The present disclosure relates to a construction machine, and more particularly, to a frame for the construction machine.
A construction machine, such as a motor grader, may be used in road construction and maintenance for displacing, distributing, and leveling material, such as, soil, gravel, snow, and the like. The construction machine includes a frame assembly that may support various components of the construction machine including, but not limited to, a power source, an operator cab, wheels, and the like. The frame assembly may include a front frame and a rear frame pivotally coupled to each other.
Conventionally, the rear frame may include a number of heavy rails coupled to each other to form a structure of the rear frame. Further, the rear frame of the construction machine may include a mounting structure for coupling a work implement, such as, a ripper assembly therewith. The mounting structure may include a pair of brackets that may be coupled with the rails of the conventional rear frame.
The rear frame may also include a pair of elongated tag links extending forwardly from the mounting structure. The tag links may allow coupling of a rear axle of the construction machine with the rear frame. The tag links and the mounting structure are embodied as separate components that may be coupled with the rails of the rear frame using joining processes, such as, welding. The tag links and the mounting structure increase part numbers associated with the rear frame. Further, the tag links and the mounting structure may be heavy, and may increase an overall cost and weight associated with the rear frame.
U.S. Pat. No. 9,267,268 describes a motor grader includes a fuel tank, a vehicle body frame, a left-side mount part, a right-side mount part, a rear-side mount part and a reducing agent tank. The left-side mount part and the right-side mount part are respectively disposed on a left lateral frame and a right lateral frame while being disposed on both sides of the fuel tank in a vehicle width direction, and fix the fuel tank to the vehicle body frame. The rear-side mount part is disposed on the left lateral frame in the vehicle width direction while being disposed rearward of the fuel tank and fixes the fuel tank to the vehicle body frame. The reducing agent tank is disposed rearward of and adjacently to the fuel tank while being disposed on the right lateral frame side and accumulates a reducing agent for processing an exhaust gas from an engine.
In an aspect of the present disclosure, a frame for a construction machine is provided. The frame includes a pair of side truss members extending along a longitudinal axis of the construction machine. Each side truss member defines a number of first cut-outs. Each side truss member also defines an axle opening for receiving a portion of an axle assembly of the construction machine. Each side truss member further defines a first through-aperture adapted to at least partially receive a fastening element for coupling the axle assembly with a corresponding side truss member. The frame also includes a first lateral truss member extending between the pair of side truss members proximate to a first end of the frame. The first lateral truss member defines at least one second cut-out. The frame further includes a second lateral truss member extending between the pair of side truss members proximate to a second end of the frame. The second lateral truss member defines at least one third cut-out. The pair of side truss members, the first lateral truss member, and the second lateral truss member together define a hollow space of the frame.
In another aspect of the present disclosure, a construction machine is provided. The construction machine includes a work implement. The construction machine also includes an axle assembly. The construction machine further includes a frame supporting the work implement and the axle assembly. The frame includes a pair of side truss members extending along a longitudinal axis of the construction machine. Each side truss member defines a number of first cut-outs. Each side truss member also defines an axle opening for receiving a portion of the axle assembly of the construction machine. Each side truss member further defines a first through-aperture adapted to at least partially receive a fastening element for coupling the axle assembly with a corresponding side truss member. The frame also includes a first lateral truss member extending between the pair of side truss members proximate to a first end of the frame. The first lateral truss member defines at least one second cut-out. The frame further includes a second lateral truss member extending between the pair of side truss members proximate to a second end of the frame. The second lateral truss member defines at least one third cut-out. The pair of side truss members, the first lateral truss member, and the second lateral truss member together define a hollow space of the frame.
In yet another aspect of the present disclosure, a frame assembly for a construction machine is provided. The frame assembly includes a frame. The frame includes a pair of side truss members extending along a longitudinal axis of the construction machine. Each side truss member defines a number of first cut-outs. Each side truss member also defines an axle opening for receiving a portion of an axle assembly of the construction machine. Each side truss member further defines a first through-aperture adapted to at least partially receive a fastening element for coupling the axle assembly with a corresponding side truss member. The frame also includes a first lateral truss member extending orthogonally relative to the longitudinal axis. The first lateral truss member extends between the pair of side truss members proximate to a first end of the frame. The first lateral truss member defines at least one second cut-out. The frame further includes a second lateral truss member extending between the pair of side truss members proximate to a second end of the frame. The second lateral truss member defines at least one third cut-out. The pair of side truss members, the first lateral truss member, and the second lateral truss member together define a hollow space of the frame. The frame assembly also includes at least one panel coupled with a corresponding side truss member from the pair of side truss members.
Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Referring to
The construction machine 100 defines a longitudinal axis A1. The construction machine 100 includes a frame assembly 102. The frame assembly 102 includes a front frame 104. Further, the frame assembly 102 also includes a rear frame 106 of the construction machine 100. The rear frame 106 may be hereinafter interchangeably referred to as the frame 106. The rear frame 106 is movably coupled to the front frame 104. The front frame 104 supports a pair of front wheels 108. The front frame 104 also supports a work implement 110. The work implement 110 may be used to perform work operations, such as, grading or snow removal. More particularly, the work implement 110 is supported by a Drawbar-Circle-Moldboard (DCM) system 112.
Further, the construction machine 100 includes an axle assembly 118. The construction machine 100 also includes two pairs of rear wheels 120. The rear wheels 120 and the front wheels 108 allow movement of the construction machine 100 on ground surfaces. The pairs of rear wheels 120 couple with the axle assembly 118. The construction machine 100 further includes a work implement 124. The frame 106 supports the work implement 124 and the axle assembly 118. The work implement 124 includes a ripper herein that may be used to loosen hardened ground, break up rock formations, and otherwise engage a ground surface.
Further, the rear frame 106 also supports various components of the construction machine 100 thereon, such as, a power source (not shown) disposed within an enclosure 114, an operator cabin 116, the axle assembly 118, etc. The power source may be an engine, such as an internal combustion engine, any electric source of power, and the like. The engine may include a gasoline engine, a diesel engine, a natural gas engine, and the like. The engine may supply output power to various components of the construction machine 100 for operation thereof.
Further, the construction machine 100 includes the operator cabin 116. An operator of the construction machine 100 may sit or stand in the operator cabin 116 for performing one or more vehicle operations. The operator cabin 116 may include a user interface (not shown). The user interface may include input and output devices for controlling one or more vehicle components.
Referring to
The first side truss member 134 is disposed at the first side 130 of the frame 106. The first side truss member 134 defines an inner surface 138 (shown clearly in
The first side truss member 134 also defines a number of first cut-outs 154, 156, 158, 160. The first side truss member 134 further defines a cut-out surface 146, 148, 150, 152 extending between the inner surface 138 and the outer surface 140. The cut-out surface 146, 148, 150, 152 is defined by one or more of the first cut-outs 154, 156, 158, 160.
Further, the first cut-outs 154 are disposed proximate to the second end 128 of the frame 106. In the illustrated example of
It should be noted that the present disclosure is not limited by a total number of the first cut-outs 154, 156, 158, 160. Accordingly, the first side truss member 134 may include more than seven first cut-outs 154, 156, 158, 160 or less than seven first cut-outs 154, 156, 158, 160. Further, the present disclosure is not limited by a shape and a size of the first cut-outs 154, 156, 158, 160. Accordingly, the first cut-outs 154, 156, 158, 160 may include any shape and size.
The first side truss member 134 further defines the axle opening 162 for receiving a portion of the axle assembly 118 (see
The frame 106 also includes a stiffening plate 166 (shown clearly in
Referring to
The second side truss member 136 also defines a number of first cut-outs 184, 186, 188, 190. The second side truss member 136 further defines a cut-out surface 176, 178, 180, 182 extending between the inner surface 168 and the outer surface 170. The cut-out surface 176, 178, 180, 182 is defined by one or more of the first cut-outs 184, 186, 188, 190.
Further, the first cut-outs 184 are disposed proximate to the second end 128 of the frame 106. In the illustrated example of
It should be noted that the present disclosure is not limited by a total number of the first cut-outs 184, 186, 188, 190. Accordingly, the second side truss member 136 may include more than seven first cut-outs 184, 186, 188, 190 or less than seven first cut-outs 184, 186, 188, 190. Further, the present disclosure is not limited by a shape and a size of the first cut-outs 184, 186, 188, 190. Accordingly, the first cut-outs 184, 186, 188, 190 may include any shape and size.
The second side truss member 136 further defines the axle opening 192 for receiving a portion of the axle assembly 118 (see
The frame 106 further includes a stiffening plate 196 (shown clearly in
The stiffening plate 196 and the corresponding side truss member 136 together define the first through-aperture 194. Further, the second side truss member 136 may include a tandem stop 197. The second side truss member 136 may also include various plates, projections, brackets, and the like, that may allow coupling of various machine components with the second side truss member 136, without any limitations.
