Some embodiments generally relate to the conversion of sunlight to electric current. More specifically, embodiments may relate to improved photovoltaic cells for use in conjunction with solar collectors.
A solar cell includes photovoltaic material for generating charge carriers (i.e., holes and electrons) in response to received photons. The photovoltaic material includes a p-n junction which creates an electric field within the photovoltaic material. The electric field directs the generated charge through the photovoltaic material and to elements electrically coupled thereto. Many types of solar cells are known, which may differ from one another in terms of constituent materials, structure and/or fabrication methods. A solar cell may be selected for a particular application based on its efficiency, electrical characteristics, physical characteristics and/or cost.
A multijunction solar cell generally comprises one or more monojunction solar cells (i.e., a solar cell as described above) monolithically formed on one or more other monojunction solar cells. The photovoltaic material of each of the monojunction solar cells is associated with a different bandgap. Consequently, each monojunction solar cell of the multijunction solar cell absorbs (i.e., converts) photons from different portions of the solar spectrum.
The individual monojunction solar cells of a multijunction solar cell are connected in series. The voltage developed by the multijunction solar cell is therefore equal to the sum of the voltages across each of the monojunction solar cells. However, the current flowing through the multijunction solar cell is limited to the current produced by its lowest current-producing monojunction solar cell. The excess current produced by one or more of the other monojunction solar cells is dissipated as heat, thereby wasting the excess current and elevating the cell temperature. Increased cell temperature typically results in decreased cell efficiency.
Improved monolithic multijunction solar cells are desired.
The present invention provides for a monolithic photovoltaic (PV) cell comprising a first surface and second surface and two or more PV cell materials disposed between the surfaces. The monolithic PV cell may convert solar irradiation received on the second surface and convert the irradiation into useable electrical energy. The monolithic PV cell of this invention may be comprised of a first and second PV cell material, and each material may include a first region exhibiting an excess of a first type of charge carrier and a second region of the photovoltaic material exhibiting an excess of a second type of charge carrier. The monolithic cell of this invention may also include a third PV cell material comprised of a first region of the third material exhibiting an excess of the first type of charge carrier and a second region of the third photovoltaic material exhibiting an excess of the second type of charge carrier. In some embodiments, an optional dielectric layer may be placed between two of the PV cell materials.
A first contact may be connected to the second region of the first PV cell material, a second contact may be connected to the first region of the first PV cell material, a third contact may be connected to the first region of the second PV cell material and a fourth contact may be connected to the third PV cell material. The first surface of the monolithic PV cell of this invention may be disposed between a portion of the first, second, and fourth contacts and the second region of the first PV cell material.
The construction and usage of embodiments will become readily apparent from consideration of the following specification as illustrated in the accompanying drawings, in which like reference numerals designate like parts.
The following description is provided to enable any person in the art to make and use the described embodiments and sets forth the best mode contemplated for carrying out some embodiments. Various modifications, however, will remain readily apparent to those in the art.
Device 100 of
First surface 140 and second surface 150 are disposed on opposite sides of device 100. Each of cells 110 through 130 are disposed between first surface 140 and second surface 150. The thickness of monolithic PV cell between first surface 140 and second surface 150 in some embodiments may be greater than 2000 angstroms thick. Second surface 150 is at least partially transparent. In this regard, photons of at least part of the sunlight spectrum may pass through second surface 150 and into device 100 during operation of device 100.
Contacts 160, 170, 180 and 190 may be used to extract current from device 100 during operation. Each of contacts 160 is electrically connected to region 114 of cell 110. Each of contacts 170 is electrically connected to region 112 of cell 110, and electrically insulated from region 114 by virtue of dielectric insulator 175. Each of contacts 180 is electrically connected to region 134 of photovoltaic cell 130, and electrically insulated from regions 112 and 114 by virtue of dielectric insulator 185. In the embodiment shown in
At least a portion of each of contacts 160, 170 and 180 is disposed on the “back” of device 100. More specifically, first surface 140 is between region 114 and at least a portion of each of contacts 160, 170 and 180. Each of contacts 190 is electrically connected to region 122 of cell 120. Second surface 150, or the “front” side of device 100 through which light is received, may be between at least a portion of each of contacts 190 and region 122 of cell 120. Contacts 180, 170, and 160 may be located directly underneath contacts 190 to advantageously maximize active area material exposed to perpendicular exposure to solar radiation, while minimizing shadowing. The contacts 180, 170, and 160 may connect to specific regions in the monolithic cell by way of vias created through the device 100. Insulators 175 and 185 may prevent current leakage through other regions of the cell.
