The present application is a U.S. national stage application of PCT International Application No. PCT/AU2019/050236, filed Mar. 15, 2019, and published as PCT Publication WO/2019/173881 on Sep. 19, 2019, which claims priority to Australian Application No. AU 2018900865, filed on Mar. 15, 2018 and to Australian Application No. AU 2018100559, filed on Apr. 30, 2018. The disclosures of all the foregoing applications are hereby incorporated by reference in their entirety into the present application.
The invention relates to a frameless glass fencing component, in particular but not exclusively, a frameless glass fencing component for use in installing a frameless glass fence for a swimming pool, balcony, decking or patio.
Swimming pool barriers are designed such that young children are unable to climb over them and most countries have strict laws governing what constitutes an acceptable pool barrier. In Australia, for example, all swimming pool barrier fencing must comply with the Australian Standard for Swimming Pool Fencing (AS1926). Some of the stipulations in that standard require that pool fencing be at least 1,200 mm high and that gates be built in such a way that they swing away from the pool and have a child safety lock.
It has become fashionable to provide swimming pool barriers and balcony balustrades in the form of frameless glass fences. Not only is glass durable to the moist environment of a swimming pool, it also provides an aesthetic appealing appearance which is in vogue in contemporary architectural design. A typical frameless glass fence for a pool includes a plurality of individual tempered glass panels which are supported by spaced apart mini-posts, referred to as spigots. Typically, two spigots are evenly spaced across the bottom edge of the glass panel and will clamp onto the panel and support it. Frameless glass fencing spigots must not only be strong to support a glass panel, they must preferably also be corrosion resistant and have favourable aesthetic features. For this reason conventional spigots are produced from anodized aluminium or polished stainless steel.
Frameless glass fencing for balconies, commonly referred to as glass balustrades, typically comprise tempered glass balustrade panels supported by, for example, posts, spigots, standoff fixings, glass clamps or floor glazing channels. Australian Standard AS1170 requires that frameless glass fences be designed to prevent a fall from a balcony. The standard further specifies that (i) the height of the glass fence must be at least 1000 mm when measured from the finished balcony floor level to the top of the balustrade, and (ii) must have a continuous interlinking handrail. Such handrail is required so as to inhibit a fall temporarily in the event of a glass panel of the glass balustrade breaking.
Drawbacks associated with current components employed in supporting glass panels in frameless glass fencing installations include that when they are not maintained or looked after for prolonged periods of time they tend to stain or corrode. In the case of pool fencing, spigots may be installed in a position where they are exposed to electric current and thus capable of conducting electric charge which could lead to a person being subjected to electric shock.
It is an object of the present invention to provide an alternative frameless glass fencing component for use in frameless glass fencing installations which addresses or at least ameliorates the above drawbacks or provides a useful alternative.
According to a first aspect of the present invention there is disclosed herein a frameless glass fencing component for a frameless glass fencing installation, wherein the frameless glass fencing component is (i) produced from an engineering plastic and (ii) has an embedded substantially rigid reinforcing member over-moulded with the engineering plastic.
In a second aspect there is disclosed herein a frameless glass fencing installation including at least one glass panel and a frameless glass fencing component attached to the glass panel, the frameless glass fencing component (i) being produced from an engineering plastic, and (ii) being reinforced with an embedded substantially rigid reinforcing member over-moulded with the engineering plastic.
In a third aspect there is provided a method of installing a frameless glass fence, the method including the step of providing a frameless glass fencing component produced from an engineering plastic wherein a substantially rigid reinforcing member is over-moulded with the engineering plastic.
Preferably the reinforcing member is produced from steel, aluminium or an engineering plastic.
Preferably the steel is mild steel, stainless steel or an alloy steel.
Preferably the engineering plastic is covered with a coating.
Preferably the engineering plastic includes a base material.
Preferably the engineering plastic includes a base material and a reinforcing filler.
Preferably the reinforcing filler includes glass fibre.
Preferably the reinforcing filler includes carbon fibre.
