1. Field of the Invention
The present invention relates generally to electrical switching apparatus and, more particularly, to a bypass transfer switch including an interlock system. The invention also relates to an interlock system for a bypass transfer switch.
2. Background Information
Alternate power sources are provided for any number of applications which cannot withstand a lengthy interruption in electric power. Typically, electric power is provided from a primary source with back-up power provided by a secondary source. Often, the primary source is a utility power source and the secondary source is an auxiliary power source, such as an engine driven generator or a second utility source. The transfers between the two power sources can be made automatically or manually.
Transfer switches are well known in the art. See, for example, U.S. Pat. Nos. 5,397,868; 5,210,685; 4,894,796; and 4,747,061. Transfer switches operate, for example, to transfer a power consuming load from a circuit with a normal power supply to a circuit with an auxiliary power supply. Applications for transfer switches include stand-by applications, among others, in which the auxiliary power supply stands-by if the normal power supply should fail. Facilities having a critical requirement for continuous electric power, such as hospitals, certain plant processes, computer installations, and the like, have a standby power source, often a diesel generator. A transfer switch controls electrical connection of the utility lines and the diesel generator to the facility load buses. In many installations, the transfer switch automatically starts the standby generator and connects it to the load bus upon loss of utility power, and reconnects the utility power to the load bus if utility power is reestablished.
In the case of a generator driven auxiliary power source, power must be stabilized before the transfer can be made to the secondary source. In any event, the two power sources cannot be connected to the load simultaneously unless they suitably match their respective voltages, frequencies and phases. Some transfer switches affect an open transition between the power sources, that is, one is disconnected from the load bus before the other one is connected. Other transfer switches provide a closed transition wherein the one source is connected to the load bus before the other source is disconnected, in order that both power sources are connected in parallel during the transition.
Transfer switches commonly used to connect alternate power sources to a load, including networks, utilize a pair of switches each connecting one of the sources to the load. In order to prevent connecting unsynchronized sources together, the operation of the two switches is coordinated, typically by a mechanical interlock, in order that only one switch at a time can be turned on. Each transfer switch generally comprises a pair of circuit interrupters combined with a drive input and a linkage system. The preferred types of circuit interrupters have been molded-case switches and molded-case circuit breakers because these types are commercially available in a wide array of sizes and are relatively economical compared to other options. The circuit breaker enclosure or cassette of some of these circuit interrupters have a dual lever interlock feature. The preferred type of drive input depends on the application for the transfer switch. Motors are often preferred, but at other times there is a clear preference for manually-operated mechanisms.
One type of breaker bypass system is a four-way or four-breaker bypass system which typically comprises two adjacent normal line breakers positioned on top of two adjacent emergency line breakers. Such a system must comply with the logic scheme wherein if one breaker is on while two selected breakers are held off, the last breaker may be either on or off. Known four-way bypass transfer switches have accomplished this logic scheme through use of two-way cable interlocks between normal and emergency breakers for the transfer switch and bypass sections. However, this approach requires additional interlocking when performing bypassing operations, in order to ensure that unsynchronized paralleling of normal and emergency sources does not occur. Specifically, a plurality of commercially available locking assemblies such as, for example, KIRK® keys, are required between the normal breaker automatic transfer switch (ATS) and the emergency breaker (bypass) as well as between the emergency breaker (ATS) and the normal breaker (bypass). A KIRK® key is a well known keyed locking device. Utilizing KIRK® keys enables the four-way breaker interlocking scheme to be achieved, but it adds complexity and time to the bypass operation. In critical power applications, such as those previously discussed (e.g., without limitation, hospitals) where bypassing must occur very rapidly in order to resist an interruption in power, the added time and complexity of the KIRK® key bypass interlock scheme is unacceptable.
There is a need, therefore, for a simplified four-way bypass interlock system.
There is, therefore, room for improvement in bypass transfer switches and in interlock systems therefor.
These needs and others are satisfied by the present invention, which is directed to an interlock system for bypass transfer switch applications.
