The present disclosure relates to a relay, particularly to a framework of a relay.
A relay is a disconnecting or breaking and connecting or closing device that can frequently disconnect or break, carry and connect or close a normal current and a regulated overload current. An existing relay is an electric device that closes the contacts by means of a magnetic field created by a current flowing through a coil, so as to control the load. It is widely used in the fields o electric power, electric distribution, electric consumption, and so on.
In some alternating current or direct current contactors (relays), a framework main body, a lead terminal portion, a movable spring portion, a magnetic circuit system, and pushing mechanism are generally included. The lead terminal portion includes a lead terminal and a stationary contact; the stationary contact is fixed to the bottom of the lead terminal. The movable contact is fixed to the movable spring piece of the movable spring portion and the movable spring portion is correspondingly located inside the framework main body and is pushed by it pushing mechanism. The stationary contact of the lead terminal portion is matched with the movable contact of the movable spring portion, respectively, so as to achieve closing or breaking of the relay. Here, the main material of the framework main body is plastic.
However, when the relay is applied for a relatively higher load, i.e., a circuit having a disconnecting or breaking voltage higher than 10V and a current over 100 mA, a conductive gas mass, which is called electric arc, with extremely high temperature and brightness is created m the contact gap (or to say, arc gap). Electric arcs are a type or aerial discharge. In case that the electric arc strikes the plastic material around the contact, the plastic may be carbonized, the insulation property to be decreased sharply, and the relay may be even burned in a serious situation.
In the prior direct current relays, another solution is that the whole framework is made of a ceramic material, such as the relays in the disclosure of Chinese patent publication CN 102737914A. However, due to the properties of ceramic materials, such framework is typically complex in structure, uncertain in size, and large in weight, and thusly resulting a high cost.
Such prior relay generally comprises pushing mechanism and a framework portion, the pushing mechanism comprising a movable spring portions, a pushing rod portion, compression spring, a stationary iron core, a movable iron core and a return force spring, wherein the return force spring is mounted between the movable iron core and the stationary iron core. In that case, countersinks are required to be provided in the movable iron core and the stationary iron core, and thusly allowing the both ends of the return for spring to be positioned into the countersinks in the movable and stationary iron cores, respectively. Due to such structure, the opposing magnetic pole area between the movable iron core and the stationary iron core will be decreased, and thusly decreasing the driving force and holding three of the iron cores. In order to keep the driving force and holding force of the iron cores, a larger coil is usually required, resulting an increased cost and increased size of the product. The framework portion typically comprises a lead terminal portion and a framework acting as a current carrying housing. The lead terminal portion is formed by a lead terminal and a stationary contact, and the lead terminal and the stationary contact are fixed with each other by welding. The lead terminal portion is mounted on the framework, the movable spring portion of the pushing, mechanism is accommodated within the framework, and the movable contact of the movable spring portion and the stationary contact of the lead terminal portion are located in matching position. In order to extinguish the arc, a permanent magnet is usually provided all around the framework. The arc is extinguished by means of the permanent magnet. Using the permanent magnet will cause the cost to be increased. Certainly, there is also a solution without any permanent magnets, in which solution the arc is extinguished by increasing the contact gap. In such solution, the contact gap has to be very large, which will lead to the disadvantages that the size of the product is increased and the acting time of the product is lengthened. In addition, welding the lead terminal and the stationary contact may also lead to the disadvantages of high cost and low efficiency.
A purpose of the present invention is to overcome the defects in the prior art, and to provide a framework of a relay which can achieve a better arc extinguishing without the disadvantages of increased product cost, enlarged product size and elongated product acting time. Also, the framework has the properties of low cost, high efficiency, universality and flexibility.
A purpose of an aspect of the present invention is to solve the technical problems in the art that the plastic framework is damaged by the arc.
A purpose of an aspect of the present invention is to solve the technical problems in the art that the full ceramic framework of the relay has a high cost.
To solve the technical problems, in a technical solution of the present invention there is provided a framework of a relay, is cavity portion is thrilled inside the framework and a window is formed on the periphery of the framework, the window communicates the outside of the framework and the cavity portion; at least one set of contacts that are contactable correspondingly with each other arc accommodated inside the cavity portion; an arc gap is formed between the contacts that are contactable with each other, the window is aligned with the arc gap from outside.