Preferably the engineering plastic is a polyarylamide.
Preferably the polyarylamide includes glass fibre reinforcement wherein the concentration of the glass fibre reinforcement is between 50% to 60% by volume.
Preferably the engineering plastic is an epoxy vinyl ester resin.
Preferably the epoxy vinyl ester resin includes glass fibre reinforcement wherein the concentration of the glass fibre reinforcement is between 50% to 70% by volume.
Preferably the base material includes a polyamide.
Preferably the polyamide includes Nylon®.
Preferably the polyamide includes Zytel®.
Preferably the base material includes polyphenylene sulphide (PPS).
Preferably the base material includes styrene.
Preferably the frameless glass fencing component is a frameless glass fencing spigot.
Preferably the frameless glass fencing component is a frameless glass fencing latch.
Preferably the frameless glass fencing component is a frameless glass fencing standoff.
Preferably the frameless glass fencing component is a frameless glass fencing support clamp.
Preferably the frameless glass fencing component is a frameless glass fencing hinge.
Preferably the frameless glass fencing component is a frameless glass fencing rail connector.
Preferably the frameless glass fencing component is a frameless glass fencing clamp.
Preferably the frameless glass fencing component is a standoff face mounted fixing.
Preferably the frameless glass fencing component is a top rail for a glass balustrade.
Preferably the frameless glass fencing component is a frameless glass fencing floor glazing channel.
According to a further aspect there is disclosed herein a frameless glass fencing spigot for a frameless glass fencing installation, wherein the frameless glass fencing spigot is produced from an engineering plastic and includes (i) a post portion defining a slot operatively adapted to hold a portion of a glass panel of the frameless glass fencing installation, and (ii) a flange portion or a threaded portion operatively adapted to secure the post portion in an upright orientation, and wherein a rigid reinforcing member is embedded within the frameless glass fencing spigot and over-moulded with the engineering plastic.
Preferably the reinforcing member includes a holding portion and a base portion, the holding portion including two opposing wall members which define a reinforcing member slot therebetween, in use a portion of the glass panel being located within the reinforcing member slot.
Preferred embodiments of the present invention will be described hereinafter, by way of examples only, with reference to the accompanying drawings, wherein:
Conventional frameless glass fencing components are produced from stainless steel or anodised aluminium. Drawbacks of employing such materials include relative high weight and costs. Further drawbacks associated with stainless steel products include that they tend to stain and corrode over a short or prolonged period of time. Preferred embodiments of the present invention address those problems by doing away with stainless steel/aluminium and providing frameless glass fencing components produced from an engineering plastic. Engineering plastics are plastic materials that are used in applications generally requiring higher performance in the areas of mechanical properties, heat resistance, chemical resistance, impact and fire retardancy. Also, as plastic generally does not conduct electricity, this feature will provide enhanced safety in a moist environment, such as a swimming pool. In particular the preferred engineering plastic will meet the requirements of AS3000:2007 for earth bonding where frameless glass fencing spigots are within arm's reach or up to 1.25 m from the water's edge of a swimming pool.
To provide an aesthetically pleasing appearance the engineering plastic may include an outer coating having a stainless steel appearance. Such coating may be available in a range of colours. Typically, coatings can be applied after surface activation of the engineering plastic product by either plasma, chemical-based materials or spray coatings. Final coatings can then be applied by electroplating, plasma surface coating, powder-coating, PVD coating or spray coating.
A typical embodiment engineering plastic includes a base material having a filler to provide added strength/reinforcing. In an embodiment frameless glass fencing component the filler includes glass fibre. In another embodiment frameless glass fencing component the filler includes carbon fibre.
In an embodiment frameless glass fencing component the base material includes a polyamide. Typical examples of polyamide which could be employed include those sold under the trade marks Nylon® and Zytel®.
In an alternative embodiment the base material of the engineering plastic includes polyphenylene sulfide (PPS). In yet a further alternative the base material of the engineering plastic includes styrene.
