The invention relates to a frame for an inlet of a catch basin or a manhole.
During road construction, storm drains (also known as catch basins) and sewer inlets are disposed at various points along the road to evacuate excess water and/or debris that may accumulate. Such accumulation can occur for example during rainfall.
The storm drains (or catch basins) are connected to a system which is a network of pipes, pumps, and force mains for the collection of wastewater, or sewage, from the community. Typically, storm drains use a separate and distinct network from sanitary sewer systems for human waste. Sometimes a combined system provides only one network for all types of sewage and excess water or debris.
In order to evacuate the excess water and debris toward the system, the storm drain includes an inlet disposed on the road surface. Two main types of inlets exist: the side inlet and the grated inlet. The typically ends in an outlet for the water which is a single large exit at the point of discharge. The separation of storm sewers from sanitary sewers helps to prevent sewage treatment plants becoming overwhelmed by infiltration/inflow during a rainstorm, which can result in untreated sewage being discharged into the environment.
The grated inlets prevent pedestrians, vehicles and large objects from falling into the storm drain. The design of the grate bars facilitates a flow of water towards the inside of the drain. Storm drains provided in streets and parking areas must be strong enough to support the weight of the vehicles. Some of the heavier sediment and small objects or debris may enter the grated inlet and settle in the catchbasin below the inlet. A frame is provided for the catchbasin or catch pit and the grate covers the open top of the frame of the catchbasin. The frame supports the grate/cover.
It is common to have the frames disposed floatingly on the catch basin/manhole inlets. In a floating arrangement, the concrete constituting the road is poured around the sides of the frame and provides the connection between the road and the frame. No additional connection is used to secure the frame to the road. As such, movements between the road and the frame, which could happen during frosting and defrosting periods, is absorbed by the relative flexibility of the connection between them. To install the frame while pouring the concrete to make the road, the frame is first inserted in a guiding holder. The guiding holder is fixedly connected to the catch basin inlet. Wood shims are used to position the frame in place into the guiding holder. An inconvenience with that method is that the wooden shims may displace during the concrete pouring operation, which in turn can induce imprecise alignment between the frame and the catch basin. Over time, water infiltration can occur and premature wear of the frame and its connection to the road can happen.
To reduce the imprecision of the wood shim technique, some have fixedly attached the frame into the concrete road. However, any further adjustment is prevented and replacement of portions of the road would be needed should the frame need to be changed.
In accordance with one aspect, there is provided a frame for a cover for one of a catch basin and a manhole, the one of the catch basin and the manhole having an inlet, the frame comprising: a frame skeleton having a hollow body, the hollow body having a first end and a second end, the second end of the hollow body being adapted to be inserted into the inlet of the one of the catch basin and the manhole, the frame skeleton having at least one flange extending laterally outwardly from the first end of the hollow body, a surface of the at least one flange facing the second end being an under surface of the at least one flange; and a concrete sleeve disposed around the hollow body on an external surface thereof, the concrete sleeve being adapted to be disposed between the inlet of the one of the catch basin and manhole and the at least one flange, the concrete sleeve having a top surface abutting the under surface of the at least one flange, the under surface of at least one flange covering the top surface of the concrete sleeve.
In one embodiment, the hollow body has an asymmetrical cross-section.
In one embodiment, the hollow body has a truncated circular cross-section.
In one embodiment, the frame skeleton further includes at least one outwardly extending anchor point disposed on the external surface of the hollow body, the outwardly extending anchor point being adapted to connect with the concrete sleeve.
In one embodiment, the frame skeleton further includes at least one aperture provided on an extension of the hollow body, the aperture being adapted to connect with the concrete sleeve using attachment means.
In one embodiment, the external surface of the hollow body is tapered outwardly from the second end to the first end of the hollow body.
In one embodiment, the hollow body has an inside surface, and the inside surface is vertically straight.
In one embodiment, the at least one flange includes at least one groove.
In one embodiment, an outer perimeter of the at least one flange has a same shape of an inner perimeter of the at least one flange.
In one embodiment, the at least one flange has at least one section with a width narrower than a main width of the at least one flange.