As one aspect of the invention, an interlock system is for a bypass transfer switch including a plurality of circuit breakers each having separable contacts and, an operating mechanism for opening and closing the separable contacts. The operating mechanism includes a poleshaft operable between first and second positions corresponding to the separable contacts being closed and opened, respectively, and a trip lever adapted to open the separable contacts when actuated. The interlock system comprises a plurality of interlock assemblies each structured to be coupled to a corresponding one of the circuit breakers, each of the interlock assemblies comprising: a mounting bracket structured to be coupled on or proximate to the corresponding one of the circuit breakers, a transmitting member disposed on the mounting bracket and structured to be coupled to the poleshaft of the operating mechanism of the corresponding one of the circuit breakers in order to move therewith, and a receiving mechanism disposed on the mounting bracket and structured to engage and actuate the trip lever of the operating mechanism of the corresponding one of the circuit breakers in response to a trip condition, the transmitting member and the receiving mechanism each including a primary connection and a secondary connection; and a plurality of linkages structured to interconnect at least the primary connections of a first interlock assembly of the interlock assemblies with the primary connections of a second interlock assembly of the interlock assemblies and the secondary connections of the first interlock assembly with the secondary connections of a third interlock assembly of the interlock assemblies. The first and second interlock assemblies are structured to be coupled, respectively, to first and second corresponding circuit breakers, and the third interlock assembly is structured to be coupled to a third corresponding circuit breaker. The linkages are adapted to provide a predetermined automatic bypass interlock mechanism, without requiring a separate manual locking device.
The interlock system may be a four-way interlock system wherein the bypass transfer switch includes first, second, third and fourth corresponding circuit breakers and the interlock assemblies include the first, second and third interlock assemblies which are structured to be coupled, respectively, to the first, second and third corresponding circuit breakers and, a fourth interlock assembly structured to be coupled to the fourth corresponding circuit breaker. The linkages may include first, second, third and fourth pairs of push, pull cables wherein the first pair of push, pull cables interconnects the primary connections of the first interlock assembly of the first corresponding circuit breaker with the primary connections of the second interlock assembly of the second corresponding circuit breaker, wherein the second pair of push, pull cables interconnects the secondary connections of the first interlock assembly with the secondary connections of the third interlock assembly of the third corresponding circuit breaker, wherein the third pair of push, pull cables interconnects the primary connections of the third interlock assembly with the primary connections of the fourth interlock assembly of the fourth corresponding circuit breaker, and wherein the fourth pair of push, pull cables interconnects the secondary connections of the fourth interlock assembly with the secondary connections of the second interlock assembly.
Each of the first, second, third and fourth corresponding circuit breakers may have an ON state and an OFF state and, may include a partner circuit breaker among the other circuit breakers of the first, second, third and fourth corresponding circuit breakers, wherein when one of the first, second, third and fourth corresponding circuit breakers is ON, the partner circuit breaker may be either ON or OFF and the predetermined automatic bypass interlock mechanism is structured to automatically hold the remaining circuit breakers OFF.
As another aspect of the invention, a bypass transfer switch comprises: a plurality of circuit breakers each having a pair of separable contacts and, an operating mechanism for opening and closing the separable contacts, the operating mechanism including a poleshaft operable between first and second positions corresponding to the separable contacts being closed and opened, respectively, and a trip lever adapted to open the separable contacts when actuated; and an interlock system adapted to provide a predetermined automatic bypass interlock mechanism for the circuit breakers, the interlock system comprising: a plurality of interlock assemblies each coupled to a corresponding one of the circuit breakers and including a mounting bracket coupled on or proximate to the corresponding one of the circuit breakers, a transmitting member disposed on the mounting bracket and coupled to the poleshaft of the operating mechanism of the corresponding one of the circuit breakers in order to move therewith, and a receiving mechanism disposed on the mounting bracket and structured to engage and actuate the trip lever of the operating mechanism of the corresponding one of the circuit breakers in response to a trip condition, the transmitting member and the receiving mechanism each including a primary connection and a secondary connection, and a plurality of linkages structured to interconnect at least the primary connections of a first interlock assembly of the interlock assemblies with the primary connections of a second interlock assembly of the interlock assemblies and the secondary connections of the first interlock assembly with the secondary connections of a third interlock assembly of the interlock assemblies. The first and second interlock assemblies are coupled, respectively, to first and second corresponding circuit breakers, and the third interlock assembly is coupled to a third corresponding circuit breaker, and the linkages are adapted to provide the predetermined automatic bypass interlock mechanism, without requiring a separate manual locking device.