The flange portion 14 includes a plurality of fastener openings 16 for receiving non-illustrated fasteners, for example bolts, to secure the post portion 12 in an upright orientation adjacent a pool to be fenced in. The post portion 12 defines a slot 18 for receiving an end portion of a non-illustrated tempered glass panel when constructing a non-illustrated frameless glass fence. The slot 18 includes a polymer packer 20 to protect the glass panel. Typically, the glass panel is secured within the slot 18 with non-illustrated grub screws passing through transverse holes 22 in the post portion 12. In effect a frameless glass fence is constructed in a conventional manner, but with the stainless steel/aluminium spigots replaced with spigots produced from the engineering plastic.
Although not shown in
Similar to the frameless glass fencing spigot 10, the frameless glass fencing spigot 30 is reinforced with a non-illustrated metal reinforcing member embedded within the engineering plastic. The embodiments of
In a non-illustrated embodiment there is provided a frameless glass fencing latch wherein the latch is (i) produced from an engineering plastic and (ii) has a rigid reinforcing member embedded within the engineering plastic wherein the engineering plastic is an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration. In this embodiment the reinforcing member is provided in the form of steel. It will of course be appreciated that the reinforcing member can be produced from a range of materials including aluminium or another engineering plastic.
In a non-illustrated embodiment there is provided a frameless glass fencing standoff wherein the standoff is (i) produced from an engineering plastic and (ii) has a rigid steel reinforcing member embedded within the engineering plastic wherein the engineering plastic is an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
In a non-illustrated embodiment there is provided a frameless glass fencing support clamp wherein the clamp is (i) produced from an engineering plastic and (ii) has a rigid steel reinforcing member embedded within the engineering plastic wherein the engineering plastic is an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
In a non-illustrated embodiment there is provided a frameless glass fencing hinge wherein the hinge is (i) produced from an engineering plastic and (ii) has a rigid reinforcing member embedded within the engineering plastic wherein the engineering plastic is an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
In a non-illustrated embodiment there is provided a frameless glass fencing rail connector wherein the rail connector is (i) produced from an engineering plastic and (ii) has a rigid steel reinforcing member embedded within the engineering plastic wherein the engineering plastic is an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
In a non-illustrated embodiment there is provided a frameless glass fencing clamp wherein the clamp is (i) produced from an engineering plastic and (ii) has a rigid steel reinforcing member embedded within the engineering plastic wherein the engineering plastic is an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
In a non-illustrated embodiment there is provided a frameless glass fencing standoff face mounted fixing wherein the fixing is (i) produced from an engineering plastic and (ii) has a rigid steel reinforcing member embedded within the engineering plastic wherein the standoff face mounted fixing is a frameless glass fencing standoff face mounted fixing produced from an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
It will be appreciated that the invention is not limited to glass barriers for pools, but could be employed in various frameless glass fencing installations such as glass balustrades on apartment balconies or glass balustrades in residential dwellings.
In a further non-illustrated embodiment there is provided glass balustrade top rail, wherein the glass balustrade top rail is (i) produced from an engineering plastic and (ii) has a rigid steel reinforcing member embedded within the engineering plastic wherein the engineering plastic is an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement.
In a non-illustrated embodiment there is provided a method of installing a frameless glass fence. The method includes the step of providing a frameless glass fencing component wherein the component is (i) produced from an engineering plastic and (ii) has a rigid reinforcing member embedded within the engineering plastic. Typically, the engineering plastic is (i) a polyarylamide with a 50-60% by volume glass fibre reinforcement concentration, or (ii) an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
In a non-illustrated embodiment there is provided a frameless glass fencing post wherein the post is (i) produced from an engineering plastic and (ii) has a rigid steel reinforcing member embedded within the engineering plastic. Specifically, the post is a glass balustrade post produced from (i) a polyarylamide with a 50-60% by volume glass fibre reinforcement concentration, or (ii) an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
In a non-illustrated embodiment there is provided a frameless glass fencing floor glazing channel wherein the floor glazing panel is (i) produced from an engineering plastic and (ii) has a rigid steel reinforcing member embedded within the engineering plastic. Specifically, the floor glazing channel is produced from (i) a polyarylamide with a 50-60% by volume glass fibre reinforcement concentration, or (ii) an epoxy vinyl ester resin with a 50-70% by volume glass fibre reinforcement concentration.