Terminals 216, 217, 218 and 219 of solar cell 210 represent contacts 160, 170, 180 and 190, respectively. Accordingly, the foregoing arrangement allows the extraction of current generated by photovoltaic cell 110 which exceeds the current generated by cells 120 and 130. Extraction of this excess current may increase an overall efficiency of device 100 and may lower an operating temperature of device 100 (also resulting in increased efficiency) with respect to prior arrangements. Embodiments are not limited to the arrangement of
An example of operation will now be provided in reference to
Surface 150 may receive light having any suitable intensity or spectra. Some photons of the received light are absorbed by second photovoltaic cell 120. For example, photons of the received light which exhibit energies greater than the bandgap associated with the second photovoltaic material enter second photovoltaic cell 120 and liberate holes in region 122 and electrons in region 124. The liberated electrons may be pulled into the region 122 and the liberated holes may be pulled into region 124 by means of an electric field established by and along p-n junction 126.
Photons of the received light which exhibit energies less than the bandgap associated with the second photovoltaic material may pass through photovoltaic cell 120 and into photovoltaic cell 130. Any of such photons which exhibit energies greater than the bandgap associated with the third photovoltaic material may liberate holes in region 132 and electrons in region 134. Again, the liberated electrons may be pulled into region 132 and the liberated holes may be pulled into region 134 by means of an electric field established by and along p-n junction 136.
The process may continue within photovoltaic cell 110 with respect to photons of the received light which exhibit energies less than the bandgaps associated with either the second photovoltaic material or the third photovoltaic material. These photons which exhibit energies greater than the bandgap associated with the first photovoltaic material liberate holes in region 112 and electrons in region 114. The liberated electrons are pulled into region 112 and the liberated holes are pulled into region 114 of photovoltaic cell 110 by means of an electric field established by and along p-n junction 116.
As described in the present Background, photovoltaic cell 110 may generate more current than either of photovoltaic cells 120 or 130. Contact 170 provides an exit path for the excess current so it may be harvested as useful energy. In some embodiments, photovoltaic cell material 110 is operated as a single junction solar cell having external contacts 160 and 170, while photovoltaic cell materials 120 and 130 are operated as a series-connected pair of cells having external contacts 180 and 190. A monolithic multijunction solar cell of this invention may transfer power to two or more inverters via separate terminal pairs (e.g., 160/170 and 180/190). This may provide for a parallel arrangement of inverters.
System 200 of
A solar cell according to some embodiments may retain the spectral advantages of a conventional triple junction solar cell and may be fabricated using similar technologies. For example, various layers of solar cell 100 may be formed using molecular beam epitaxy and/or metal organic chemical vapor deposition. According to some embodiments, photovoltaic cell 110 is fabricated according to known techniques and the remaining photovoltaic cells are fabricated thereon. Each of photovoltaic cells 110 through 130 may include several layers of various photovoltaic compositions and dopings.
Any suitable materials that are or become known may be incorporated into device 100. For example, photovoltaic cell 110 may comprise Germanium or any other suitable substrate (e.g., GaAs, Si etc.). Some examples of photovoltaic cell 130 include GaAs and GaInP, while examples of photovoltaic cell 120 include AlInP, GaInP and AlGaInP. The dielectric layer 135 may be comprised of any electrically insulating material such as, GaAs:Cr, InP:Fe, AlGaAs: O, phosphosilicate, SiO2, SiN4 and borosilicate, or any other material known in the art.
