The present invention relates generally to signs, and more particularly, an apparatus for tensioning a fabric sign on a frame.
Signs can be constructed from a fabric sheet that is tensioned or otherwise stretched over a frame. The frame may include or define features that enable it to securely receive a coupling device. The coupling device is used to couple the fabric sheet to the frame. Inadvertent decoupling of the fabric sheet from the frame sometimes occurs, particularly while the coupling device is vertically oriented and/or exposed to external forces such as vibrations. Additionally, due to specific and necessary installation requirements, coupling devices can improperly installed.
The present invention provides a framing system for fabric signs that can be used quickly and easily secure and tension a fabric sheet relative to a sign frame. A tension clip includes a retaining element that is located within a recess. The tension clip can be secured to the sign frame via a frame engaging portion. A mandrel, after being wrapped in a fabric sheet that is being used as a sign face, may be inserted into the recess where the retaining elements secure both the mandrel and the fabric sheet. The mandrel includes end ribs that may engage with the retaining element to prevent inadvertent release of the mandrel from the recess while the framing system is vertically-oriented. The tension clip may be securely adjusted relative to the sign frame after the mandrel and the fabric sheet have been secured within the recess in order to tension the fabric sheet.
According to one form of the invention, a framing system for fabric signs includes a tension clip and a mandrel. The tension clip has a frame-engaging portion and a leg extending away from the frame-engaging portion, the leg defining a portion of a fabric-receiving channel that extends longitudinally along the tension clip. The frame-engaging portion has a tooth for engaging a tooth-receiving surface of a frame channel. A pair of fabric-engaging projections extend inwardly into the fabric-receiving channel. The mandrel is insertable into the fabric-receiving channel with a fabric edge portion wrapped around the mandrel, the mandrel having opposite sides and opposite end portions. The mandrel has an outboard rib at each of the opposite end portions and a pair of spaced-apart medial ribs that are spaced inboard of the outboard ribs. This way, the mandrel defines an outboard recess between each of the outboard ribs and a respective one of the medial ribs, and the mandrel further defines a medial recess between the medial ribs. The fabric-engaging projections align with respective ones of the outboard recesses of the mandrel, and are configured to urge respective portions of the fabric edge portion into the outboard recesses. Tension in the fabric urges the tooth of the frame-engaging portion into engagement with the tooth-receiving surface of the frame channel, and urges the leg toward another surface of the frame channel opposite the tooth-receiving surface.
Optionally, both the tension clip and the mandrel have duplicative and longitudinally symmetrical features that enable each component to be cut in half while still maintaining their ability to secure and tension a fabric sheet relative to a sign frame. This allows a fabric sheet to be secured and tensioned relative to a sign frame having small radii or otherwise unique or challenging geometric configurations. Furthermore, the symmetrical nature of the various components of the framing system reduce the likelihood of errors during the sign installation process due improperly-oriented insertion or placement of one or more components.
According to another form of the invention, a framing system includes a tension clip and a mandrel. The tension clip defines a recess and includes a retaining element and a frame engaging portion. The mandrel defines a lateral depression between a pair of end ribs that are located at opposing ends of the mandrel. The framing system can be adjusted into a securing position in which the mandrel and a flexible panel are secured within the recess of the tension clip. This is accomplished by inserting the mandrel into the recess such that the retaining element engages with the depression. While in the securing position, the end ribs prevent inadvertent decoupling of the mandrel from the tension clip. The frame engaging portion selectively couples the tension clip to a sign frame.
In one aspect, the mandrel further defines a second lateral depression that is separated from the first lateral depression via a medial rib.
In another aspect, the mandrel defines a medial depression that is located between the lateral depressions.
In yet another aspect, the retaining element includes projections that are located on opposing side walls that partially define the recess.
In still another aspect, the tension clip is longitudinally symmetrical.
In a further aspect, the mandrel is longitudinally symmetrical.
In yet a further aspect, the mandrel has anterior and posterior sides that each include identical and symmetrical features relative to one another.
