This application belongs to the field of turbine fracturing technologies, and particularly relates to a fracturing device, an engine and an exhaust apparatus thereof.
In the field of turbo fracturing, an exhaust outlet of an engine is usually equipped with an exhaust muffler. The exhaust muffler leads out exhaust from the engine and reduces noise in the gas discharge process. Moreover, the exhaust muffler is usually equipped with a rain cap, and the rain cap can seal an exhaust outlet of the exhaust muffler, preventing foreign objects such as external rainwater or sand from entering the exhaust muffler, thereby avoiding that the foreign objects enter the engine for fear of influencing the engine.
In the related art, the height difference between the exhaust outlet of the exhaust muffler and a mounting surface where the engine is provided is relatively small, that is, the height of the exhaust outlet of the exhaust muffler is relatively low, so that the noise generated after an exhaust gas from the engine passes through the exhaust muffler is still relatively high, and the effect of reducing the noise is relatively poor. To improve the noise reduction effect, the exhaust outlet of the exhaust muffler can be provided with a heightening apparatus. The exhaust height is increased by the heightening apparatus, thereby reducing the noise. However, the exhaust apparatus requires both the heightening apparatus and the rain cap (or rain cover) to be provided, thereby resulting in that the number of components is relatively large and the structure is complex. Traditionally, a rain cover may be fixed on the exhaust muffler via bolts. When the turbine is not in operation, the rain cover may be in a closed state and thereby prevents rainwater from entering the exhaust muffler. The rain cover on the conventional exhaust muffler may be in a form of a single cover plate, and is usually controlled to open or close driven by an electrical winch. The arrangement of conventional rain cover might cause the following problems with the exhaust muffler:
Therefore, it is desirable to provide a rain cover assembly, a pipe assembly and a turbine fracturing unit to at least partially solve the above-mentioned problems. The rain cover assembly provided by the present disclosure is not limited to the use for the above-mentioned turbine fracturing unit, but may be applied to a variety of pipes with openings. The pipe assembly provided by the present invention may also be applied to a variety of power machines/equipment.
An objective of embodiments of this application provides a fracturing device, an engine and an exhaust apparatus thereof, which can solve the problem that the structure of an exhaust apparatus in the related art is relatively complex.
In a first aspect, the embodiments of this application provide an exhaust apparatus of an engine, the engine being provided with a first exhaust outlet, and the exhaust apparatus including an exhaust muffler, a shroud plate and a cover plate, where:
In a second aspect, the embodiments of this application provide an engine, including the exhaust apparatus mentioned above.
In a third aspect, the embodiments of this application provide a fracturing device, including the engine mentioned above.
In this embodiment of this application, the cover plate can serve as a rain cap. When the engine is in a non-operating state, the cover plate closes the second exhaust outlet to avoid that external foreign objects enter the engine through the exhaust outlet. At the same time, the cover plate can also serve as a part of the heightening tube. When the second exhaust outlet is opened, the cover plate is in fit with the shroud plate to form the heightening tube to increase the exhaust height of the exhaust apparatus, reduce noise generated after an exhaust gas from the engine passes through the exhaust muffler and improve the noise reduction effect. As such, the cover plate can be used for both purposes, without providing the heightening tube and the rain cap separately, which is conducive to reducing the number of components in the exhaust apparatus and simplifying the structure.
Reference may be made to preferred embodiments shown in the figures to enable better understanding of the above and other objects, features, advantages and functions of the present disclosure. The same reference numerals in the figures denote the same parts. Those having ordinary skill in the art should appreciate that the figures are intended to schematically illustrate example embodiments of the present disclosure, and not intended to impose any limitations to the scope of the present disclosure. Some or all parts in the figures may not be drawn to scale.
The technical solution in the embodiments of this application will be described hereinafter in combination with the accompanying drawings in the embodiments of this application. The embodiments provided below are merely examples. All other embodiments obtained by an ordinary person having ordinary skill in the art based on the embodiments of this application shall fall within the protection scope of this application.
