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1. Technical Field
The subject matter relates to free-standing walls. It further relates to free-standing continuous wall assemblies that may be used for display, storage and/or advertising purposes.
2. Description of Related Art
The following background information may present examples of specific aspects of the prior art (e.g., without limitation, approaches, facts, or common wisdom) that, while expected to be helpful to further educate the reader as to additional aspects of the prior art, is not to be construed as limiting the present invention, or any embodiments thereof, to anything stated or implied therein or inferred thereupon.
Peg board and slatwall type panels may be commonly used for display, storage and/or advertising purposes in various exposition, tradeshow, retail and residential settings. Panels with a magnetic type surface can be also used for display purposes. Panels with dry-erase surface may be used for communicating ideas, calendaring events, etc. Pegboard, dry-erase and magnetic type panels are generally secured to the fixed interior walls. Slatwall type panels may be also secured to the existing fixed interior walls. Slatwall type panels may be also provided as free-standing walls to display articles of merchandise which are for sale. A typical slatwall panel generally includes plurality of extrusions or slats that are disposed horizontally and that are linked together to define a unitary panel having a plurality of horizontally disposed slots. Opposite ends of each slat are interlocked with the end upright supports. Intermediate upright supports may be also used. However, such slatwall panel construction is characterized by a greater than desired material costs and/or labor costs to erect, take down and/or transport.
Generally, due to difference in mounting requirements, same type panels are used in assemblies for display, storage and/or advertising purposes. This may be disadvantageous in some applications requiring different type of panels to be combined into one assembly, particularly of a free-standing continuous wall type.
Therefore, there is a need for a free-standing continuous wall that may be composed of different type panels, is economical to manufacture and cost effective to assemble, dis-assemble and transport.
Prior to proceeding to the more detailed description of the present invention, it should be noted that, for the sake of clarity and understanding, identical components which have identical functions have been identified with identical reference numerals throughout the several views illustrated in the drawing figures.
The following detailed description is merely exemplary in nature and is not intended to limit the described examples or the application and uses of the described examples. As used herein, the words “example”, “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “example”, “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in the Figures. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, or the following detailed description. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply examples of the inventive concepts defined in the appended claims. Hence, any specific dimensions and other physical characteristics relating to the examples disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
The particular embodiments of the present disclosure generally provide assembly and methods directed to free-standing continuous wall assembly. In particular embodiments, the free-standing continuous wall assembly may be used for display, storage and/or advertising purposes and include two or more panels. In particular embodiments, the free-standing continuous wall assembly may be of a slatwall panel type. In particular embodiments, the free-standing continuous wall assembly may include panels of different types.
In particular embodiments, the components of the free-standing continuous wall assembly may be partially disassembled for storage and/or transport. A free-standing continuous wall assembly 10 comprises a plurality (two or more) of panels 12 disposed in a vertical plane during use of the free-standing continuous wall assembly 10, two end members 20 essentially being upright, one or more intermediate members 70 also essentially being upright, and fasteners fastening ends of each panel 12 directly to one of the two end members 20 and one intermediate member 70 or directly to two intermediate members 70.
Each of the plurality of panels 12 may define a one-piece continuous sheet having a uniform thickness throughout except for portions thereof occupied by at least one of apertures, channels, grooves and any combinations thereof. The thickness of each panel 12 may be any one of 0.13 inch, 0.25 inch, 0.375 inch, 0.5 inch, 0.63 inch, 0.75 inch and 1.00 inch.
Each panel 12 may be provided as any one of a 4 foot×8 foot sheet, a 4 foot×10 foot sheet, a 5 foot×8 foot sheet, and a 5 foot×10 foot sheet.
The one-piece continuous sheet may be one of a peg board, slat board, chalk board, cork board, magnetic board, dry-erase board and any combination thereof.