Referring also to
The reinforcing member 42 is over-moulded with engineering plastic and may require additional techniques to eliminate delamination of the reinforcing member from the over-mould material. Such techniques may include mechanical locking, surface primer solutions, plasma treating or other surface treatment technology to enhance adhesion between the reinforcing member and over-mould material.
Referring also to
Referring also to
All three base members 40, 60, 80 has a hole 100, shown in
It will be appreciated that the reinforcing member could be produced from a range of products, including an engineering plastic, steel including mild steel, stainless steel or alloy steel as well as aluminium.
In a non-illustrated embodiment the frameless glass fencing floor glazing channel of
In yet another non-illustrated embodiment there is provided a frameless glass fencing floor glazing channel, for example one having the same configuration as the channel of
In non-illustrated embodiments the frameless glass fencing top rail of
In another non-illustrated embodiment there is provided a glass balustrade top rail, for example one similar in configuration as the top rails of
In further non-illustrated embodiments, the first and second clamp members of the frameless glass fencing clamps of
The hinge 300 includes a hinge closure mechanism 304 to facilitate relative pivotal movement between the non-illustrated glass panels to which the hinge members 302 are attached. The hinge 300 operates in a conventional manner which will be familiar to persons skilled in the art. It is pointed out that the hinge closure mechanism 304 may be in the form of a spring mechanism, an hydraulic mechanism, a hydraulic with clutch mechanism, a combination with spring and hydraulic mechanism or other hinge closure mechanisms.
The hinge 310 includes a hinge closure mechanism 314 to facilitate relative pivotal movement between the non-illustrated glass panel and wall/post to which the hinge members 312 are attached. The hinge 310 operates in a conventional manner which will be familiar to persons skilled in the art. It is pointed out that the hinge closure mechanism 314 may be in the form of a spring mechanism, an hydraulic mechanism, a hydraulic with clutch mechanism, a combination spring and hydraulic mechanism or other hinge closure mechanisms.
In a non-illustrated embodiment, the hinge members of the frameless glass fencing hinge of
The latch 320 includes a latch mechanism 328, housed by the latch member 326. The latch and latch mechanism 320, 328 operate in a conventional manner which will be familiar to persons skilled in the art. In this specific embodiment, a latch locking member 330 of the latch mechanism 328 is operatively received within a slot 332 of the latch member 334 when the latch mechanism 328 is located in its locked configuration.
The latch 340 includes a latch mechanism 348, housed by the latch member 346. The latch and latch mechanism 340, 348 operate in a conventional manner which will be familiar to persons skilled in the art. In this embodiment, a latch locking member 350 of the latch mechanism 348 is operatively received within a slot 352 of the latch member 344 when the latch mechanism 348 is located in its locked configuration.
In a non-illustrated embodiment, the latch members of the frameless glass fencing latch of
Typically, the glass panel is secured within the slot 364 with non-illustrated grub screws passing through non-illustrated transverse holes in the spigot body 362. The spigot body 362 includes a flat face 366 which is attached to a fastener 368, here an M16 bolt, which is operatively embedded within a building structure. The flat face 366 also includes holes 370 through which non-illustrated screw fasteners can pass when the spigot 360 is required to be secured to, for example a timber beam.
In a non-illustrated embodiment, the spigot body of
In yet another non-illustrated embodiment the spigot body of
Although the invention is described above in relation to preferred embodiments, it will be appreciated by those skilled in the art that it is not limited to those embodiments, but may be embodied in many other forms.
Number | Date | Country | Kind |
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2018900865 | Mar 2018 | AU | national |
2018100559 | Apr 2018 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2019/050236 | 3/15/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/173881 | 9/19/2019 | WO | A |
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