The present invention relates to a fractal structure that has a function of controlling electromagnetic wave of wavelengths ranging from light to microwave, particularly to localize and confine electromagnetic wave of a particular wavelength in the fractal structure as well as the functions of absorbing without reflection, storing, amplifying and filtering the electromagnetic wave, a method for manufacturing the same and applications thereof.
Since 1990s, vigorous efforts have been made in theoretical researches into the reflection and transmission of electromagnetic waves by fractal structures that are characterized by the so-called self-similarity which means that any part of the structure is similar to the entire structure. There has been remarkable finding that reflection coefficient becomes higher at a particular direction or changes significantly in a periodic manner with the wall thickness of the fractal structure or the frequency [Non-Patent Documents 1, 2]. However, theoretical calculations in this regard have been limited mostly to simple structures such as Cantor set of which fractal dimension, that represents the complexity of a fractal structure, is 0.6309. Experimental researches, on the other hand, are small in number, that are directed toward two-dimensional fractal structures [Non-Patent Document 3] and have not been made for three-dimensional fractal structures, due to the difficulty of fabricating complicated fractal structures.
To control electromagnetic waves of wavelengths ranging from light to microwave regions, advanced technologies have been employed according to the associated wavelength region. In recent years research and development efforts have been focused on a dielectric material called photonic crystal of which periodic structure totally reflects electromagnetic waves, that may find various applications including integrated optical circuits, high efficiency laser oscillation and frequency adjustable filter.
Problems to be Solved by the Invention
For the purpose of providing a three-dimensional fractal structure body, that had not been realized by the prior art and newly developed technologies, and utilizing various characteristics of the three-dimensional fractal structure body with respect to electromagnetic wave of a particular wavelength, the present inventors conducted a research that resulted in a finding that a particular fractal structure body shows selective-response to electromagnetic wave of a particular wavelength with dip in transmission spectrum and reflection spectrum at the particular wavelength that is determined by the fractal structure body and the fractal structure body has the capability to confine (localize) electromagnetic wave of the particular wavelength substantially completely within a region, thereby completing the present invention.
Means for Solving the Problems
A first fractal structure body of the present invention is a structure body that partially or entirely comprises a three-dimensional fractal structure, characterized by transmissivity for electromagnetic wave that decreases to a local minimum value at a particular wavelength determined by structural and material factors of the fractal structure and/or reflectivity for electromagnetic wave that decreases to a local minimum value at a particular wavelength determined by structural and material factors of the fractal structure. These local minimum values may occur at different wavelengths.
In this specification, the word electromagnetic wave refers to disturbance in electric field and magnetic field propagating through a medium while varying with time, and includes γ ray, X ray, ultraviolet ray, visible light, infrared ray and radio wave (including tera-Hertz wave, millimeter wave, microwave, ultra short wave, short wave, medium wave and long wave).
The structural factors refer to the factors that make any part of the fractal structure similar to the whole structure such as the elements that define the shape of the whole (for example the length of edge) and the factor that defines the reduction ratio of substructure to the original shape.
The material factors refer to the properties of the material that forms the fractal structure body which relate mainly to electrical properties such as dielectric constant and electrical conductivity.
The local minimum value of transmissivity and local minimum value of reflectivity refer to points of particular wavelengths at which transmissivity or reflectivity takes a local minimum value, which does not necessarily equal to the lowest value.
In case a fractal structure body has a local minimum value of transmissivity and a local minimum value of reflectivity at the same wavelength, electromagnetic wave of that particular wavelength is confined and localized in the fractal structure body.
In case a fractal structure body has both a local minimum value of transmissivity and a local minimum value of reflectivity at different wavelengths, the fractal structure body has an asymmetrical distortion.
In the first fractal structure body, the local minimum value of transmissivity is preferably −10 dB or less that means virtually no transmission of electromagnetic wave occurs, and the local minimum value of reflectivity is preferably −5 dB or less that means virtually no reflection of electromagnetic wave occurs.
According to the prevent invention, the local minimum value of transmissivity is more preferably −20 dB or less, and even more preferably −30 dB or less, while the local minimum value of reflectivity is more preferably −10 dB or less, and even more preferably −15 dB or less.
When both of these local minimum values occur at the same wavelength, the first fractal structure body is also capable of localizing electromagnetic wave of a particular wavelength, which is determined by the structure and material of the fractal, within the structure.
A second fractal structure body of the present invention is a structure constituted partially or totally from three-dimensional fractal structure, and is capable of localizing electromagnetic wave of a particular wavelength, that is determined by the structural factors which define the fractal structure and the dielectric constant and/or electric conductivity of the material that forms the structure, within the structure.
In the first and second fractal structure body of the present invention, the three-dimensional fractal structure is preferably formed in such a configuration that has a plurality of through cavities each penetrating through each face at the center thereof and a plurality of primary structures each having the shape of 1/S reduction of the entire fractal structure including the through cavities, wherein the intersection of the through cavity with the face of the structure has a shape of n/S reduction of the face (n is an integer 1 or larger and is less than S).
When the first and second fractal structure bodies of the present invention are formed from a dielectric material, the wavelength at which transmissivity shows a local minimum value and/or reflectivity shows a local minimum value is given as follows:
2a√εn/S [Equation 1]
where ε is mean volume dielectric constant that can be calculated from the structural factors of the fractal structure and dielectric constant of the material that constitutes the fractal structure body.
The first and second fractal structure bodies of the present invention also have fractal dimension D that is a non-integer number larger than 2, and satisfies an equation N =SD (N is the number of divisions of the structure into identical elements minus the number of elements removed from the structure to form the cavities).
The first and second fractal structure bodies of the present invention preferably have such a constitution as the fundamental structure is repeated in different scales in a nested pattern.
Representative structure of the first and second fractal structure bodies of the present invention is the Menger sponge type fractal structure having fractal dimension D of 2.7268.
When the first and second fractal structure bodies of the present invention are formed from a dielectric material, the particular wavelength described above is determined according substantially only to the dielectric constant, among the dielectric constant and the electrical conductivity, that can be calculated using the mean volume dielectric constant ε which is determined from the structural factors of the fractal structure and dielectric constant of the material that constitutes the fractal structure body.