When each of the plurality of panels 12 is provided as a one-piece continuous sheet, such one-piece continuous sheet can be sufficiently flexible to develop a concave shape when being supported in a horizontal plane at a pair of opposite edges thereof. However, during use, when attached vertically to the end member 20 and/or intermediate members 70, each of the plurality of panels 12 is prevented, by a combination of the end and intermediate members, 20 and 70 respectively, and attachment of the panels 12 thereto, from developing such concave shape and may be further prevented from tilting in a forward or a rearward direction when weight is attached to a front surface 14 thereof.
Each panel 12 has holes 16 formed through a thickness thereof adjacent each vertical edge 18 of the panel 12. Each panel 12 may have only two holes 16, each positioned adjacent a top and bottom edge of the panel 12. Each panel 12 may have more than two holes 16 being disposed in a linear or a non-linear pattern adjacent each vertical edge 18.
Each hole 16 may have any one of a round shape, an elongated shape, a non-round shape and any combination thereof
Each end member 20 includes a base portion 22, an upright portion 40 upstanding on the base portion 22 mediate ends 24 and 26 thereof and a brace 60 having one end 62 connected to the base portion 22 and having an opposite end 64 thereof connected to the upright portion 40.
The base portion 22 may have any cross-section in a plane normal to a length thereof including, without limitations, solid, closed hollow, for example such as a tubular shape or partially open, for example such as U-shape or L-shape of
Now in reference to
Each brace 60 defines a pair of ends 62, 64 and a main portion 66 disposed between the pair of ends 62, 64. The main portion 66 may have, by way of one example only, an L-shaped cross-section in a plane transverse to a length thereof. One or both ends 62 and 64 may be flattened, each defining a pair of planar surfaces. When one or both ends 62 and 64 are flattened, each of the pair of flattened ends 62, 64 is inclined at an angle relative to the main portion 66. The brace 60 may be permanently or releaseably attached to the base portion 22 and upright portion 40 meaning that one end of the brace 60, referenced with numeral 62, is connected permanently or releaseably, for example by fastening, during use, to the horizontally disposed flange 28 and that the opposite end 64 of the brace is connected, permanently or releaseably, for example by fastening, to the upright portion 40.
When the brace 60 is adapted for a releaseable attachment, such attachment may be by way of fastening, wherein each of the pair of flattened ends 62, 64 has one or more apertures 68 formed through a thickness thereof and wherein complimentary apertures are provided in the base portion 22 and the upright portion 40.
When the connection is by way of fastening, each end 62, 64 is adapted with one or more apertures 68, the flange 28 is adapted with one or more apertures being aligned with one or more apertures 68 and upright portion 40 is adapted with one or more apertures.
The length of the brace 60 may be so selected that aperture 68 in the end 64 is aligned with the above described holes 16 and 50.
The opposite end 64 may be connected at a distance from the base portion 22 of between forty and sixty percent of a length of the upright portion 40, particular when the panel 12 is provided having a width of about four (4) feet) and a length of about eight (8) feet oriented in a vertical direction.
Each intermediate member 70 includes a base portion 72, an upright portion 90 upstanding on the base portion 72 mediate ends 74 and 76 thereof and a brace 110 having one end 112 connected to the base portion 72 and having an opposite end 114 thereof connected to the upright portion 90. The base portion 72 may be identical to the base portion 22.
The base portion 72 may have any cross-section in a plane normal to a length thereof including, without limitations, solid, closed hollow by being manufactured from a tubular material or partially open, for example such as U-shape or L-shape of
The upright portion 90 has a bottom end 92 being connected to the vertically disposed flange 80 of the base portion 72. Such bottom end 92 may be connected in a permanent manner, for example such as by welding, or in a releaseable manner, for example such as by fastening. When the connection is by way of fastening, the bottom end 92 is adapted with one or more apertures 94 and the flange 80 is adapted with one or more apertures 82 being aligned with one or more apertures 94. The longitudinally opposite end 96 of the upright portion 90 may be provided as a free end. The upright portion 90 may also have a pair of flanges 98, each with two or more holes 102 formed through a thickness of each flange 98, adjacent and along each vertical edge 100 thereof, in a complimentary alignment with the holes 16 in a respective panel 12. The pair of flanges 98 may depend from a single upright portion 90. The pair of flanges 98 may be provided as separate members, with the upright portion 90 being defined by a pair of separate members joined together prior to assembly so as to form a one-piece member.