In one embodiment, the frame skeleton includes a plurality of U-shaped anchor points disposed on an inside surface of the hollow body.
In one embodiment, the hollow body has an inside surface, and the inside surface includes a recess at the first end of the hollow body for receiving the cover, the cover being one of a grate and a closed cover.
In accordance with another aspect, there is provided a method for making a frame for an inlet of one of a catch basin and a manhole, the method comprising: providing a frame skeleton, the frame skeleton having a hollow body, the hollow body having a first end and a second end, the second end of the hollow body being adapted to be inserted into the inlet of the one of the catch basin and the manhole, the frame skeleton having at least one flange extending laterally outwardly from the first end of the hollow body, a surface of the at least one flange facing the second end being an under surface of the at least one flange; and assembling a concrete sleeve around the hollow body to form the frame before placing the frame into the inlet of the one of the catch basin and manhole, the concrete sleeve being adapted to be disposed between the inlet of one of the catch basin and manhole and the at least one flange, the concrete sleeve having a top surface abutting the under surface of the at least one flange, the under surface of at least one flange covering the top surface of the concrete sleeve.
In one embodiment, assembling the concrete sleeve includes casting the concrete sleeve around the hollow body.
In one embodiment, the assembling the concrete sleeve includes attaching the concrete sleeve to the hollow body using attachment means and openings on the hollow body.
In one embodiment, the method further comprises casting the frame skeleton before providing the frame skeleton.
In accordance with another broad aspect, there is provided a frame for one of a catch basin and a manhole is provided. The one of the catch basin and the manhole has an inlet. The frame comprises a frame skeleton having a hollow body. The hollow body has a first end and a second end. The second end of the hollow body is adapted to be inserted into the inlet of the one of the catch basin and the manhole. The frame skeleton has at least one flange extending laterally outwardly from the first end of the hollow body. A surface of the at least one flange facing the second end is an under surface of the at least one flange. A concrete sleeve is disposed around the hollow body on an external surface thereof. The concrete sleeve is adapted to be disposed vertically between the inlet of the one of the catch basin and manhole and the at least one flange. The concrete sleeve has a top surface abutting the under surface of the at least one flange. The under surface of at least one flange covers totally the top surface of the concrete sleeve.
In one embodiment, the frame skeleton further includes a plurality of outwardly extending anchor points disposed on the external surface of the hollow body. The plurality of outwardly extending anchor points connect with the concrete sleeve.
In one embodiment, the external surface of the hollow body is tapered outwardly from the second end to the first end of the hollow body.
In one embodiment, the hollow body has an inside surface. The inside surface is substantially vertically straight.
In one embodiment, the at least one flange includes at least one groove.
In one embodiment, an outer perimeter of the at least one flange has a same shape of an inner perimeter of the at least one flange.
In one embodiment, the frame skeleton includes a plurality of U-shaped anchor points disposed on an inside surface of the hollow body.
In one embodiment, the hollow body has an inside surface, and the inside surface includes a recess at the first end of the hollow body.
In accordance with still another broad aspect, there is provided a method for making a frame for an inlet of one of a catch basin and a manhole is also provided. The method comprises providing a frame skeleton. The frame skeleton has a hollow body. The hollow body has a first end and a second end. The second end of the hollow body is adapted to be inserted into the inlet of the one of the catch basin and the manhole. The frame skeleton has at least one flange extending laterally outwardly from the first end of the hollow body. A surface of the at least one flange faces the second end being an under surface of the at least one flange. The method comprises casting a concrete sleeve around the hollow body to form the frame before placing the frame into the inlet of the one of the catch basin and manhole. The concrete sleeve is adapted to be disposed vertically between the inlet of one of the catch basin and manhole and the at least one flange. The concrete sleeve has a top surface abutting the under surface of the at least one flange. The under surface of at least one flange covers totally the top surface of the concrete sleeve.
In one embodiment, the method of comprises casting the frame skeleton before providing the frame skeleton.
Embodiments of the present can have at least one of the above-mentioned aspects, but do not necessarily have all of them.