A third fractal structure body according to the present invention is constituted partially or totally from a fractal structure body of such a configuration that has a plurality of through cavities each penetrating through each face at the center thereof and a plurality of primary structures each having the shape of 1/S reduction of the entire fractal structure including the through cavities, wherein the intersection of the through cavity with the face of the structure has a shape of n/S reduction of the face (n is an integer 1 or larger and is less than S) while the fractal structure has length ‘a’ along one edge thereof.
A fourth fractal structure body according to the present invention is a wall-shaped or column-shaped super structure constituted from a plurality of Menger sponge type fractal structure bodies each having cubic shape of such a configuration that has a plurality of through cavities each penetrating through each face at the center thereof and a plurality of primary structures each having the shape of 1/S reduction of the entire fractal structure including the through cavities, wherein the intersection of the through cavity with the face of the structure has a shape of n/S reduction of the face (n is an integer 1 or larger and is less than S), while the plurality of Menger sponge type fractal structures are connected to each other so that regions of size ⅓ to 1/9 of one edge a are shared in the vertical and/or horizontal faces of the Menger sponge type fractal structures.
The third and fourth fractal structure bodies of the present invention are characterized by virtually zero transmissivity of −20 dB or less and low reflectivity of −5 dB or less for electromagnetic wave of a particular wavelength determined by as follows:
2pa√εn/S2p−1 [Equation 2]
where p is the order of electromagnetic wave propagation mode, and is 1 or larger integer.
A fifth fractal structure body according to the present invention is a partial structure of the Menger sponge type fractal structure body, that has a cubic shape of such a. configuration that has a plurality of through cavities each penetrating through each face at the center thereof and a plurality of primary structures each having the shape of 1/S reduction of the entire fractal structure including the through cavities, wherein the intersection of the through cavity with the face of the structure has a shape of n/S reduction of the face (n is integer 1 or larger and is less than S), from which plate-shaped portion having thickness of ⅓ to 1/9 of one edge a is removed.
A sixth fractal structure body according to the present invention is a wall-shaped or column-shaped super structure constituted by connecting a plurality of partial structure of the Menger sponge type fractal structure bodies, each having a cubic shape of such a configuration that has a plurality of through cavities each penetrating through each face at the center thereof and a plurality of primary structures each having the shape of 1/S reduction of the entire fractal structure including the through cavities, wherein the intersection of the through cavity with the face of the structure has a shape of n/S reduction of the face (n is integer 1 or larger and is less than S), from which plate-shaped portion having thickness of ⅓ to 1/9 of one edge a is removed, so that regions of size 1/3 to 1/9 of one edge a are shared in the vertical and horizontal faces.
A seventh fractal structure body according to the present invention is a plate-like structure having a shape of two-dimensional Cantor fractal pattern from which a square portion of size reduced to n/S (n is integer 1 or larger and is less than S) of the square face measuring a along one side of the fractal structure body is removed from the square face, with the two-dimensional Cantor fractal pattern being penetrated to a certain thickness in a direction perpendicular to the surface.
An eighth fractal structure body according to the present invention is a wall-shaped or column-shaped super structure of the cavity-penetrated plate-shaped fractal structure constituted by connecting a plurality of plate-like structures, each having a shape of two-dimensional Cantor fractal pattern from which a square portion of size reduced. to n/S (n is integer 1 or larger and is less than S) of the square face measuring a along one side of the fractal structure is removed from the square face, with the two-dimensional Cantor fractal pattern being penetrated to a certain thickness in a direction perpendicular to the surface, so that regions of size ⅓ to 1/9 of one edge a are shared in the vertical and horizontal faces.
The fifth through eighth fractal structure bodies of the present invention are characterized by low reflectivity of −5 dB or less for electromagnetic wave of a particular wavelength that corresponds to a value of the following formula.
2pa√εn/S2p−1 [Equation 3]
where ε is mean volume dielectric constant of the fractal structure body and p is the order of electromagnetic wave propagation mode, and is 1 or larger integer.
The first through eighth fractal structure bodies of the present invention may be formed from various materials as long as the three-dimensional shape of the fractal structure can be formed, including resin, ceramics, semiconductor, metal or a composite material constituted from some of these materials. Inner space of the fractal structure body may be filled with a gas, liquid or solid material that has a dielectric constant different from that of the fractal structure body, or the inner space may be vacuum.
The first through eighth fractal structure bodies of the present invention may be formed from a resin that includes ceramic particles of high dielectric constant and/or ceramic particles of low electromagnetic loss dispersed uniformly therein. Inner surface and/or the external surface of the fractal structure body may be coated with ceramics, semiconductor or metal on part or whole thereof.
A first method of manufacturing the fractal structure body of the present invention is a method of manufacturing a three-dimensional fractal structure by stacking secondary basic units of the structure, that are formed one on another from an energy beam-hardened resin through selective irradiation with an energy beam and solidification thereof. Use of a photocurable resin is preferable, in which case thin layers formed by stereolithography using laser beam are stacked one on another so that a solid object which is hollow inside thereof can be formed.
According to the first manufacturing method of the present invention, the energy beam-hardened resin may include ceramic particles so as to form and stack the secondary basic units of fractal structure body that include the ceramic particles one on another, and fire the stack so as to burn out the energy beam-hardened resin thereby forming the fractal structure body made of sintered ceramic material.
A second method of manufacturing the fractal structure body of the present invention is a method of manufacturing a three-dimensional fractal structure through a process of fabricating a mold having inverted shape of the fractal structure body and a process of pouring a fluid material that can be hardened into the mold, solidifying the fluid material and removing the mold.
In the second manufacturing method, sub-molds for divided portions of the fractal structure body may be fabricated so as to make the mold of the fractal structure body by assembling the sub-molds.
Another manufacturing method of the present invention is a method of manufacturing a three-dimensional fractal structure body by fabricating divided basic units of the fractal structure body and joining the basic units.
In this method, fine holes may be formed by means of high energy beam or the like in the sub-structures or in the fractal structure body after joining.