According to yet another form of the invention, a framing system for fabric signs includes a tension clip and a mandrel. The tension clip has a two-sided frame-engaging portion and a pair of legs extending away from the frame-engaging portion. The legs define a fabric-receiving channel that extends longitudinally along the tension clip. The two-sided frame-engaging portion includes a first tooth on a first side and a second tooth on a second side opposite the first side. The teeth are arranged such that the first tooth can engage a tooth-receiving surface of a frame channel when the tension clip is in a first orientation, and the second tooth can engage the tooth-receiving surface when the tension clip is in a second orientation rotated 180 degrees from the first orientation. A fabric-engaging projection extends inwardly into the fabric-receiving channel along each of the legs. The mandrel is insertable into the fabric-receiving channel with a fabric edge portion wrapped around the mandrel, the mandrel having opposite sides and opposite end portions. The mandrel includes an outboard rib at each of the opposite end portions along each of the opposite sides. The mandrel defines a recess along each of the opposite sides between the outboard ribs. The fabric-engaging projections align with respective recesses and urge respective portions of the fabric edge portion into the recess. Tension in the fabric urges one of the teeth of the frame-engaging portion into engagement with the tooth-receiving surface of the frame channel, and urges one of the legs toward another surface of the frame channel opposite the tooth-receiving surface.
According to another form of the invention, a framing system for fabric signs includes a tension clip and a mandrel. The tension clip defines a longitudinal recess and includes a retaining element and a frame engaging portion. The mandrel defines a first end rib at a first end of the mandrel and a second end rib at a second end of the mandrel. A first lateral depression is defined between the first and second end ribs. The framing system can be adjusted into a securing configuration in which the mandrel is at least partially disposed within the longitudinal recess and the retaining element is engaged with the first lateral depression to couple the mandrel to the tension clip. The first and second end ribs are configured to substantially terminate longitudinal movement of the mandrel while the framing system is in the securing configuration. The framing system secures a flexible panel within the recess while the framing system is in the securing configuration. The frame engaging portion is configured to selectively couple the tension clip to the frame.
Thus, the framing system of the present invention enables one installing a sign to quickly and easily secure and tension a fabric sheet relative to a sign frame. A tension clip includes a retention mechanism located within a recess. A mandrel wrapped in the fabric sheet can be inserted into the recess such that both the mandrel and fabric sheet are secured within the recess. The tension clip may then be coupled to a sign frame at a desired position to both couple the fabric sheet to the sign frame and adjust the tension of the fabric sheet.
These and other objects, advantages, purposes and features of the present invention will become apparent upon review of the following specification in conjunction with the drawings.
Referring now to the drawings and the illustrative embodiments depicted therein, a fabric sign assembly 20 includes one or more fabric sheets 22 held taut between frame pieces 24 that cooperate to form a sign frame 26, such as shown in
Each tensioning assembly 28 includes a tension clip 34 and a mandrel 36 for insertion into a fabric-receiving channel 38 of the tension clip 34 (
Each leg 42a, 42b has two pair of fabric-engaging projections 48a, 48b that extend inwardly into the fabric-receiving channel 38 along respective inner surfaces of the legs, as shown in
Mandrel 36 has opposite end portions 50, opposite sides 52, and a central region 54 through which vertical mandrel axis AVM passes. Each opposite side 52 has a pair of longitudinal ribs 56, an outboard rib 58 extending between the longitudinal ribs 56 at each opposite end portion 50, and a pair of inboard or medial ribs 60 spaced apart on either side of vertical mandrel axis AVM. Longitudinal ribs 56 cooperate with outboard ribs 58 and inboard ribs 60 to form two outboard recesses 62a and one central or inboard recess 62b along each side 52, such as shown in
This arrangement of outboard and inboard ribs 58, 60 allows the mandrel 36 to be cut approximately in half, through central recess 62b, with each resultant half now having effectively two pair of outboard ribs because inboard ribs 60 are now proximate the cut end of the respective half mandrel. Tension clip 34 may also be cut essentially in half, along or adjacent vertical clip axis AVC, and used as two tension clip halves or portions, each with a respective half mandrel. The use of half clips and half mandrels facilitates use with curved frame pieces 28, since the full-length tension clips 34 and mandrels 36 may be too stiff to easily achieve desired curvature radii in some sign applications. However, relief slots 61 may be formed in legs 42a to improve flexibility of whole tension clips 34. Because mandrels 36 have outboard ribs 58, the full mandrels 36 are secured against falling out of frame channels 30, such as could otherwise results when used in vertically-aligned frame pieces 24 and under vibrations, which may be caused by passing winds or air currents, for example. Because even half-mandrels have inboard ribs 60 that are at the cut end, the half-mandrels also resist falling out of half frame channels 30, being held in place by fabric-engaging projections 48a, 48b of the corresponding half-clip.