The terms “first” and “second” in description and claims of this application are used to distinguish similar objects, but not to describe a specific order or sequence. It is to be understood that data used in this way can be interchanged where appropriate, so that the embodiments of this application can be implemented in order other than those illustrated or described here, and the objects distinguished by “first”, “second” and so on are usually of one type, without limiting the number of the objects, for example, the first object may be one or more. Furthermore, “and/or” in description and claims indicates at least one of the connected objects, and the character “I” generally indicates that the associated objects show an “or” relationship.
The fracturing device, the engine and the exhaust apparatus thereof provided by the embodiments of this application will be described in detail through specific embodiments and application scenarios in combination with the accompanying drawings.
Refer to
As shown in
In this embodiment of this application, the cover plate 1-300 can serve as a rain cap. When the engine is in a non-operating state, the cover plate 1-300 closes the second exhaust outlet 1-110 to avoid that external foreign objects enter the engine through the exhaust outlet. At the same time, the cover plate 1-300 can also serve as a part of the heightening tube. When the second exhaust outlet 1-110 is opened, the cover plate 1-300 is in fit with the shroud plate 1-200 to form the heightening tube to increase the exhaust height of the exhaust apparatus, reduce noise generated after an exhaust gas from the engine passes through the exhaust muffler 1-100 and improve the noise reduction effect. As such, the cover plate 1-300 can be used for both purposes, without providing the heightening tube and the rain cap separately, which is conducive to reducing the number of components in the exhaust apparatus and simplifying the structure.
Moreover, through the movement of the shroud plate 1-200 relative to the exhaust muffler 1-100, the height of the shroud plate 1-200 can be changed. Therefore, when the cover plate 1-300 closes the second exhaust outlet 1-110, the height of the shroud plate 1-200 can be reduced to reduce the overall height of the exhaust apparatus, reduce the occupied space and facilitate transportation.
In an optional embodiment, in a case that the shroud plate 1-200 moves to the first position relative to the exhaust muffler 1-100, the top surface of the shroud plate 1-200 is higher than the top surface of the cover plate 1-300, or the top surface of the shroud plate 1-200 is lower than the top surface of the cover plate 1-300. In another embodiment, as shown in
Optionally, in a case that the shroud plate 1-200 moves to the second position relative to the exhaust muffler 1-100, the shroud plate 1-200 encloses an exhaust end of the exhaust muffler 1-100, and the shroud plate 1-200 is fitted with the outer wall of the exhaust end. As such, the occupied space of the shroud plate 1-200 can be reduced to avoid that the shroud plate 1-200 occupies excess space except for the exhaust muffler 1-100, which is conducive to reducing the occupied space of the exhaust apparatus, so that the structure is more compact and transportation of the exhaust apparatus is facilitated.
In an optional embodiment, the exhaust apparatus may include a drive source, and the drive source is connected to the cover plate 1-300 to drive the cover plate 1-300 to rotate. Optionally, the drive source may be a telescopic cylinder, where one end of the telescopic cylinder is hinged with the cover plate 1-300, and the other end of the telescopic cylinder can be hinged with the exhaust muffler 1-100. The cover plate 1-300 is driven by the telescopic movement of the telescopic cylinder to rotate. In another embodiment, the cover plate 1-300 is movably connected to the shroud plate 1-200, and when the shroud plate 1-200 moves, the cover plate 1-300 is driven to rotate relative to the second exhaust outlet 1-110. In a case that the shroud plate 1-200 moves to the first position relative to the exhaust muffler 1-100, the cover plate 1-300 opens the second exhaust outlet 1-110. At this time, the shroud plate 1-200 is in fit with the cover plate 1-300 to form the heightening tube. In a case that the shroud plate 1-200 moves to the second position relative to the exhaust muffler 1-100, the cover plate 1-300 closes the second exhaust outlet 1-110, and the second exhaust outlet 1-110 is in a closed state. Using this embodiment, when the shroud plate 1-200 moves, the cover plate 1-300 is directly driven to rotate to a suitable position, without a separate drive source to drive the cover plate 1-300 to rotate, which helps to save energy.