According to this manufacturing method, the basic units may also be formed by injection molding process.
Effect of the Invention
The fractal structure bodies of the present invention is capable of selectively cutting off transmission or reflection of electromagnetic wave of a particular wavelength (including light), and can have a function to confine (localize) electromagnetic wave substantially completely within a region of space.
Embodiments of the present invention will now be described below by making reference to the accompanying drawings.
Embodiment 1
The fractal structure body according to one embodiment of the present invention has three-dimensional fractal structure in part or whole thereof, so as to localize electromagnetic wave of a particular wavelength within the fractal structure.
More specifically, the three-dimensional fractal structure of this embodiment is regular hexahedron (referred to as hexahedron of 0th order) measuring a along one edge, which is made in the following procedure.
The hexahedron of first order having a size 1/S of the hexahedron of 0th order refers to a hexahedron that has a shape similar to that of the hexahedron of 0th order and measures a/S along one edge. Length of one side of the intersect of the primary cavity with one face of the hexahedron of 0th order is n times the length of one edge (a/S) of the hexahedron of first order, n being an integer referred to as the number of removed elements. S is referred to as the reduction number in this specification.
Accordingly, the secondary cavity has one edge n times as long as one edge (a/S2) of the hexahedrons of second order.
The hexahedron with a size reduced to 1/S constituted from the hexahedron of 0th order and the primary cavities of scaled down sizes are made as described above, thus forming the hexahedron fractal structure of stage 2. The structure constituted from the hexahedron of first order and the secondary cavities has a shape similar to the entire structure constituted from the hexahedron of 0th order and the primary cavities.
The fractal structure body constituted as described above is capable of localizing, within the fractal structure body, electromagnetic wave (including light) of a particular wavelength that is proportional to the square root of mean volume dielectric constant ε that is determined from one side an/S of primary cavities and the structural factors of the fractal structure and dielectric constant of the material that constitutes the fractal structure.
A hexahedron fractal structure made of a dielectric material, in particular, can localize the electromagnetic wave of a particular wavelength determined by the following formula within the fractal structure.
2a√εn/S [Equation 4]
The mean volume dielectric constant ε of the fractal structure body in the above formula is given by the following equation.
ε=εmatVf+εa (1−Vf) [Equation 5]
Vf=(N/Sd)m [Equation 6]
where εmat is dielectric constant of the material that constitutes the fractal structure body, Vf is the proportion of the volume occupied by the material that constitutes the fractal structure body, and εa is dielectric constant of the cavity.
N is the number of self-similar objects, namely the number of hexahedrons of (k+1)th order that remain after removing a predetermined number of hexahedrons of (k+1)th order from the hexahedrons of (k+1)th order created by dividing the hexahedron of kth order so as to form the (k+1)th cavities.
Letter d denotes the number of dimensions of the space, and is typically 3. Letter D denotes the fractal dimension that is determined from the number of self-similar objects N and the reduction number S.
Fractal dimension D of a fractal structure constituted from N elements having size 1/S times the entire structure is defined by N=SD, and quantitatively represents the complexity of the fractal structure. An integral number of D such as 1, 2 or 3 means a simple structure of 1-dimensional, two-dimensional or three-dimensional object, respectively. A fractal structure, in contrast, is characterized by fractal dimension D of a fractional value. For example, fractal dimension D of 2 or more, for example, 2.7 implies a complex structure that is unlike simple two-dimensional nor three-dimensional object. In this specification, a fractal structure that has a fractal dimension D larger than 2 is defined as a three-dimensional fractal structure.
Letter m denotes the stage number.
The fractal structure is characterized in such a hierarchical nested structure as each of the equally divided portions has a structure similar to the entire structure, and sub-divided portions created by dividing the former portion are also similar to the entire structure. Level of one of the sequence of divisions is the stage number m. As the stage number m increases, the fractal structure becomes more complex hierarchical structure constituted from a larger number of tiny sub-structures nested in many levels.
Confinement (localization) of electromagnetic wave according to the present invention is basically different from the localization of electrons that depends on the impurity level of a semiconductor, or localization of electromagnetic wave due to defect level formed in a photonic crystal, namely confinement within a band gap of electron or photonic band gap, in that the electromagnetic wave is confined within the three-dimensional fractal structure without need of any band gap.
That is, the present invention enables perfect absorption of electromagnetic wave of a particular wavelength without reflection, and realizes an ideal material that shields and absorbs electromagnetic wave, that has been impossible with the conventional materials. It also realizes a new form of laser or maser oscillation by directing electromagnetic wave, that is confined within the fractal structure through resonance at a particular wavelength, in a particular direction. In addition, such applications are conceived as electromagnetic wave that is locally confined and amplified to have higher energy density is used in heating of various materials, and application for the development of new energy source including nuclear fusion.
Now the fractal structure body of first embodiment will be described by way of a specific example.
The cube 4 having through cavities penetrating the center as shown in
The Menger sponge type fractal structure of this example consists of 20 cubes formed by dividing every edge of the larger cube into three equal portions, and therefore has fractal dimension D that satisfies 3D=20 and is determined as approximately 2.7268.
The Menger sponge type fractal structure can be formed from various materials as long as a solid object that has fractal structure can be formed. For example, a resin or a composite of resin with ceramic particles dispersed therein may be used. Such a composite material allows it to adjust the mean volume dielectric constant of the structure. For the resin, various synthetic resins may be used including an epoxy resin or an acrylic resin. For the ceramic particles, TiO2 (titanium oxide), SrTiO3 (strontium titanate), BaTiO3 (barium titanate), SiO2 (silicon oxide) or the like may be used. In order to prevent the loss of localized electromagnetic wave or light from occurring, it is preferable to use ceramic particles of high dielectric constant or ceramic particles of low electromagnetic loss.