In another implement there is provided a relay, comprising a lead terminal portion, a movable spring portion, an magnetic circuit portion, a pushing mechanism and a framework portion as above-mentioned, wherein the magnetic portion is connected to a side of the framework portion, the magnetic portion brings the movable contacts on the movable spring portion to act through the pushing mechanism.
As known from the above description to the present invention, the invention has the following advantages compared with the prior art:
The main body of the framework is formed as a hollow injection molding framework and has a plurality of windows aligning to the arc gaps from outside, and thusly the material may be saved and cost may be reduces with ensured structure strength. The windows may be used far mounting functional components such as a magnetic steel, an and resistance pieces and an arc attracting and extinguishing pieces. The framework is suitable to be applicable to relays and breakers having more functions and requirements, so as to improve a scope of application of products to a great extent and facilitate reduction of molds and other manufacturing costs.
Features and advantages of the present invention will be apparent from the examplary embodiments in the following description. It is appreciated that the present invention may have various modifications from different embodiments without departing the scope of the present invention, and that the description and drawings therein are intended to be explanatory, rather than limiting the present invention.
The orientation terms like up, down, top and bottom referred in the present invention are merely used for explain the relative positions of the components, rather than defining the specific mounting orientations of the components of the present invention.
As show in
The stationary contacts 22 on the bottom of the lead terminal portion 2 correspond to and match with the movable contacts 31 of the movable spring portion 3 respectively (see
The magnetic steel 4 may be mounted to the window 15 of the framework main body 1. The magnetic steel 4 is located on the periphery of the cavity portion 11. The magnetic steel 4 may perform arc blowing to the are created when breaking contact in the arc gap A inside the cavity portion 11. The arc resistance piece 5 is mounted to the window 15 of the framework main body 1, and is located on the are blowing direction of the magnetic steel 4. In the case that the contacts are multiple sets, the form of the corresponding framework main body is not limited to the shape as shown in the figures, and the arc resistance piece 5 and magnetic steels 4 may be increased correspondingly in sets. The expression that the resistance are piece 5 is located “on the arc blowing direction of the magnetic steel 4” means, under the magnetic field of the magnetic steel 4, the are at the arc gap A is blown towards the periphery direction, and the arc resistance piece 5 can block the arc blown by the magnetic steel 4 so as to extinguish the arc and lower the temperature. In a better method, for easier mounting, a ceramic piece 5 may be also arranged symmetrically with its center aligned with that of the arc gap A.
When the relay is applied for a relatively higher load, it the arc strike on the plastic around the contacts, the plastic may be carbonized and the insulation property may be decreased sharply. In order to avoid this, in an embodiment of the present invention, an arc resistance piece 5 that can resistant high temperature, such as a ceramic piece, is mounted symmetrically close to the arc gap A. The arc resistance material has the effect of cooling the arc, improves the reliability and electric life of the product, has a cost lower than that of a framework entirely made of ceramic material, and may make the structure of the framework more concise. Here, the magnetic steel 4 is the arc blowing device, and certainly, an electromagnetism arc blowing device or other arc blowing devices may be used.
In particular, the first embodiment is shown in
The framework main body 1 is a hollow framework and has a plurality of windows 15 being aligned to the are gaps from outside, which allows saving materials and lowering costs with ensured structure strength.
Here, as shown in
In the first embodiment as shown in
The high temperature resistance material of the are resistance pieces 5 may be PET/GF antiflaming arc resistance composite materials, composite polytef arc resistance material; heat and arc resistance organosilicon plastic or ceramic pieces. In the materials as above, the ceramic pieces has low cost and stable properties, and the are resistance pieces 5 in an embodiment of the present invention are thusly made of ceramic material. As shown in
Limit ribs 151 may be formed at the position on the windows 15 where the arc resistance pieces 5 are mounted. Both ends of the limit ribs 151 are connected to the posts 12 on both sides. The shape of the limit ribs 151 fit the shape of the arc resistance piece 5. As shown in
The arc resistance piece 5 may be fixed by, besides the above-mentioned manner, integrally injected together with the framework main boy, or snapped into the framework main body by an up-down slot, and so on.
With reference to the schematic diagram of
Certainly, in a second embodiment as shown in
An embodiment shown in
The arc resistance material in the above-mentioned embodiment of the present invention has the effect of cooling the arc, improves the reliability and electric life of the product, has a cost lower than that of a framework entirely made of ceramic material, and may make the structure of the framework more concise.
As shown in
Said plurality of slots 16 are arranged with distances in a direction from up to down.