In an optional embodiment, the shroud plate 1-200 is rotationally connected to the exhaust muffler 1-100, and when the shroud plate 1-200 rotates, the cover plate 1-300 is driven by a transmission mechanism to rotate. Optionally, a first transmission shaft can be provided at the rotational connection of the shroud plate 1-200 and the exhaust muffler 1-100, a second transmission shaft can be provided at the rotational connection of the cover plate 1-300 and the exhaust muffler 1-100, and the first transmission shaft and the second transmission shaft can be in transmission connection through a bevel gear or other structures. In short, when the shroud plate 1-200 rotates, the first transmission shaft is driven to rotate, thereby driving the second transmission shaft and the cover plate 1-300 to rotate.
In another embodiment, as shown in
In an optional embodiment, one connecting rod 1-400 can be provided. In another embodiment, the shroud plate 1-200 is a bent plate. The shroud plate 1-200 includes a first enclosure portion 1-210, a second enclosure portion 1-220 and a third enclosure portion 1-230. The first enclosure portion 1-210, the second enclosure portion 1-220, the third enclosure portion 1-230 and the cover plate 1-300 are sequentially connected end to end. Optionally, the first enclosure portion 1-210, the second enclosure portion 1-220 and the third enclosure portion 1-230 can be of an integrated structure. Side edges of the cover plate 1-300 include a left side edge and a right side edge, and the number of the connecting rods 1-400 is at least two. The first ends of two of the connecting rods 1-400 are hinged with the left side edge and the right side edge, respectively, and the second ends of the two connecting rods 1-400 are hinged with the first enclosure portion 1-210 and the third enclosure portion 1-230, respectively. Using this embodiment, different positions of the cover plate 1-300 are driven by the at least two connecting rods 1-400 to rotate when the shroud plate 1-200 is made to slide, by using the at least two connecting rods 1-400, which is conducive to improving the stability of the cover plate 1-300 in the rotation process.
In an optional embodiment, as shown in
In the rotation process of the cover plate 1-300, the relative position between the limit sensor 1-510 and the induction piece 1-520 will change. Therefore, by detecting the position of the induction piece 1-520 through the limit sensor 1-510, the relative position change between the cover plate 1-300 and the exhaust muffler 1-100 can be detected, thereby detecting the state of the second exhaust outlet 1-110. In a case that the limit sensor 1-510 detects that the induction piece 1-520 moves to the preset position, it indicates that the position of the cover plate 1-300 is abnormal. For example, the cover plate 1-300 abnormally closes the second exhaust outlet 1-110 or causes the opening degree of the second exhaust outlet 1-110 to be too small, which leads to that the engine in operation is unable to perform exhaust normally. Therefore, the engine stops working at this time, and/or the exhaust muffler 1-100 gives an alarm, and an operator further shuts down the engine according to alarm information, thereby avoiding that the engine is influenced due to the fact that the cover plate 1-300 abnormally closes the second exhaust outlet 1-110.
In an optional embodiment, the exhaust apparatus further includes a guide mechanism 1-600. The guide mechanism 1-600 includes a guide rail 1-610 and a sliding piece 1-620. One of the guide rail 1-610 and the sliding piece 1-620 is provided on the exhaust muffler 1-100, and the other one is provided on the shroud plate 1-200. The guide rail 1-610 is in sliding fit with the sliding piece 1-620. Optionally, as shown in
In an optional embodiment, the number of the guide mechanisms 1-600 is at least two, and at least two of the guide mechanisms 1-600 are provided on opposite sides of the exhaust muffler 1-100, respectively. Optionally, the at least two of the guide mechanisms 1-600 are connected to the first enclosure portion 1-210 and the third enclosure portion 1-230, respectively. As such, different positions of the shroud plate 200 are respectively guided by the at least two guide mechanisms 1-600, which further makes the whole of the shroud plate 1-200 accurately move along the guide direction of the guide rail 1-610. Moreover, the exhaust muffler 1-100 and the shroud plate 1-200 are connected in a sliding manner by the guide mechanism 1-600. Therefore, the guide mechanism 1-600 and the exhaust muffler 1-100 provide support to the shroud plate 1-200, thereby avoiding the detachment of the shroud plate 1-200 from the exhaust muffler 1-100 in the case of the abnormal drive effect.