The resin may be oxidized and removed so as to form the Menger sponge structure made of ceramics or the like, by firing the structure formed from a resin with ceramic particles dispersed therein, or pouring a ceramic slurry into a mold having a structure inverted from the Menger sponge formed from a resin, drying the slurry and firing. Such a process can increase the mean volume dielectric constant of the structure. For the resin, various synthetic resins may be used including an epoxy resin, an acrylostyrene copolymer, an acrylate resin or a polyvinyl acetal resin. For the ceramic particles, TiO2 (titanium oxide), SrTiO3 (strontium titanate), BaTiO3 (barium titanate), SiO2 (silicon oxide) or the like may be used. In order to prevent the loss of localized electromagnetic wave or light from occurring, it is preferable to use ceramic particles of high dielectric constant or ceramic particles of low electromagnetic loss.
In case the Menger sponge type fractal structure body having cubic shape measuring a along one edge constituted as described above (
2/3a√ε [Equation 7]
According to the first embodiment, the material used to form the three-dimensional fractal structure body of the example described above is not limited to a dielectric material, and resin, ceramics, semiconductor, glass, metal or a mixture of two or more of these materials may be used.
The point of the present invention is that, when electromagnetic wave enters into the three-dimensional fractal structure, electromagnetic wave of a particular wavelength that is determined by characteristic factors of the fractal structure (structural factors) is localized within the fractal structure by a special action of interference, so that substantially no reflection or transmission occurs. The structural factors refer to those that characterize the fractal structure such as elements defining the entire configuration (for example length of one edge) and reduction ratio, and include the number N of self-similar units, fractal dimension D, reduction number S and stage number m.
Wavelength of electromagnetic wave localized within the fractal structure formed from a dielectric material is given by a function related to mean volume dielectric constant ε, of the dielectric material that constitutes the structure.
It has been verified that, when electromagnetic wave of the particular wavelength is emitted within the fractal structure, the electromagnetic wave hardly leaks out of the fractal structure which means that the electromagnetic wave is successfully localized or confined.
While the electromagnetic wave localized or confined within the fractal structure is absorbed by resin, ceramics, semiconductor, glass, metal or other material that makes the fractal structure through dielectric loss or ohmic loss, the electromagnetic wave can be stored for a certain period of time after supply of the incident electromagnetic wave of particular wavelength is cut off, by selecting a low-loss material and increasing the stage number so as to decrease the volume proportion occupied by the material in the structure. When the electromagnetic wave of a particular wavelength is caused to remain incident under the condition described above, it is easily expected that the stored energy of electromagnetic wave increases until an equilibrium is reached, thus making amplification possible.
In order to manufacture a fractal structure having three-dimensional configuration, the structure is designed based on theoretical.equations for calculating the configuration from a dielectric material, shape and size of the basic unit, stage number that represents hierarchical level of the fractal structure, shape and size of the entire structure, sizes of detailed structure, dielectric constant and other parameters according to the wavelength of the electromagnetic wave to be controlled. Inner space of the fractal structure may be filled with vacuum, air, other gas or liquid, but also may be filled with a dielectric material having a different value of dielectric constant. The dielectric material may be either one that highly absorbs electromagnetic wave, or one that does not absorb, namely effectively transmits electromagnetic wave.
In order to manufacture a three-dimensional fractal structure having a complicated shape, it is appropriate to employ three-dimensional free forming method using a CAD/CAM system. When the stereolithography is employed, for example, thin layers that constitute the three-dimensional fractal structure drawn by means of CAD are formed one by one from a photocurable resin through polymerizing solidification by irradiating it with ultraviolet laser beam according to numerical data that represent the shape of each layer, thereby to complete the three-dimensional structure.
The three-dimensional fractal structure body may also be manufactured by A) forming a plurality of two-dimensional unit fractal structure bodies that constitute the three-dimensional fractal structure body from a photocurable resin by stereolithography, and B) stacking the two-dimensional unit fractal structure bodies one on another, thereby constituting the three-dimensional fractal structure body.
A resin has dielectric constant of a value typically from about 2 to 3. In order to form a fractal structure body from a material having higher dielectric constant, a proper quantity of a ceramic powder having a high dielectric constant such as TiO2 (titanium oxide), BaTiO3 (barium titanate), CaTiO3 (calcium titanate), SrTiO3 (strontium titanate), a powder of mixture thereof, other ceramic material, semiconductor or metal may be mixed into the photocurable resin, which is then formed into the desired shape.
A fractal structure body can also be manufactured from a sintered ceramic material, by forming the fractal structure body and a structure having inverted shape to the former by stereolithography from a photocurable resin having 5% to 80% by volume of ceramic particles of high dielectric constant mixed therein, firing the structure in air so as to burn out the photocurable resin and sintering the ceramic particles together.
Alternatively, a structure having a shape inverted from the desired fractal structure may be formed from a resin by stereolithography, and may be used as a mold to form the fractal structure from the ceramic slurry described above and is then sintered. The resin can be burned out by controlling the heating conditions. That is, A) a plurality of two-dimensional unit structures that collectively constitute of a shape inverted from that of the three-dimensional fractal structure body are formed by stereolithography, B) the plurality of two-dimensional unit structures are stacked one on another to form the inverted structure of the three-dimensional fractal structure body, C) a molten fluid material of ceramics, semiconductor or metal slurry is poured into the inverted structure used as a mold and D) if necessary, the green compact is dried and sintered, or the photocurable resin is burned out thereby to manufacture the fractal structure body.
The three-dimensional fractal structure body 1 of the first embodiment can perfectly confine electromagnetic wave or light of a particular wavelength without reflection, by selecting the dielectric constant, fractal dimension D, stage number, size and other structural factor. This makes it possible to render various devices such functions as perfectly absorbing electromagnetic wave or light, maser or laser oscillation, amplification, storing electromagnetic energy and electromagnetic heating.
The Menger sponge type fractal structure body of the first embodiment described above is constituted from units having similar square. shape in cross section. However, self-similarity can be partially maintained by constituting the structure from a plurality of units of such a shape as triangle, circle, polygon or different polygon, and effects similar to the functions described above can be obtained and utilized in. controlling electromagnetic wave or light.
The Menger sponge type fractal structure body may also not necessarily be a cube, but may be other polyhedron, a parallelepiped elongated or reduced in one or more direction among X, Y and Z axes, in which case self-similarity can be partially maintained if constituted from triangles, circles, polygons or a plurality of different polygons, and effects similar to the functions described above can be obtained and utilized in controlling electromagnetic wave or light.