A full understanding of the invention can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:
Directional phrases used herein, such as, for example, left, right, clockwise, counterclockwise and derivatives thereof, relate to the orientation of the elements shown in the drawings and are not limiting upon the claims unless expressly recited therein.
As employed herein, the term “fastener” refers to any suitable connecting or tightening mechanism expressly including, but not limited to, screws, bolts and the combinations of bolts and nuts (e.g., without limitation, lock nuts) and bolts, washers and nuts.
As employed herein, the statement that two or more parts are “coupled” together shall mean that the parts are joined together either directly or joined through one or more intermediate parts.
As employed herein, the term “linkage” refers to any known or suitable mechanism (e.g., without limitation, a cable; a wire; a chain; a number of interconnected links; a rigid member) for interconnecting one component to another in order to provide mechanical communication therebetween.
Also, referring to
The transmitting member 32 and the receiving mechanism 34 each include a primary connection 40;44 and a secondary connection 42;46 (best shown in
As shown in the example of
The exemplary interlock system 4 shown and discussed herein, is a four-way interlock system wherein the bypass transfer switch 2 includes the aforementioned first, second and third corresponding circuit breakers 6,8,10 as well as the fourth corresponding circuit breaker 12, and the interlock assemblies include the aforementioned first, second and third interlock assemblies 22,24,26 which are coupled, respectively, to the first, second and third corresponding circuit breakers 6,8,10 and, the fourth interlock assembly 28 structured to be coupled to the fourth corresponding circuit breaker 12.
Each of the linkages 48,50,52,54 in this example, is a pair of push, pull cables, although a wide range of suitable linkages may be employed. Thus, as shown in
wherein I,II,III and IV represent, respectively, the first, second, third and fourth circuit breakers 6,8,10,12, as labeled in the example of
Each of the circuit breakers 6,8,10,12 of the exemplary interlock system 4 has an ON state corresponding to the poleshaft 18 (
Accordingly, the foregoing cable routing enables the exemplary predetermined automatic bypass interlock mechanism 3 to automatically provide a bypass interlock logic in which when one of the first, second, third and fourth corresponding circuit breakers 6,8,10,12 is ON, its partner circuit breaker may be either ON or OFF and the remaining two circuit breakers are held OFF. By way of example, with reference to
wherein I,II,III and IV represent, respectively, the first, second, third and fourth circuit breakers 6,8,10,12.
FIGS. 4 and 5A–5C and 6A–6C further illustrate one interlock assembly 22 of the exemplary interlock assembly 4 (
As shown in
As shown in
Continuing to refer to
Conversely, the exemplary primary and secondary connections 44;46 of the receiving member 36 are push, pull connections which each include one push, pull cable (e.g., cable B of second pair of push, pull cables 50 and cable D of first pair of push, pull cables 48) being moveably coupled to the first and second ends 70,72 of the receiving member 36 by a slider 76 and a second plurality of fasteners 78. The second plurality of fasteners 78, like the first plurality of fasteners 74 includes a double nut 78 arrangement below (with respect to
As best shown in
Accordingly, the invention achieves a bypass interlocking scheme that incorporates all necessary modes of operation automatically, without the requirement of using, for example, KIRK® keys. Elimination of the conventional KIRK® key requirement simplifies overall operation of the bypass transfer switch assembly and dramatically decreases the time required to perform bypassing functions.
While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the claims appended and any and all equivalents thereof.
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