In an optional embodiment, as shown in
In an optional embodiment, the shroud plate 1-200 can be driven under the manual action to move relative to the exhaust muffler 1-100. In another embodiment, the exhaust apparatus further includes the drive mechanism 1-700. The drive mechanism 1-700 is connected to the shroud plate 1-200 to drive the shroud plate 200 to move relative to the exhaust muffler 1-100. Optionally, in a case that the shroud plate 1-200 is connected to the exhaust muffler 1-100 in a sliding manner, the drive mechanism 1-700 may be a telescopic piece such as an air cylinder or hydraulic cylinder, or a drive source such as a linear module. One end of the drive mechanism 1-700 is a fixed end, and the moving end of the drive mechanism 1-700 directly drives the shroud plate 1-200 to move. In a case that the shroud plate 1-200 is rotationally connected to the exhaust muffler 1-100, the drive mechanism 1-700 may be the telescopic piece such as the air cylinder or hydraulic cylinder, one end of the telescopic piece is hinged with the outer wall of the exhaust muffler 1-100, and the other end of the telescopic piece is hinged with the shroud plate 1-200. When the telescopic piece stretches out and draws back, the shroud plate 200 is driven to rotate relative to the exhaust muffler 1-100.
Using this embodiment, the shroud plate 1-200 is driven by using the drive mechanism 1-700 to move to avoid the manual action, so that the switching efficiency of the shroud plate 1-200 between the first position and the second position is improved, thereby guaranteeing timely exhaust of the exhaust apparatus or timely closure of the second exhaust outlet 1-110.
Based on the exhaust apparatus disclosed above, the embodiments of this application further disclose an engine. The engine disclosed includes the exhaust apparatus in the foregoing embodiments.
Further, based on the engine disclosed above, the embodiments of this application further disclose a fracturing device. The fracturing device disclosed includes the engine in the foregoing embodiments.
First, referring to
As shown in
The cover plate 1 is mounted at the open end of the pipe 200 and capable of pivoting in a vertical plane between a closed position where the cover plate covers the opening and an open position where the cover plate exposes the opening. It may be appreciated that its pivot axis is perpendicular to the centerline of the pipe 200. It needs to be clarified that when the cover plate 1 is at the closed position, the entire opening may be covered or only a portion of the opening may be covered; when all the cover plates 1 are at the closed position, they may jointly cover the opening of the cover 200 completely. One end of the transmission mechanism 22 is connected to the cover plate 1 and can drive the cover plate 1 to pivot between the open position and the closed position. The other end of the transmission mechanism 22 is indirectly connected to the locking device 3 through the power mechanism 21, and is configured to lock the transmission mechanism 22 and thereby lock the cover plate 1 when the cover plate 1 is at the open position. Certainly, it is also possible that there is not a power mechanism 21, and the transmission mechanism 22 is directly connected to the locking device 3. At this time, manual operation is required.
Continuing to refer to
In an embodiment not shown, the rain cover assembly may include more cover plate assemblies, the cover plates of respective cover plate assemblies are evenly arranged around edges of the opening, and the cover plates of respective cover plate assemblies are configured in a way that when the cover plates are at the open position, the cover plates are connected end-to-end around the horizontal direction (or may be partially overlapped) to form a closed additional pipe structure which extends in the vertical direction with both ends open. The additional pipe structure is located above the pipe and continues along the opening of the pipe. When the cover plate of each cover plate assembly is at the closed position, the cover plates at least partially overlap.
Each cover plate assembly further includes a connecting member 4 connecting the cover plates 1 with the pipe 200.
Referring to
The arrangement of such as connecting member 4 can facilitate the proper connection between the cover plate 1 and the pipe 200, and not only ensures the connection strength of the two, but also provides the flexibility of the cover plate 1 relative to the pipe 200.