The first embodiment provides the method of manufacturing. the fractal structure body by stacking two-dimensional unit structures that constitute the desired fractal structure body one on another. However, the present invention is not limited to this method, and the fractal structure body may also be manufactured by forming holes in a cubic block by means of laser beam or the like.
In addition to the above, the fractal structure body may also be manufactured by a mechanical process. For example, holes may be formed in a cube made of a resin by means of an NC machine tool (numerically controlled machine tool). While the mechanical method is not suitable for three-dimensional fractal structure that has a large number of holes to be formed, it is a convenient method for a planar fractal structure such as two-dimensional Cantor fractal pattern.
Various rapid prototyping methods, for example powder solidification method, may also be employed to form the three-dimensional fractal structure according to a principle of modeling similar to the stereolithography. The rapid prototyping method refers to a free forming method that uses CAD/CAM system, and powder solidification method is a modeling method where layers made of ceramic or metallic powder are stacked one on another to form the solid shape that is then sintered, or layers are sintered one by one by means of laser and then stacked one on another.
With another manufacturing method, basic units (denoted with 10 in
This method enables it to easily manufacture the fractal structure body 1 by making the basic units 10 by injection molding process and assembling the basic units.
According to this method, 400 pieces of elements units 11 that are subdivisions of the basic unit 10 may be made and assembled to form 20 pieces of the basic unit 10 that are assembled into the fractal structure body 1 that is the final product.
With this method, the element unit 11 can be more easily formed because of a smaller number of holes that are required to form than in the case of the fractal structure body 1 and the basic unit 10, thus allowing easier manufacturing process.
Injection molding of the element units 11 may also be carried out by injecting a thermosetting resin into an injection mold that can be divided into six parts and has rods protruding in there or six directions into a cavity so as to form a blank for the element unit 11, forming the holes by means of laser beam or the like, thereby making the element units 11. This also applies to a case where the basic units 10 are formed by injection molding.
In the injection molding, a liquid crystal resin of low viscosity, polycarbonate resin or the like are preferably used among thermosetting resins.
According to this method, the holes may be formed by laser beam machine or the like, when fabricating the basic units 10 or the element units 11.
According to the present invention, the fractal structure body 1 may also be manufactured by making the first layer and the third layer among three constituent layers of the fractal structure body 1 shown in
In this case, the first layer and the third layer that have the same shape may be formed by using the same mold.
The fractal structure body of the present invention can be manufactured by various methods as described above.
The first embodiment deals with hexahedron or cube, for the ease of understanding the structure. However, the fractal structure body of the present invention is not limited to these shapes. The fractal structure body of the present invention has such a constitution as the structures of nth order (n=1, 2, 3, and so on) are divisions of the structure of (n−1)th order, the structures of nth order being similar in shape to all of the structure of 0th through nth order, wherein low reflection characteristic or localizing function can be provided for electromagnetic wave of a particular wavelength determined by the structural factors. The structure of 0th order means the structure that forms the entire profile of the fractal structure body. The structure of first order is the structure formed by dividing the structure of 0th order. The structure of second order is the structure formed by dividing the structure of first order, and has a shape similar to that of the structure of first order.
Embodiment 2
Second embodiment of the present invention relates to a fractal structure body and a super structure of the fractal structure bodies.
While the first embodiment deals with the fractal structure body that is the basis of the present invention, in practice it is preferable that decreasing of the reflectivity and transmissivity of electromagnetic wave or light can be achieved over an arbitrary region. However, it has been found in an experiment conducted by the present inventors, that decreasing the reflectivity and transmissivity of electromagnetic wave or light of a particular wavelength cannot be achieved simply by connecting a plurality of the fractal structure bodies of the first embodiment. The second embodiment provides a fractal structure body and a super structure thereof that enable it to decrease the reflectivity and transmissivity of electromagnetic wave or light of particular wavelength, that is localized within a certain region, over a wider area, thus allowing for wider applications.
The second embodiment deals with a Menger sponge type fractal structure body having cubic shape measuring a along one edge shown in
The second embodiment provides the fractal structure body and the super structure thereof based on the findings obtained by the present inventors.
The fractal structure body serving as the basis of the second embodiment formed from a dielectric material has low transmissivity and low reflectivity for the electromagnetic wave of a particular wavelength that is determined by the following formula and confines the electromagnetic wave of the particular wavelength.
2a√εn/s [Equation 8]
In the second embodiment, the following formula that extends the formula described above to higher orders will be used.
2pa√εn/S2p−1 [Equation 9]
where p is the order of electromagnetic wave propagation mode, and is 1 or larger integer.
Validity of this formula will be described later in the case of examples of various fractal structure bodies.
The fractal structure body of the present invention is capable of confining the electromagnetic wave of the particular wavelength determined by the formula described above, and has the characteristic to decrease the transmissivity, for example, to 20 dB or less and reflectivity to −5 dB or less for the particular wavelength.
The fact that, when electromagnetic wave enters into the three-dimensional fractal structure or a super structure thereof, electromagnetic wave of a particular wavelength determined by the size of the fractal structure and mean dielectric constant is localized within the fractal structure by a special action of interference, so that substantially no reflection or transmission occurs, was found by the present inventors.
The three-dimensional fractal structure body can be used as a perfect absorber that confines and absorbs electromagnetic wave of the particular wavelength of the above mode with substantially no reflection or transmission, and has various applications.
Various super structures of fractal structures constituted from such basic configurations will now be described below.
The first aspect is a super structure of Menger sponge type fractal structure bodies having wall or column shape formed by connecting a plurality of Menger sponge type fractal structure bodies each having cubic shape measuring a along one edge so that regions of size ⅓ to 1/9 of one edge a are shared in the vertical and/or horizontal faces of the Menger sponge type fractal structure.
The super structure of fractal structure bodies constituted as described above hardly transmits electromagnetic wave of the particular wavelength determined by the following formula, with transmissivity of 20 dB or less and reflectivity of −5 dB or less for.