Additional and/or alternative features, aspects, and advantages of embodiments of the present will become apparent from the following description, the accompanying drawings, and the appended claims.
Having thus generally described the nature of the invention, reference will now be made to the accompanying drawings, showing by way of illustration embodiments, aspects and features thereof and in which:
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
Referring to
Referring to
The catch basin 16 has an inlet 17 proximal to the road 4. The inlet 17 is surrounded by a concrete head 13. The concrete head 13 allows to reduce a width 16a of the inlet 17 of the catch basin 16 to a width 105a which corresponds to a largest width of an outside surface 105 of a hollow body 104 of the frame 100. The hollow body 104 will be described below. It is contemplated that the concrete head 13 could be omitted, should the width 16a of the catch basin 16 generally match the width 105a of the hollow body 104 of the frame 100. The frame 100 is disposed on top of the concrete head 13 and extends partially thereinto. It is contemplated that the frame 100 could extend partially into the inlet 17 of the catch basin 16. The top surface of the frame 100 ends flush with the upper surface 5 of the road 4. A method of assembling the frame 100 to the catch basin 16 and the road 4 will be described below.
It is contemplated that the inlet 17 or the concrete head 13 may be offset with respect to the center of the catch basin or manhole to allow an installation of the frame 100 and grate/cover 50 closer to the curb. Additionally or alternatively, the frame 100 may be asymmetrical or excentric to provide the grate/cover 50 closer to the curb.
Shims 132, 134 allow adjustment of a distance between the frame 100, the concrete head 13, and the road 4. The shims 132, 134 are made of cast iron. It is contemplated that the shims 132, 134 could be made of ductile iron, or steel, or hard rubber, or a polymer, or any suitable material that would resist to wear. A shape of an inside surface of the shims 132, 134 corresponds to a shape of a cross-section of the outside surface 105 of the hollow body 104 of the frame 100.
Gravel 7 is disposed around the catch basin 16 and the concrete head 13. The road 4 is disposed vertically above the gravel 7 and surrounds a top portion of the frame 100. The frame 100 is shown in the Figures as being vertically disposed on top of the catch basin inlet 17, but it is contemplated that the frame 100 could be at an angle with the top of the catch basin inlet 17. For example, if the road 4 is at an angle with the top of the catch basin inlet 17, the frame 100 would be disposed at an angle with the catch basin inlet 17. In one embodiment, the shims 132, 134 are sized and shaped to allow the frame 100 to be disposed at such an angle.
Turning to
The frame skeleton 102 is made of ductile iron. It is contemplated that the frame skeleton 102 could be made of cast iron, or a polymer, or hard rubber, or any material that would be suited for use as a frame skeleton (for example, at least low deformation property and resistant to wear and weather). The frame skeleton 102 includes the hollow body 104, which has a first end 106 and a second end 108. The first and second ends 106, 108 are open. When in place, the first end 106 is disposed proximal to the upper surface 5 of the road 4 and the second end 108 is disposed distal to the upper surface 5 of the road 4. As such, the first end 106 indicates globally a top of the frame 100.
The hollow body 104 has an asymmetrical or excentric cross-section. More particularly, it has an asymmetrical truncated circular cross-section. The hollow body 104 includes first and second straight sides 105a,c and first and second curved sides 105b,d. The first curved side 105b adjoins the first straight side 105a. The second straight side 105c adjoins the first curved side 105b and is shorter than the first straight side 105a. The second curved side 105d adjoins the second straight side 105c and the first straight side 105a. The first and second curved sides 105b,d are each disposed between the first and second straight sides 105a,c and at opposite ends thereof. It is contemplated, however, that the hollow body 104 could have a cross-section other than the ones shown in the Figures. For example, the hollow body 104 could have a circular cross-section or a rectangular cross-section or any other shape desired.