The framework further comprises two first arc extinguishing pieces 17 and at least two second are extinguishing pieces 18. Said two first arc extinguishing pieces 17 are symmetrically mounted into the slots 16 in the uppermost layer on both sides of the framework, respectively, and the two first arc extinguishing pieces 17 are close to or abut against the corresponding lead terminal portions 2, respectively. Said at least two second arc extinguishing pieces 18 are symmetrically mounted into the corresponding slots 16 on both sides of the framework, respectively, and located below and adjacent to the first arc distinguishing pieces 17. The second arc extinguishing pieces 18 have a length smaller than that of the first arc extinguishing pieces 17, such that there are distances between the second are extinguishing pieces 18 and the lead terminal portions in the projection plane. In this embodiment, there are four second arc extinguishing pieces 18. Each sides of the framework main body 1 is mounted with two second arc extinguishing pieces 18.
Said first arc distinguishing pieces 17 and second arc extinguishing pieces 18 are each provided with an opening facing the inside of the framework. That is, the first arc distinguishing pieces 17 are provided with openings 171 facing the inside of the framework, and likewise, the second arc distinguishing pieces 18 are provided with openings (not shown in the figures) facing the inside of the framework.
Said openings 171 of the first are distinguishing pieces 17 is close to or abut against the corresponding lead terminal portion 2.
Said openings 171 of the first arc distinguishing pieces 17 may have a Y-shape, and certainly may have a V-shape. Likewise, the openings of the second arc distinguishing pieces 18 have a Y-shape.
Said openings 171 of the first are distinguishing pieces 17 is close to or abut against the stationary contacts 22 of the corresponding lead terminal portions.
A recess for placing a return force spring of the pushing mechanism is also provided on the top of the hollow portion of said framework, so as to provide a return force for the pushing mechanism.
The bottom of the lead terminals and said stationary contacts are fixed with each other by riveting.
A recess 19 for placing a return Mice spring of the pushing mechanism is also provided on the top of the hollow portion of said framework main body 1, so as to provide a backward force for the pushing mechanism.
The bottom of the lead terminals 21 and said stationary contacts 22 are fixed with each other by riveting.
The third embodiment of the present invention provides a framework portion of a relay, wherein a plurality of slots 16 are provided symmetrically on both sides of the framework. The plurality of slots are arranged from up to down, and both ends of the plurality of slots 10 communicate with the outside of the framework main body 1 and the hollow portion 10 of the framework, respectively. In this way, an are extinguishing pieces may be selected to be used or not used according to different loads. In the case of a small load, the arc extinguishing piece may be not used, and the arc is extinguished by a contact gap; in the case that the arc extinguishing pieces is needed, besides using a first are extinguishing piece 17, different numbers of second arc extinguishing pieces may be selected and used according to different load, so as to achieve a best arc extinguishing effect, and has universality and flexibility. In this embodiment, first arc extinguishing pieces 17 are inserted into the slots 16 in an uppermost layer on both sides of the framework, and two first arc extinguishing pieces 17 are close to or abut against the contacts 12 of the corresponding lead terminal portions, respectively, forming unipotential positions with the contacts 12, so as to perform arc extinguishing, and avoid the disadvantage caused by arc extinguishing with permanent magnetic or enlarged contact gap as done in the prior art. A better arc extinguishing effect may be achieved without the disadvantages of increased cost, enlarged product size and prolonged product acting time. In this embodiment, the arc extinguishing is also achieved by inserting one or more second arc extinguishing pieces 18 under the first arc extinguishing pieces 17 on both sides of the framework, the second arc extinguishing pieces 18 are cooperated with the first arc extinguishing pieces. The one or more second arc extinguishing pieces 18 are arranged with distances therebetween under the first arc extinguishing pieces 17, so as to divide the are into a lot of short arcs a (as shown in
Although the present invention has been described with respective to several exemplary embodiments, it should be appreciated that the terms used are intend to illustrative and exemplary, rather than limiting terms. Since the present invention can be specifically implemented in various manners without departing the spirit or substance thereof, it should be appreciated that the abovementioned embodiments are not limited to any aforementioned details, and should be explained broadly within the spirit and scope defined by the appending claims. Therefore, all the variations and modifications in the scope of the claims and its equivalents should be covered by the claims.
Number | Date | Country | Kind |
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201320399979.5 | Jul 2013 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2014/078922 | 5/30/2014 | WO | 00 |