2pa√εn/S2p−1 [Equation 10]
The description that shared region of the Menger sponge type fractal structure body is ⅓ of one edge a means that the fractal pattern obtained by dividing one edge a into three equal parts is shared. The description that common region of the Menger sponge type fractal structure body is 1/9 of one edge a means that the fractal pattern obtained by dividing one edge a into nine equal parts is shared.
The second aspect is a plate-shaped fractal structure body constituted by removing a plate-shaped portion having thickness of ⅓ to 1/9 of one edge a from the Menger sponge type fractal structure body of stage 3 having cubic shape measuring a along one edge, thus forming a partial structure of the Menger sponge type fractal structure body.
The plate-shaped fractal structure body constituted as described above decreases reflectivity for transmits electromagnetic wave of the particular wavelength determined by the following formula, with reflectivity of, for example, −5 dB or less.
2pa√εn/S2p−1 [Equation 11]
The.third aspect is a super structure of the Menger sponge type fractal structure bodies having wall or column shape constituted by connecting a plurality of the partial structures of the Menger sponge type fractal structure body, that are constituted by removing a plate-shaped portion having thickness ⅓ to 1/9 of edge a from the Menger sponge type fractal structure body of stage having cubic shape, so that regions of size ⅓ to 1/9 of one edge a are shared in the vertical and/or horizontal faces of the Menger sponge type fractal structure body.
The super structure of the fractal structure bodies constituted as described above has low reflectivity of −5 dB or less for electromagnetic wave of the particular wavelength determined by the following formula.
2pa√εn/S2p−1 [Equation 12]
The forth form is a cavity-penetrated plate-shaped fractal structure body constituted by penetrating a two-dimensional Cantor fractal pattern of square shape measuring a on one side to a certain thickness in a direction perpendicular to the surface, thus forming a plate-shaped structure. The cavity-penetrated plate-shaped fractal structure body is capable of decreasing the transmissivity for electromagnetic wave of a particular wavelength corresponding to the following formula to −5 dB or less.
2pa√εn/S2p−1 [Equation 13]
The fifth form is a super structure of the cavity-penetrated plate-shaped fractal structure bodies having wall or column shape constituted by connecting a plurality of the plate-shaped structures having holes of two-dimensional Cantor fractal pattern of square shape measuring a on one side so as to share a region ⅓ to 1/9 of edge a of the two-dimensional Cantor fractal pattern. The super structure of fractal structures constituted as described above has low reflectivity of, for example, −5 dB or less for the particular wavelength determined by the following formula.
2pa√εn/S2p−1 [Equation 14]
The fractal structure bodies and the super structure thereof according to the second embodiment can be manufactured similarly to the first embodiment.
For example, a structure formed from a resin that includes ceramic particles dispersed uniformly therein may be fired in air. Alternatively, a ceramic slurry is poured into a mold having a structure inverted from the Menger sponge formed from a resin, that is dried and fired. In either case, the resin can be burned out so as to form the Menger sponge structure from ceramics. This enables it to increase the mean volume dielectric constant of the structure. For the resin, various synthetic resins may be used including an epoxy resin or an acrylate resin.
As in the second embodiment, a super structure of the Menger sponge type fractal structure can be formed by combining a plurality of Menger sponge type fractal structures so as to share part thereof, thus achieving the functions of the Menger sponge type fractal structure body to localize electromagnetic wave or light and decrease the reflectivity. also by means of the super structure thereof. It is also made possible to greatly decrease only the reflectivity by means of a thin wall-shaped partial structure of the fractal structure having two-dimensional pattern of the Menger sponge type fractal structure left to remain, penetrated plate-like structure and the super structure that shares portions thereof. Partial structure of the Menger sponge type fractal structure and the super structure allow for efficient use in various applications to be described later.
The fractal structure bodies shown in
The second embodiment deals with fractal structure bodies and super structure of fractal structure bodies formed mainly from dielectric material, but the present invention is not limited to dielectric material.
Embodiment 3
The three-dimensional fractal structure body constituted as described above can be used as a perfect absorber that confines and absorbs electromagnetic wave of a particular wavelength with substantially no reflection or transmission, and has various applications.
Now applications for the fractal structure bodies of the first and second embodiments will be described below as the third embodiment.
The fractal structure body of the present invention can be used as a filter that perfectly shuts off electromagnetic wave of a particular wavelength.
For example, a fractal structure body formed from a dielectric material measuring a along one edge can be used as a filter that perfectly shuts off electromagnetic wave of particular wavelength by localizing the electromagnetic wave corresponding to the following formula within the fractal structure with substantially no reflection of electromagnetic wave or light.
2a√εn/S [Equation 15]
The three-dimensional fractal structure body of the present invention having one or more minute hole formed therein to communicate with the outside or a glass fiber or a metal wire inserted therein has a functions of laser or maser to amplify electromagnetic wave of particular wavelength or light that is incident thereon from the outside or generated therein through resonance in the confined space and extract the coherent electromagnetic wave or light to the outside. Since this laser function does not require oscillation energy, it makes laser oscillation without restriction of threshold possible. Wavelength of the laser oscillation can be freely controlled by varying the size, pattern and dielectric constant of the fractal structure.
For example, a fractal structure body formed from a dielectric material measuring a along one edge can be used in laser or maser oscillation by localizing electromagnetic wave of a particular wavelength corresponding to the following formula within the fractal structure, so as to make maser or laser oscillation possible for the electromagnetic wave or light subjected to energy amplification within the structure.
2a√εn/S [Equation 16]
The fractal structure body of the present invention may also be used to form a buffer storage of light or electromagnetic wave that has applications in the fields of. communication equipment and electronic devices.
For example, a fractal structure body formed from a dielectric material measuring a along one edge can be used in storing electromagnetic wave or light, namely as light or electromagnetic wave condenser, by localizing the electromagnetic wave or light of a particular wavelength corresponding to the following formula within the structure with a certain length of relaxation time to achieve storage and energy amplification, thus providing for applications in the fields of communication equipment and electronic devices.