The flanges 98 do not have to be continuous along the length of the upright portion 90. By way of an example only, the upright portion 90 may be provided as a tubular member (not shown) and the flanges 98 may be defined by a plurality of tabs extending in opposite directions from an exterior surface of such tubular member and adapted with such hole 102.
A front edge surface 104 of the upright portion 90 of each intermediate member 70 may protrude forward the front surface 14 of each panel 12.
Each brace 110 defines a pair of ends 112, 114 and a main portion 116 disposed between the pair of ends 112, 114. The main portion 116 may have, by way of one example only, an L-shaped cross-section in a plane transverse to a length thereof.
Each brace 60 defines a pair of ends 112, 114 and a main portion 116 disposed between the pair of ends 112, 114. The main portion 116 may have, by way of one example only, an L-shaped cross-section in a plane transverse to a length thereof. One or both ends 112 and 114 may be flattened, each defining a pair of planar surfaces. When one or both ends 112 and 114 are flattened, each of the pair of flattened ends 112, 114 is inclined at an angle relative to the main portion 116. The brace 110 may be permanently or releaseably attached to the base portion 72 and upright portion 90 meaning that one end of the brace 110, referenced with numeral 112, is connected permanently or releaseably, for example by fastening, during use, to the horizontally disposed flange 78 and that the opposite end 114 of the brace is connected, permanently or releaseably, for example by fastening, to the upright portion 90.
When the brace 110 is adapted for a releaseable attachment, such attachment may be by way of fastening, wherein each of the pair of flattened ends 112, 114 has one or more apertures 118 formed through a thickness thereof and wherein complimentary apertures are provided in the base portion 72 and the upright portion 90 essentially in an identical manner as in the attachment of the above described brace 60.
The length of the brace 110 may be so selected that aperture 118 in the end 114 is aligned with the above described holes 16 and 102.
The opposite end 114 may be connected at a distance from the base portion 72 of between forty and sixty percent of a length of the upright portion 90, particular when the panel 12 is provided having a width of about four (4) feet) and a length of about eight (8) feet oriented in a vertical direction.
In one example, the front end of the base portion 72, referenced with numeral 74, may protrude forward the front surface 14 of each panel 12 at a smaller distance than a front end 24 of the base portion 22 of the respective end member 20. Such smaller distance may be less than three (3) inches or less than six (6) inches, while the front end 24 of the base portion 22 may protrude at a distance of about twelve (12) inches.
The rear end of the base portion 72, referenced with numeral 76 and the rear end of the base portion 22, referenced with numeral 26 may protrude at equal or different distanced from the rear surface 17 of the panel 12.
When the connections are by way of fastening, the free-standing wall 10 includes pluralities of fasteners 120 at least passed through respectively aligned apertures in each panel 12, two end members 20 and one or more intermediate members 70 or two intermediate members 70 and fastening each panel 12 directly thereto. The fasteners 120 may be of any type that allow for releaseable attachment, for example such as bolts 122 and nuts 124.
The bottom edge 19 of each panel 12 may be spaced a distance from a surface (not shown) having the base portions 22 and 72 supported thereon. Any such distance is contemplated in this exemplary embodiment as long as the bottom edge 19 is not resting on the surface (not shown).