In some example implementations, the limiting portion 413 is configured in a way that the limiting portion 413 abuts against the cover plate when the cover plate 1 pivots to the open position, to limit further pivoting of the cover plate 1. A state when the limiting portion 413 limits the cover plate 1 to the open position is shown in
In some example implementations, the rain cover assembly 100 further includes a baffle 5 fixed relative to the pipe 200 and extending along a connection gap between the pipe 200 and the cover plate 1 to cover the gap. The baffle 5 may be fixed together with the connecting member 4.
Referring to
As described above, the forced ear 222 of the driving device 2 and the pivoting portion 42 of the connecting member 4 are both fixed on the cover plate 1, and the three move jointly. In the joint movement of the forced ear 222 and the cover plate 1, the forced ear 222 is a driving member, and the cover plate 1 is a driven member. In the joint movement of the cover plate 1 and the pivoting portion 42, the cover plate 1 is a driving member, and the pivoting portion 42 is a driven member.
In some example implementations, the length of the transmission rod of the driving device 2 is adjustable. For example, the transmission rod includes a first rod portion 2211 and a second rod portion 2212, and the second rod portion 2212 is sleeved in two adjacent first rod portions 2211 to form a telescopic structure. Such a telescopic structure may be realized by any suitable mechanism in the prior art.
The power mechanism 21 may include an electric power mechanism or a pneumatic power mechanism, which includes, for example, an electric cylinder or a hydraulic cylinder. For example, the transmission mechanism 22 may be provided with a gear-rack mechanism, a cam mechanism, an electric winch mechanism, etc., in addition to or an alternative to the transmission rod for transmission.
When the rain cover assembly is applied to a small pipe, the cover plate may be opened and closed manually. In such an embodiment, the rain cover assembly may only include the transmission mechanism and not include the power mechanism, and the end of the transmission mechanism opposite to the cover plate may be set to be directly connected to a locking device to lock the cover plate at a predetermined position.
The locking device 3 may include the pull bolt shown in the figure(s). During the opening and closing of the cover plate 1, the pull bolt may be pulled outward to make the driving device 2 operable. When the cover plate 1 reaches the open position, the pull bolt may be inserted into a bolt hole to lock the driving device 2 to further lock the cover plate 1 at the open position. When the cover plate 1 is at the closed position, the locking device 3 may lock the driving device 2, or may keep an unlocked state so that the cover plate 1 may rest at the closed position freely.
Furthermore, the support rod 231 is provided with a through hole, the locking device 3 includes a pull bolt, and the pull bolt can be inserted into the through hole on the support rod 231 to lock the position of the transmission mechanism 22. After the locking device 3 locks the position of the transmission mechanism 22, the hydraulic cylinder is in an unstressed state.
In addition to the above arrangement, the rain cover assembly may further include some other structures. For example, in the embodiment shown in
Referring to
Furthermore, there are two U-shaped pressing plates 734, and both ends of each U-shaped pressing plate 734 are detachably connected to the surface of the mounting plate 731 facing the second cover plate 72, so that the magnet 733 is cooperatively received in a space jointly defined by the U-shaped pressing plates 734 and the mounting plate 731. The two U-shaped pressing plates 734 are arranged along the X direction. The U-shaped pressing plates 734 can function to protect the magnet 733 and avoid damages to the magnet caused by direct collision and contact between the magnet 733 and the second cover 72.
Furthermore, the mounting plate 731 is provided with through holes. The ejector rods 732 run through the through holes and can be locked relative to the mounting plate 731. The ejector rods 732 can press the magnet 733 in the Y direction, so that the magnet 733 can be pressed tightly between the ejector rods 732 and U-shaped pressing plates 734. There are two ejector rods 732, and the two ejector rods 732 are arranged in a direction perpendicular to both the X direction and the Y direction.