2a√εn/S [Equation 17]
The fractal structure body of the present invention may also be used to form an electromagnetic furnace, cooking apparatus, induction processing apparatus or the like.
For example, a fractal structure body formed from a dielectric material measuring a along one edge can be used in storing electromagnetic energy with higher density, by localizing the electromagnetic wave of particular wavelength corresponding to the following formula within the structure so as to convert the localized electromagnetic wave into thermal energy in the fractal structure while forming the three-dimensional fractal structure body from a material having low loss and high melting point that is cooled with water, thus providing for applications in the fields of electromagnetic furnace, cooking apparatus, induction processing apparatus or the like.
2a√εn/S [Equation 18]
The fractal structure body of the present invention may also be used to make an efficient light collector of solar cell.
For example, a tiny fractal structure body formed from a dielectric material measuring a along one edge can be used to make a super structure of three-dimensional or two-dimensional tiny fractal structures capable of localizing and storing solar light that can be used as an efficient light collector of solar cell, by designing the fractal structure so as to be capable of collecting solar light having wavelength corresponding to the following formula within the structure.
2a√εn/S [Equation 19]
The three-dimensional fractal structure body according to the present invention and a super structure thereof can be used as a heat source by localizing electromagnetic wave of a particular wavelength and causing the electromagnetic wave to be absorbed in metal.
For example, by embedding a tiny three-dimensional fractal structure body in a human body and irradiating the three-dimensional fractal structure body with electromagnetic wave of the particular wavelength supplied from the outside, only the fractal structure body can be heated so as to provide localized thermal therapeutic treatment.
The three-dimensional fractal structure body that localizes electromagnetic energy therein can be used in sterilizing food or medical device inserted in the structure.
The fractal structure body according to the present invention can also be used to form an antenna for high efficiency transmission or reception.
For example, a tiny fractal structure body formed from a dielectric material measuring a along one edge can be used to make an antenna for high efficiency transmission or reception of electromagnetic wave of the particular wavelength, by designing the three-dimensional fractal structure body so as to localize and amplify electromagnetic wave of a particular wavelength corresponding to the following formula within the structure.
2a√εn/S [Equation 20]
A number of the three-dimensional fractal structure bodies that are tuned so as to localize electromagnetic waves of slightly different frequencies and are arranged in one-dimensional, two-dimensional or three-dimensional array can be used in spectrum analyzer or radio telescope.
For example, fractal structure body of the present invention can be used to make N pieces of three-dimensional fractal structures having different sizes from a1, to aN along one edge and different values of mean volume dielectric constant from ε1 to εN. These fractal structures can localize electromagnetic wave of particular wavelengths corresponding to the following formula within the structure.
2aN√εNn/S [Equation 21]
A number of fractal structure bodies that can localize electromagnetic waves of different frequencies arranged in one-dimensional, two-dimensional or three-dimensional array can be used in a spectrum analyzer.
A number of three-dimensional fractal structure bodies having different sizes from a1, to aN along one edge and different values of mean volume dielectric constant from ε1 to εN that are arranged in one-dimensional, two-dimensional or three-dimensional array and tuned so as to localize electromagnetic waves of particular wavelengths corresponding to the following formula within the structure can be used in radio telescope.
2aN√εNn/S [Equation 22]
Tiny three-dimensional fractal structure bodies can store light of a particular wavelength for a certain period of time and, when provided with a reading device, allows it to read out the stored light of the particular wavelength from the tiny three-dimensional fractal structure body. Thus the tiny three-dimensional fractal structure body can be used as ultra-high speed storage and computation medium.
For example, a tiny fractal structure body measuring a along one edge can be used to make an ultra-high speed storage and computation medium that can store light of a particular wavelength for a certain period of time and allows the stored light of the particular wavelength to be read out in combination with a reading device, by designing the fractal structure body so as to localize and amplifying electromagnetic wave of particular wavelength corresponding to the following formula within the structure.
2a√εn/S [Equation 23]
A photonic crystal that totally reflects electromagnetic wave of a particular wavelength provided with a waveguide for electromagnetic wave or light and a three-dimensional fractal structure body embedded amid thereof can be used as an amplifier or condenser for electromagnetic wave or light as the electromagnetic wave or light is stored and amplified in the fractal structure.
For example, an electromagnetic circuit that can store and amplify electromagnetic wave of particular wavelength represented by the following formula in the fractal structure body can be provided by providing a photonic crystal that totally reflects electromagnetic wave of particular wavelength with a waveguide for electromagnetic wave or light and a three-dimensional fractal structure body measuring a along one edge embedded amid the waveguide.
2a√εn/S [Equation 24]
Also the fractal structure body having structural unit measuring am along one edge and mean volume dielectric constant εm in each stage so as to localize electromagnetic wave of a particular wavelength corresponding to the following formula can be used to constitute the filter, maser, laser, electromagnetic condenser, electric heating furnace, cooking apparatus, induction heating apparatus, collector for solar light, thermal medical treatment apparatus, sterilizing apparatus, antenna for high efficiency transmission or reception, radio telescope, ultra-high speed storage and computation medium and electromagnetic circuit described above.
2am√εmn/S [Equation 25]
The fractal structure body according to the present invention can be used as an absorber for electromagnetic-wave of particular wavelength.
For example, the fractal structure shown in
The.fractal structure body according to the present invention can be used as an oscillator that efficiently generates harmonics of a particular wavelength.
For example, the three-dimensional fractal structure body shown in
The three-dimensional fractal structure body shown in
The fractal structure body according to the present invention can be used to constitute an apparatus that converts electromagnetic energy into electric current.
For example, the three-dimensional fractal structure body shown in
The fractal structure body according to the present invention can be used to constitute a modification apparatus that modifies and broadens the electromagnetic wave band of particular wavelengths.
For example, the three-dimensional fractal structure body shown in
The three-dimensional fractal structure of Example 1 related to the first embodiment will now be described below.
First, a method for manufacturing the three-dimensional fractal structure of Example 1 will be described. This method employs stereolithography that utilizes the photosensitive reaction of a photocurable resin in liquid phase. In
For the photocurable resin, an epoxy-based photocurable resin or an acrylate-based photocurable resin is used.