Contacts 390 are electrically coupled to region 322 of photovoltaic cell 320. Contacts 390, in some embodiments, are disposed over second surface 350 in a grid-like pattern to facilitate suitable collection of generated electrons. Again, any contacts described herein may exhibit any size, pattern or arrangement. Contacts 390 may be disposed directly over contacts 370 or 380 in order to beneficially minimize shading of active areas of PV cell material during direct irradiation of surface 350 of the monolithic PV cell.
Contacts 470 of cell 400 are electrically connected to region 412 of cell 410. However, in contrast to cell 100 no dielectric layer is disposed between any pair of photovoltaic cells. In addition, contacts 480 extend to region 432 of photovoltaic cell 430. Such an arrangement may facilitate fabrication of contacts 470 and 480 as well as dielectric insulators 475 and 485 in some embodiments. Such an arrangement may necessitate the use of three inverters in series in order to accommodate the electrical flow from the multijunction cell. Contacts 470 may extend to any suitable degree through region 432 of cell 430. Contacts 490 and 460 may be electrically connected to regions 422 and 414 respectively.
Cells 610 through 640 include regions (612, 622, 632, and 642) exhibiting an excess of a first type of charge carrier (e.g., electrons or holes) and regions (614, 624, 634, and 644) exhibiting an excess of a second type of charge carrier (e.g., holes or electrons). These regions create respective p-n junction 616 within photovoltaic cell 610, p-n junction 626 within photovoltaic cell 620, p-n junction 636 within photovoltaic cell 630 and p-n junction 646 within photovoltaic cell 640.
Cells 610 through 640 are disposed between a first surface 640 and a second surface 650. The second surface 650 is at least partially transparent to accept light into cell 600 during operation. Cell 640 is electrically isolated from cell 610 by dielectric layer 635. Contacts 660 are electrically connected to region 614 of cell 610. Contacts 670 are electrically connected to region 612 of cell 610, and electrically insulated from region 614 by dielectric insulator 675. Contacts 660 are electrically connected to region 614 of cell 610. Contacts 680 are electrically connected to region 644 of cell 640 and electrically insulated from cell 610 by dielectric insulator 685. First surface 640 is disposed between region 614 and at least a portion of each of contacts 660 and 670 and 680. Contacts 690 are electrically connected to region 622 of cell 620. Second surface 650 may be between at least a portion of each of contacts 690 and region 620. Cell 600 may be formed using molecular beam epitaxy, metal organic chemical vapor deposition, and/or other suitable techniques. According to some embodiments, photovoltaic cell 610 is initially fabricated and then dielectric layer 635, as well as photovoltaic cells 640 through 620, is fabricated thereon. Contacts 660, 670, 680 and 690 may be fabricated in any suitable order using any suitable process.
In contrast to the arrangements described above, first surface 840 is between at least a portion of each of contacts 890 and region 812 of cell 810. That is, at least a portion of each of contacts 860, 880, 870 and 890 is disposed on the “back” of cell 800. As a result, front surface 850 is not obscured by contacts and is able to receive light over its entire area. Taken alone, this change may increase an overall efficiency of cell 800 in comparison to cell 100. However, this increase may be offset by a decrease in efficiency due to a decreased total volume of photovoltaic material. The actual decrease in total volume may be controlled based on a size, shape and number of contacts 870, 880, and 890. Regardless of the effect on cell efficiency, the presence of all contacts on the back side of cell 800 may facilitate electrical connection thereof to external circuitry.
The several embodiments described herein are solely for the purpose of illustration. Embodiments may include any currently or hereafter-known versions of the elements described herein. Therefore, persons skilled in the art will recognize from this description that other embodiments may be practiced with various modifications and alterations.
This application is a continuation in part of U.S. patent application Ser. No. 12/424,658 entitled “Three Terminal Monolithic Multijunction Solar Cell”, filed Apr. 16, 2009.
Number | Date | Country | |
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Parent | 12424658 | Apr 2009 | US |
Child | 12573142 | US |