ratio hid of distance h from the plane
45
c
of the chamfered part
45
b
to the side at the back to the outside diameter d of the slide pin to approximately 0.73 to 0.82, the maximum stress generated is desirably minimized in the slide pin
45
. A value of the ratio h/d is acquired based upon the result of the measurement of the variation of stress ó when the outside diameter d of the slide pin
45
is fixed and distance h is varied.
FIG. 13
is a graphical view showing the variation of the stress ó with respect to the distance h of the aforementioned slide pin
45
configurations.
The present inventors have determined that when the distance h is small, e.g., the chamfered part is relatively deep chamfered, the thickness of the stem through hole
46
decreases, the flexural rigidity is deteriorated and stress is undesirably increased. Conversely, when the distance h is large, the slide pin is close to a conventional, unchamfered slide pin of the background art, and stress is apt to concentrate on the deepest part in the opening of the stem through hole
46
(see a point P shown in
FIG. 16
) and stress is undesirably increased as well.
Therefore, as shown in
FIG. 13
, the variation of stress forms a convex curve downward. The curve has the minimum value ó
min
of stress ó at a lowpoint of the curve. It is determined from these experimental results that the ratio h/d in a range of 0.73 to 0.82 provides the minimum value ó
min
.
In low-speed or low-load operation, the exhaust poppet valve
14
a
and the intake poppet valve
13
b
are respectively paused by the valve lifters
18
a
and
18
b
with the aforementioned valve pause mechanisms. When the intake poppet valve
13
a
and the exhaust poppet valve
14
b
, respectively always opened or closed, are diagonally located as shown in
FIG. 2
, a swirl is generated in an air-fuel mixture in the combustion chamber
8
. Accordingly, ignition is executed securely and reliably and the partial or incomplete combustion is prevented and fuel economy is improved.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Claims
- 1. A valve pause mechanism for a four-stroke internal combustion engine comprising:a valve cam; a poppet valve having a valve stem; a lifter spring; a valve lifter fitted between the valve cam and the valve stem, wherein said poppet valve is always pressed in a direction in which the valve lifter remains in an operating contact position with the valve cam by the lifter spring; a slide pin holder being fitted within the valve lifter; a slide pin being fitted into the slide pin holder, said slide pin being capable of sliding in a reciprocating motion in a direction perpendicular to the valve stem and having an upper surface and a lower surface; a stem working face on the lower surface of said slide pin; a stem through hole adjacent to said stem working face; a slide pin driving mechanism, said slide pin driving mechanism selectively applying the stem working face and the stem through hole to the valve stem by sliding the slide pin in said reciprocating motion; a chamfered portion being formed along said upper surface of said slide pin and extending along a portion of the stem through hole.
- 2. The valve pause mechanism according to claim 1, wherein a ratio d/D of an outside diameter (d) of the slide pin to an inside diameter (D) of the stem through hole is approximately 1.36 to 1.40.
- 3. The valve pause mechanism according to claim 1, wherein a ratio (h/d) of a distance h from a plane extending through said chamfered portion along the upper surface of the slide pin to an outside diameter (d) of the slide pin is approximately 0.73 to 0.82.
- 4. The valve pause mechanism according to claim 2, wherein a ratio (h/d) of a distance h from a plane extending through said chamfered portion along the upper surface of the slide pin to the outside diameter (d) of the slide pin is approximately 0.73 to 0.82.
- 5. The valve pause mechanism according to claim 1, said slide pin holder further including a central cylindrical portion and a peripheral circular portion being coupled via a pair of cross members.
- 6. The valve pause mechanism according to claim 5, said slide pin holder further including a circular hole within the cylindrical part and axially aligned with at least said valve stem.
- 7. The valve pause mechanism according to claim 5, said slide pin holder further including a peripheral concave groove being formed on the peripheral circular portion, and a slide pin hole formed within at least one of said cross members.
- 8. The valve pause mechanism according to claim 7, wherein said slide pin hole includes a closed end and an opened end, a through hole being provided adjacent to the closed end and a guide pin hole opening to the opened end.
- 9. The valve pause mechanism according to claim 6, said slide pin holder further including a peripheral concave groove being formed on the peripheral circular portion, and a slide pin hole formed within at least one of said cross members.
- 10. The valve pause mechanism according to claim 9, wherein said slide pin hole includes a closed end and an opened end, a through hole being provided adjacent to the closed end and a guide pin hole opening to the opened end.
- 11. The valve pause mechanism according to claim 1, said slide pin further comprising a guide groove being formed extending in a radial direction at a first end of the slide pin, a spring guide hole being provided on an opposite end, and a portion of an opening edge of the spring guide hole having a vent groove.
- 12. A slide pin holder assembly for a valve pause mechanism of a four-stroke internal combustion engine comprising:a valve lifter having a valve lifter spring; a slide pin holder being fitted within the valve lifter; a cylindrical slide pin being fitted into the slide pin holder, said slide pin being capable of sliding in a reciprocating motion in a direction perpendicular to the valve stem and having an upper surface and a lower surface; a stem working face on the lower surface of said slide pin; a stem through hole adjacent to said stem working face; a chamfered portion being formed along said upper surface of said slide pin and extending along a portion of the stem through hole.
- 13. The slide pin holder assembly according to claim 12, wherein a ratio d/D of an outside diameter (d) of the slide pin to an inside diameter (D) of the stem through hole is approximately 1.36 to 1.40.
- 14. The slide pin holder assembly according to claim 12, wherein a ratio (h/d) of a distance h from a plane extending through said chamfered portion along the upper surface of the slide pin to an outside diameter (d) of the slide pin is approximately 0.73 to 0.82.
- 15. The slide pin holder assembly according to claim 13, wherein a ratio (h/d) of a distance h from a plane extending through said chamfered portion along the upper surface of the slide pin to the outside diameter (d) of the slide pin is approximately 0.73 to 0.82.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-215688 |
Jul 2001 |
JP |
|
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