The free-standing wall assembly 10 may be so assembled and arranged that the plurality of panels 12 are disposed planar with each other to form a wall assembly that continuous in one plane, as is best illustrated in
In one exemplary embodiment, the free-standing wall assembly 10 may be configured and provided without any braces spanning the width of the panels 12 and being connected at each end to the bases 22 and/or 72 and/or connecting upper free ends of the upright portions 40 and 90.
In another exemplary embodiment, the free-standing wall assembly 10 may be configured and provided without any visible or noticeable gaps between a pair of adjacent panels 12 which may be advantageous in applications such as tradeshows. In other words, as is best illustrated in
In some exemplary embodiments, the panel 12 may be composed of two or more sub-panels joined to a single upright portion or the upright portion may be provided in sections joined by a backing member (not shown).
In either exemplary embodiment, each panel 12 is prevented from tilting in a forward or a rearward direction when weight of up to two thousand (2,000) pounds is attached to the front surface 14 thereof. The weight is defined by all objects (not shown) hung from or attached to the panel 12 by various conventional accessories (not shown).
In either exemplary embodiment, a long edge of each panel 12 may be disposed either vertically or horizontally.
In another exemplary embodiment, the base portion of each intermediate member 70 protrudes forward the front surface 14 of the panel 12 less than the respective base portion of the end member 40, so as to minimize interference with a person attaching to ore removing objects from the front surface 14 of the panel 12.
In some exemplary embodiments, the front and rear surfaces of the panel 12 may be provided as working surfaces, in a double-sided arrangement, allowing, for example, attachment of objects (not shown) from the front and rear of the free-standing continuous wall assembly 10.
In either exemplary embodiment, the free-standing continuous wall assembly 10 may be composed of panels of different types. As is best exemplary illustrated in
In either exemplary embodiment, the panel 12 is provided without any horizontal and/or vertical bracing members disposed between the vertical edges thereof on either the front or rear surface of the panel 12.
In either exemplary embodiment, the panel 12 is supported only at vertical side edges thereof by the end and/or intermediate members.
In one exemplary embodiment, the free-standing continuous wall assembly 10 has each panel 12 being only supported by the two end upright members 20 and one or more intermediate upright members 70, wherein a bottom edge of each panel 12 is spaced from a surface having 10 free-standing continuous wall assembly 10 upstanding on.
To assemble the free-standing continuous wall assembly 10, the upright portion is attached to the base portion and the brace is attached to both upright portion and the base portion. This is repeated for all end and intermediate members. Each panel is then attached to the end and/or intermediate members to define the free-standing continuous wall assembly 10. It is also contemplated that the brace can be attached after attachment of the panel, particularly when upper end of the brace utilizes a common connection between the panel and the upright portion. It is further contemplated that the end and/or intermediate members may be partially or fully pre-assembled and even attached to one edge of the panel, as is best shown in
When the free-standing continuous wall assembly 10 is upright, the objects are hung or attached to each panel either directly, as in an example of a dry-erase board type panel, or by conventional accessories to peg board and slatwall type panels.
Dis-assembly of the free-standing continuous wall assembly 10 for transport and/or storage purposes follows the reversed procedure.
The chosen exemplary embodiments of the claimed invention have been described and illustrated for practical purposes so as to enable any person skilled in the art to which it pertains to make and use the same. It is therefore intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. It will be understood that variations, modifications, equivalents and substitutions for components of the specifically described exemplary embodiments of the invention may be made by those skilled in the art without departing from the spirit and scope of the invention as set forth in the appended claims.
Any element in a claim that does not explicitly state “means for” performing a specified function, or “step for” performing a specified function, is not to be interpreted as a “means” or “step” clause as specified in 35 U.S.C. §112, ¶6. In particular, any use of “step of” in the claims is no intended to invoke the provision of 35 U.S.C. §112, ¶6.
Furthermore, the Abstract is not intended to be limiting as to the scope of the claimed invention and is for the purpose of quickly determining the nature of the claimed invention.
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Number | Date | Country | |
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20160194871 A1 | Jul 2016 | US |