Since the U-shaped pressing plates 734 are detachable, U-shaped pressing plates 734 of different sizes may be selected according to actual needs. For example, U-shaped pressing plates having a larger size in the Y direction than the U-shaped pressing plates 734 shown in
In some example implementations, the edge of the mounting plate 731 is provided with an arcuate segment 7311 bent toward the second cover plate 72. The arcuate segment 7311 is provided to prevent the magnet 733 from being hit by other components. The size of the arcuate segment 7311 in a thickness direction of the mounting plate 731 (i.e., the Y direction) is smaller than the size of the magnet 733 in the thickness direction of the mounting plate 731, so the arcuate segment 7311 will not interfere with the second cover plate 72.
The cover plate of the rain cover assembly according to the present disclosure may also have various structural forms. For example, instead of the cover structure shown in
In
In
In
The rain cover assembly may further include only one set of cover plate assembly. For example, in
A more specific example structure of the above solution is shown with reference to
When the opening of the pipe 800 needs to be exposed, when the pipe-shaped structure 851 moves upward relative to the pipe 800, the other end 852b of the covering plate 852 is indirectly driven by the pipe-shaped structure 851 via the articulation lever 853 to pivot upwards, and one end 852a of the cover plate is always fixed relative to the pipe 800 in this process so that the covering plate 852 is opened (approximately as shown in
When the opening of the pipe 800 needs to be covered, when the pipe-shaped structure 851 moves downward relative to the pipe 800, the pipe-shaped structure 851 drives the other end 852b of the covering plate 852 to pivot downward via the articulation lever. In this process, the one end 852a of the covering plate is always fixed relative to the pipe 800 so that finally the covering plate 852 covers the opening of the pipe 800 (approximately as shown in
In addition to the above-mentioned pivotal movement and translational movement, in other unshown embodiments, the cover plate may also include pivotal movements in other directions. For example, there may be a section of pivotal movement during the pivoting of the cover plate, and the pivot axis of the pivotal movement is parallel to a centerline of the pipe. In other words, a pivot axis may be added to one of the cover plates. For example, when the cover plates needs to be closed, one cover plate may be pivoted horizontally to a position overlapping with the other cover plate, and then the two overlapping cover plates may be pivoted together around an axis perpendicular to the centerline of the pipe.
The figure also shows a mounting frame 300 fixed on the pipe 200, and the driving device 2 of the rain cover assembly 100 is mounted on the mounting frame 300.
In particular, the present disclosure further provides a turbine fracturing unit, which includes a turbine engine and an exhaust muffler mounted at the exhaust port of the turbine engine. The exhaust muffler may be the pipe 200 described in the above embodiment. Further, as shown in
Referring
According to the above solution, it may be understood that the rain cover assembly according to the present disclosure has at least two cover plate assemblies, which, when opened, will jointly form a closed additional pipe structure connected to the open end of the pipe to guide the exhaust gas of the pipe to a further space. Such an arrangement may reduce noise on the one hand, and prevent backflow of the exhaust gas on the other hand. The cover plates, when closed, can shield the opening of the pipe to prevent entry of rainwater.
The embodiments of this application are described above in combination with the accompanying drawings, but this application is not limited to the specific implementations described above. The foregoing specific implementations are only illustrative, not restrictive. Under the enlightenment of this application, those ordinary persons skilled in the art can also make many forms without departing from the scope protected by the purpose and claims of this application, all of which fall within the scope of protection of this application.
Number | Date | Country | Kind |
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202022891295.X | Dec 2020 | CN | national |
202211199070.5 | Sep 2022 | CN | national |
This application is based on and claims the benefit of priority to Chinese Patent Application No. 202211199070.5, filed on Sep. 29, 2022. This application is further based on and claims the benefit of priority to U.S. patent application Ser. No. 17/900,348 filed on Aug. 31, 2022, which is based on and claims the benefit of priority to PCT Application No. PCT/CN2021/074180, filed on Jan. 28, 2021, which is based on and claims the benefit of priority to Chinese Patent Application No. 202022891295.X, filed on Dec. 2, 2020. These prior patent applications are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/CN21/74180 | Jan 2021 | US |
Child | 17900348 | US |
Number | Date | Country | |
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Parent | 17900348 | Aug 2022 | US |
Child | PCT/CN21/74180 | US |