This invention relates to the field of pumps and more particularly to a pump for difficult service that can be disassembled without tools.
Piston pumps are often used for extreme service. For example, pumping epoxies, silicones, and other viscous adhesive-type materials.
Given the high pressures and difficult fluids, these pumps often leak. This leakage of adhesive-type materials, plus time for the materials to thicken, cure, or dry, makes servicing the pump difficult.
This difficulty is exacerbated by the many fasteners commonly used to hold these pumps together. The fasteners are covered up, glued in placed, and difficult to access. As a result, the fasteners are difficult to remove and thus the pump is difficult to clean.
What is needed is a pump that can be readily assembled, operated, and disassembled without requiring the use of fasteners.
The frame-supported pump is assembled without the use of tools. In place of bolts or threaded connections, an external frame provides the support necessary to resist the internal pressure of the pump.
Upper and lower pump housings include grooves that slide into a slotted support or frame—a slip-in mount. In alternative embodiments the grooves are replaced with holes that slide over rods, or other means of external support prevent the pump housings from moving away from each other during pumping.
A pin can be optionally used to prevent the housings from sliding out of the frame, but friction is usually sufficient.
When the pumps are in service, the internal pressure attempts to push the housings away from each other, but this force is passed to the frame, which responds with a matching force, keeping the housings in place.
Disassembly and maintenance can be performed without tools because the pump housing is not held together by connecting rods, bolts, or latches, as it would be in more conventional pumps. Rather, the optional pins are removed, and the pumps are slid outward from the slots. The pumps can then be pulled apart, with the housings sliding away from the piston enclosure/cylinder.
Given the ease of disassembly, the pumps are easily reconfigured for use with different internal parts, or when used with multiple pumps, individual pumps are easily swapped with pumps of differing size to allow for unique pump configurations.
The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:
Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures.
Referring to
The frame-supported pump 1 includes an upper outlet housing 10 with upper outlet housing groove 12. The upper outlet housing groove 12 interfaces with the upper pump channel 52 of the upper frame 50.
The lower inlet housing 14 includes a lower inlet housing groove 16, the lower inlet housing groove interfacing with the lower pump channel 56 of the lower frame 54.
Between the upper outlet housing 10 and the lower inlet housing 14 is the piston enclosure or pump cylinder 18, inside of which are the mechanical portions of the frame-supported pump 1 that perform the pumping operations.
Optional locking pins 58 are shown in locking pin holes 59. The optional locking pins 58 ensure the frame-supported pump 1 does not slide out of the upper pump channel 52 or lower pump channel 56 during pumping.
The right-most pump in
Referring to
The frame-supported pump 1 is generally used as part of a larger system.
Each frame-supported pump 1 includes an inlet 30 with inlet fitting 32, and discharge 34 with discharge fitting 36.
Inlet tubing 38 connects to the inlet fitting 32, with discharge tubing 40 connected to the discharge fitting 36.
The discharge tubing 40 connects to the associated first or second pressure indicating manifold 90/92, each associated with a pressure dump valve 94 releasing to a pressure dump line 96 for relieving pressure from the system.
The pump shafts 26 of each frame-supported pump 1 are optionally connected to a shaft splitter 74, in turn connected to the air motor shaft 72 of the air motor 70.
The air motor 70 is supplied by pressurized air entering through the primary regulator 80 (see
Referring to
The pump shaft 26 leads into the upper outlet housing 10 with upper outlet housing groove 12. Also included is lower inlet housing 14 with lower inlet housing groove 16.
The piston enclosure or pump cylinder 18 surrounds the pump shaft 26, valve 22, and seal 24.
The inlet 30 with inlet fitting 32 and discharge 34 with discharge fitting 36 are also shown.
Referring to
The lower inlet housing 14 is shown with circumferential lower inlet housing groove 16.
Referring to
The first fluid container 100 and second fluid container 102 are shown, connected to enclosure 104. Inlet tubing 38 leads from the fluid containers 100/102 to the pumps 1. Also shown is the primary regulator 80 where a source of compressed air is connected.
Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.
It is believed that the system and method as described and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction, and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. The form herein before described being merely exemplary and explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.