Referring to
Tensioning assembly 28 may be driven into frame channel 30 using a tool that presses into one of two insertion channels 66 located between sets of teeth 44a, 44b at the opposite sides 40a, 40b of frame-engaging portion 40, similar to the manner described in U.S. Pat. No. 5,467,546, which is hereby incorporated herein by reference in its entirety. To facilitate removing tensioning assembly 28 from a frame piece 24, a pair of release recesses 68 are provided on either side of a central prying portion 70 through which vertical clip axis AVC passes. Central prying portion 70 includes an upper shelf or overhang region 69 at an upper or outer end of each recess 68. A tool may be inserted into one of the release recesses 68 and pried against prying portion 70, and optionally against a lower surface of overhang region 69, to disengage teeth 44a or 44b, such as in a similar manner as that described in the above-referenced U.S. Pat. No. 5,467,546. In the illustrated embodiment, first teeth 44a are on respective first projection plates 72a on first side 40a of frame-engaging portion 40, and second teeth 44b are on respective second projection plates 72b on second side 40b of frame-engaging portion 40, such as shown in
Other tension clips are envisioned, such as a tension clip 134 having a stronger and more durable frame-engaging portion 140 as shown in
In other aspects tension clip 134 is substantially similar to tension clip 34. Tension clip 134 has legs 142a, 142b that are dimensioned similarly to those of tension clip 34, but with inward curvature (see
It is further envisioned that tension clips may be provided in different sizes and lengths according to desired applications. For example, wider tension clips may be formed in substantially the same manner as the tension clips 34, 134 described above, but with increased width to fit wider sign channels. Shorter-length tension clips may be suitable for curved regions of sign channels. For example,
It is further envisioned that tension clips may be provided in different sizes and lengths according to desired applications. For example, wider tension clips may be formed in substantially the same manner as the tension clips 34, 134 described above, but with increased width to fit wider sign channels. Shorter-length tension clips may be suitable for curved regions of sign channels. For example,
Tensioning assemblies having someone different shape configurations are also envisioned, such as the tensioning assembly 428 of
A mandrel 436 that is much like mandrel 36 described above, is provided for insertion into the fabric-receiving channel 438 of the tension clip 434, with a section of fabric sheet 22 wrapped around the mandrel 436 (
Tension clip 434 includes a single set of legs 442 arranged in line with one another, which are generally L-shaped including a downward-extending portion 443 and a lateral portion 445. The lateral portion 445 is spaced below a central body portion 447 from which the downward-extending portion 443 extends, to define a fabric-receiving channel 438. The lateral portion 445 terminates at a foot 463 that can contact a surface 64 of the frame channel 30 of the frame piece 24 when in use, as shown in
A single set of projection plates 472 extend upwardly along one side of frame-engaging portion 440, each having a pair of teeth 444 for engaging the corresponding tooth-receiving surface 46 of frame piece 24. Along the same side of frame-engaging portion 440 as projection plates 472 is a release slot or recess 468 with an upper shelf or overhang region 469 at an upper or outer end of recess 468. A tool such as a screwdriver may be inserted into the release recess 468 and pried against a prying portion 470 to disengage teeth 444 from tooth-receiving surface 46.
It will be appreciated that tension clip 434 and mandrel 436 may be used in substantially the same way as the other clips 34, 134, 234, 334 and mandrel 36 described above, but without the double-sided features that allow for use of the other clips in two different orientations. Mandrel 436 is inserted into the perimeter edge portion 22a of fabric sheet 22, and then into the fabric-receiving channel 438. The mandrel 436 with fabric sheet edge portion 22a are pressed in until fabric-engaging projections 448 engage the outboard recess 462a of the mandrel 436, thus retaining the mandrel and edge portion 22a in the channel 438 until a sufficient removal force is applied. The tension clip 434 is oriented with its projection plates 472 and corresponding teeth 444 positioned outboard as shown in
Accordingly, the framing system of the present invention utilizes tension clips and mandrels that are readily installed or removed from a sign frame for tensioning a fabric sign at the frame. The tension clips and mandrels may be formed to different sizes for different applications, such as curved frames, and may also be cut into pieces having shorter lengths, with the pieces remaining functional in substantially the same manner as the full-length components. The tension clips and mandrels may be bi-directional, such that they can be installed along the fabric in either of two directions without regard for which direction the display side of the fabric is facing.
Changes and modifications in the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law including the doctrine of equivalents.
The present application is a continuation-in-part of International Patent Application Serial No. PCT/IB2022/059699 filed Oct. 10, 2022, which claims the priority benefit of U.S. provisional application Ser. No. 63/254,163 filed Oct. 10, 2021, which are hereby incorporated herein by reference in their entireties.
Number | Date | Country | |
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63254163 | Oct 2021 | US |
Number | Date | Country | |
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Parent | PCT/IB2022/059699 | Oct 2022 | WO |
Child | 18632225 | US |