As. shown in
A two-dimensional structure is formed similarly as the second layer as the table 40 is lowered in the direction of arrow Z the ultraviolet laser beam 30 is scanned according to STL data.
This operation is repeated a required number of times, to form the two-dimensional structures for the predetermined number of layers. The Menger sponge type fractal structure body can be easily manufactured from a resin by employing stereolithography (SCS-300P manufactured by D-MEC Ltd.).
(Method to Create STL Data)
The STL data is obtained by analyzing every one of the layers, that constitute the Menger sponge type fractal structure designed by means of a CAD program (Think Design Ver. 8.0 manufactured by Toyota Caelum Incorporated), with a slicing software (SCR Slice-Software Ver. 2.0 manufactured by D-MEC Ltd.).
Characteristics of the Menger sponge type fractal structure body of Example 1 manufactured as described above were evaluated.
(Method to Measure Electromagnetic Wave Characteristics)
Monopole antennas 60, 70 are placed on the right and left sides of a sample 50 having fractal structure and are connected to a network analyzer (HP8720D manufactured by Agilent Technologies). Attenuation of electromagnetic wave of giga Hertz band, that is emitted from the antenna 60, when passing through the sample 50 is measured by receiving with the antenna 70, and reflectivity is measured by receiving with the antenna 60. During the measurement, the sample is surrounded by an electromagnetic wave absorbing material 80 made of a carbon fiber fabric, to eliminate the influence of unnecessary electromagnetic wave.
The spectrum shows two peaks of electric field intensity in the cavity, while the intensity rapidly falls with the distance from the central cavity. Similar electric field intensity distribution was observed also in the direction of diagonal within plane of central cavity and in the direction of diagonal within the cube. Such a concentration of electric field in the central cavity indicates the occurrence of confinement of electromagnetic wave.
The localized electromagnetic wave of 12.7 GHz.had wavelength of 23.4 mm. This wavelength equals the wavelength predicted from the formula 2a√ε×n/S (a is the length of one edge of the cubic Menger sponge type fractal structure, ε is mean volume dielectric constant, n is 1 and S is 3). This means that wavelength, namely frequency of electromagnetic wave that is localized can be set by design. The Menger sponge of stage 3 formed from the epoxy resin (dielectric constant 2.8) had mean volume dielectric constant of 1.74.
In Example 2, an antenna having fractal structure was made and evaluated by making use of the fact that a fractal structure body (Menger sponge type fractal structure body) can strongly concentrate electromagnetic wave incident in any direction into the central cavity.
That is, the Menger sponge type fractal structure body was used as an antenna head in Example 2.
Specifically, the Menger sponge type fractal structure body (shown in
In Example 3, a fractal structure body made of ceramics was made and evaluated.
In this example, the fractal structure body made of ceramics shown in
A green compact of the Menger sponge type fractal structure body of stage 3 of 27 mm cube was formed by stereolithography from a photocurable resin including titania-silica dielectric ceramics dispersed therein.
The green compact was heated in air so as to gasify the resin component and was heated at 1450° C. for 2 hours so as to sinter the ceramics. A photograph of the sintered body in perspective is shown in
The sintered body has a fractal structure body of cubic shape measuring 12 mm along one edge penetrated by holes having cross sections of 4 mm square, 1.3 mm square and 0.4 mm square. While the sintered fractal structure body showed a low density, the density can be increased by increasing the quantity of the ceramic particles dispersed in the photocurable resin. The particles of silica-titania composite ceramics has dielectric constant of 15, dielectric constant of the material that constitutes the fractal structure body made of ceramics calculated by taking the void ratio into consideration was 7.3. Evaluation of the electromagnetic characteristics of the fractal structure body made of ceramics by using a metal waveguide showed the existence of localization mode at 19.1 GHz as shown in
While the peak frequency of reflectivity and the peak frequency of transmissivity do not agree as shown in
In Example 4, the fractal structure bodies shown in
(Method to Measure Electromagnetic Wave Characteristics)
Electromagnetic wave characteristics of the fractal structure bodies shown in
Electromagnetic wave characteristics of the fractal structure bodies shown in
2pa√εn/S2p−1 [Equation 26]
The sample under measurement had a size of 27 mm along one edge a and mean volume dielectric constant of 4.17. Other parameters were 1 for n, 3 for S and 1 for p.
The formula described above shows that frequency corresponding to the wavelength of secondary mode in this sample is 30 GHz or higher.
2pa√εn/S2p−1 [Equation 27]
The sample had a size of 81 mm along one edge a, mean volume dielectric constant of 3.34, n of 1 and S of 3. This means that localization frequency of the fractal structure body shown in
With regards to the cavity-penetrated plate-shaped super structure similar to that shown in
The reason why minimum was observed in reflectivity and/or transmissivity at primary mode frequency of 8 GHz in samples shown in
As described above, for various Menger sponge type fractal structure and super structures thereof shown in
The fractal structure body according to the present invention can be used as a filter or a no-reflection plate that completely shuts off electromagnetic wave of particular wavelength. The fractal structure body and a super structure thereof provided with a nonlinear optical crystal such as ZnTe or LiNbO3 or a nonlinear optical element that is a photoconductivity antenna made of GaAs or the like inserted therein may be used as an oscillator that efficiently generates harmonics of a particular wavelength through enhancement of the nonlinear optical effect and generates high energy beam. A fractal structure body and a super structure thereof formed from solely from a metal, a dielectric material coated with a metal or a composite material of metal and dielectric material so as to have electric conductivity on the surface or throughout the volume thereof may be used as an apparatus that localizes electromagnetic wave of particular wavelength and converts the localized electromagnetic energy into electric current. When electromagnetic wave of particular wavelength is localized in the fractal structure body and a super structure thereof and is absorbed in a metal, the fractal structure can be used as a heat source.
Number | Date | Country | Kind |
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2003-315768 | Sep 2003 | JP | national |
2004-012292 | Jan 2004 | JP | national |
2004-180230 | Jun 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP04/12983 | 9/7/2004 | WO | 8/23/2006 |