An inside surface 103 of the hollow body 104 is generally vertically straight. The inside surface 103 has a small angle with respect to the vertical V to allow its removal from a mold during its making), but it is contemplated that the inside surface 103 of the hollow body 104 could be more slanted than shown in the Figures or have a variety of highs and dips. As best seen in
The inside surface 103 includes a recess 107 near the first end 106. The recess 107 allows the grate 50 to be disposed thereon. The inside surface 103 also features a plurality of U-shaped anchor points 109a, 109b. The U-shaped anchor points 109a, 109b receive rods (not shown) which are used as retainers should the grate 50 or a large object fall into the catch basin 16. It is contemplated that the U-shaped anchor points 109a, 109b could have a shape different from the ones shown in the Figures and could be placed at locations on the inside surface 103 other than shown in the Figures, as long as they allow to catch at least partially the grate 50 or a large object that would fall into the catch basin 16. It is contemplated the U-shaped anchor points 109a, 109b could be omitted if the application does not require use of the rods or if the rods are attached to the frame using other means.
The outside surface 105 includes two pairs of anchor points 113 on the first and second straight sides 105a,c. The anchor points 113 facilitate connection with a concrete sleeve 120. The concrete sleeve 120 and a method of assembling the concrete sleeve to the frame skeleton 102 will be described below. The anchor points 113 further restrict movement between the concrete sleeve 120 and the frame skeleton 102 should the concrete sleeve 120 at least partially move with respect to the frame skeleton 102.
Referring back to
The laterally extending flange 110 has an outer perimeter 112b whose shape is shown as matching a shape of the cross-section of the inside surface 103 of the hollow body 104 and a shape of the inner perimeter 112a. It is contemplated however that the shape of the outer perimeter 112b could differ from the inside perimeter 112a. For example, the inner perimeter 112a could be circular and the outer perimeter 112b could be square. The lateral extending flange 110 has a width 111. Although in the laterally extending flange 110 described herein has the width 111 generally constant throughout, it is contemplated that the laterally extending flange 110 could have a different width throughout. For example, a width of the laterally extending flange 110 on the first and second straight sides 105a,c could be longer than a width on the first and second curved sides 105b,d of the hollow body 104.
As shown in
Referring back to
Turning now to
A second end 124 of the concrete sleeve 120 is disposed at a distance from the second 108 of the hollow body 104. As such, a height 123 of the concrete sleeve 120 is shorter than the height 117 of the hollow body 104, and the concrete sleeve 120 is disposed around only a portion of the outside surface 105. The height 123 of the concrete sleeve 120 matches a height 4a of the concrete road 4 as shown in
Although the concrete sleeve 120 is shown having a smooth external surface 121, it is contemplated that the concrete sleeve 120 could have lift pockets to facilitates its manipulation during transport for example.
As will be readily understood, the embodiment of
Turning now to
At step 206, the concrete sleeve 120 is assembled to the frame skeleton. The concrete sleeve 120 can be prepared independently or casted around the frame skeleton 102. If prepared independently, the concrete sleeve is then assembled to the frame skeleton by inserting the frame skeleton into the prepared concrete sleeve. The resulting frame can be secured by attaching the frame skeleton to the concrete sleeve or simply kept unitary by gravity. If the concrete sleeve 120 is casted around the frame skeleton 102, a mold for the concrete sleeve 120 is placed around the frame skeleton 102, and concrete is casted around the frame skeleton 102 inside the mold. Once cured, the mold is removed to reveal the assembled frame 100 which includes the frame skeleton 102 and the concrete sleeve 120. When using the alternative embodiment of
For some applications, the frame skeleton and the concrete sleeve manufacturers may be different entities. In that situation, the frame skeleton may be provided to the concrete sleeve manufacturer for the assembly with the concrete sleeve.
Once the frame 100 or 101 is made, it is being provided to the road construction site. The installation onto the catch basin inlet 17 is as follows (refer to
Modifications and improvements to the above-described embodiments of the present may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present is therefore intended to be limited solely by the scope of the appended claims.
The embodiments described above are intended to be exemplary only. The scope of the invention is therefore intended to be limited solely by the appended claims.
Number | Date | Country | |
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61756189 | Jan 2013 | US |
Number | Date | Country | |
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Parent | 14109382 | Dec 2013 | US |
Child | 14162430 | US |