Referring now to
The first lateral truss member 198 has a top surface 200 and a bottom surface 202. The first lateral truss member 198 defines one or more second cut-outs 204, 206. Specifically, the first lateral truss member 198 includes two second cut-outs 204. The second cut-outs 204 are defined adjacent to each other. The second cut-outs 204 are defined proximate to the top surface 200 of the first lateral truss member 198. The second cut-outs 204 are rectangular in shape and include rounded corners. Moreover, the first lateral truss member 198 includes two second cut-outs 206. The second cut-outs 206 are defined proximate to the bottom surface 202 of the first lateral truss member 198. The second cut-outs 206 are rectangular in shape and include rounded corners. The dimensions of the second cut-outs 206 may be lesser than the dimensions of the second cut-outs 204.
It should be noted that the present disclosure is not limited by a total number of the second cut-outs 204, 206. Accordingly, the first lateral truss member 198 may include more than four second cut-outs 204, 206 or less than four second cut-outs 204, 206, without any limitations. Further, the present disclosure is not limited by a shape and a size of the second cut-outs 204, 206. Accordingly, the second cut-outs 204, 206 may include any shape and size.
The first lateral truss member 198 includes a hitch mount 208 for coupling the rear frame 106 with the front frame 104 (see
The hitch mount 208 also includes a third plate 218 disposed proximate to the top surface 200 of the first lateral truss member 198. The third plate 218 defines a through opening 222 (shown clearly in
Further, the second lateral truss member 224 includes one or more mounting plates 232, 234, 236, 238 for coupling the work implement 124 (see
Further, the mounting plate 236 is disposed proximate to the bottom surface 228 of the second lateral truss member 224. Furthermore, the mounting plate 236 is disposed proximate to the first side 130 of the frame 106. The mounting plate 238 is disposed proximate to the bottom surface 228 of the second lateral truss member 224. The mounting plate 238 is disposed proximate to the second side 132 of the frame 106. In some examples, the mounting plates 236, 238 may be rectangular in shape.
Each mounting plate 236, 238 includes a number of through-holes 241 for receiving a fastening means (not shown), for example, a pin, a screw, or a bolt. The fastening means may couple the work implement 124 with the frame 106. In the illustrated example of
Referring to
The one or more mounting blocks 244 extend from and are coupled to the cut-out surface 146. Although not shown herein, it should be noted that the mounting blocks 244 may also be coupled to the cut-out surfaces 148, 150, 152 (see
Further, the mounting blocks 248 extend from and are coupled to the bottom surface 144 of the first side truss member 134. Each mounting block 248 includes two through-apertures 250. It should be noted that the first side truss member 134 may include any number of mounting blocks 248, based on application requirements. In other examples, the mounting blocks 248 may be coupled to the outer surface 140, the inner surface 138 (see
Referring to
Further, the number of mounting blocks 244 (see
It is to be understood that individual features shown or described for one embodiment may be combined with individual features shown or described for another embodiment. The above described implementation does not in any way limit the scope of the present disclosure. Therefore, it is to be understood although some features are shown or described to illustrate the use of the present disclosure in the context of functional segments, such features may be omitted from the scope of the present disclosure without departing from the spirit of the present disclosure as defined in the appended claims.
The frame 106 of the present disclosure includes a simple, truss-based design. Further, the frame 106 has a robust structure that may provide uniform distribution of loads across the frame 106, during operation of the construction machine 100. The frame 106 includes the multiple cut-outs 154, 156, 158, 160, 184, 186, 188, 190, 204, 206, 230 that may reduce a weight of the frame 106 as well as a material used to manufacture the frame 106. Further, the frame 106 includes an integrated structure defining the first and second through-apertures 164, 194 that receive the fastening elements 165, 195, respectively, for coupling the axle assembly 118 with the frame 106. Thus, the frame 106 eliminates conventional floating tag links that couple the axle assembly 118 with the frame 106.
Further, the second lateral truss member 224 includes the mounting plates 232, 234, 236, 238 for coupling the work implement 124 of the construction machine 100 with the frame 106. Thus, the frame 106 may eliminate the conventional implement mounting structures that couple the work implement 124 with the frame 106. Thus, the first side truss member 134, the second side truss member 136, and the second lateral truss member 224 described herein may combine the functionality of the conventional tag links and the implement mounting structures. Hence, the frame 106 may reduce part numbers associated with the construction machine 100. Further, a design of the pair of side truss members 134, 136 may provide improved strength to a portion of the frame 106 that couples with the axle assembly 118. Moreover, the first and second side truss members 134, 136 may provide a cost-effective, easy, and quick technique for mounting the panels 252 with the frame 106.
While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, systems and methods without departing from the spirit and scope of the disclosure. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.