Free-standing, multi-functional, mobile construction aid

Information

  • Patent Grant
  • 6640928
  • Patent Number
    6,640,928
  • Date Filed
    Monday, January 28, 2002
    23 years ago
  • Date Issued
    Tuesday, November 4, 2003
    21 years ago
  • Inventors
  • Examiners
    • Lev; Bruce A.
    Agents
    • Williams, Morgan & Amerson, P.C.
Abstract
A lightweight, multifunctional, robotic construction aid capable of replacing heavy, dangerous, conventional construction equipment including cranes, manlifts, scissorlifts, scaffolds, and extension ladders. More particularly, the apparatus comprises a base, a lower ladder portion, an upper ladder portion, and a support. The lower ladder portion is pivotably connected to the base and extends therefrom in a first direction. The upper ladder portion is pivotably connected to the lower ladder portion and extends therefrom in a second direction opposite the first direction and includes an access therethrough from the lower ladder portion. The support is capable of bearing the weight of the first and second ladder portions and of fixing the relative positions of the upper ladder portion, the lower ladder portion, and the base.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This application relates generally to construction equipment and, more particularly, to a versatile piece of construction equipment capable of performing a number of functions valuable at a construction site.




2. Description of the Related Art




The construction site is a very demanding work environment. Time is almost always a factor in every job, and there is usually a lot of pressure to meet certain schedules so that a construction project is finished “on time.” Efficient operation and organization of tasks and crew is therefore very important. However, no matter how efficiently organized, there is always a certain amount of otherwise productive time wasted for a variety of reasons.




One reason is the poor utility, availability and/or accessibility of equipment. Each piece of equipment is usually designed for one specific task. Consequently, as the construction continues, equipment must be switched out as tasks are completed and new tasks are begun. One may, for instance, need to break down a crane used to unload materials and retrieve a forklift to move materials to a desired point on the construction site. Such concerns might even be as mundane as a worker having to retrieve a tool stored in a vehicle at the edge of the site. Although each of these incidents is necessary and, in itself, consumes little time, they cumulatively consume a great deal of time that is not actually devoted to the construction project itself. The more workers there are, the greater this cumulative time loss becomes.




The construction site is also very dangerous. Many workers are typically found on a construction site, each of which is focused on the specific task to which they are assigned. If the proper tool or equipment is not handy, a worker may use a tool poorly suited or improperly deployed for a given task, and get injured. The more workers involved and the more inaccessible the tools are, the more likely this is to happen. Sometimes workers are simply too focused on their specific task and are unaware of unsafe conditions or events occurring around them. Again, the more workers on a given site, the more likely this is to happen. Thus, the number of workers and the convenient location of tools are significant factors that affect construction site safety.




The present invention is directed to resolving one or all of the problems mentioned above.




SUMMARY OF THE INVENTION




The invention is, in its various aspects and embodiments, a lightweight, multifunctional, construction aid capable of replacing heavy, dangerous, conventional construction equipment including cranes, manlifts, scissorlifts, scaffolds, and extension ladders. More particularly, the apparatus comprises a base, a lower ladder portion, an upper ladder portion, and a support. The lower ladder portion is pivotably connected to the base and extends therefrom in a first direction. The upper ladder portion is pivotably connected to the lower ladder portion and extends therefrom in a second direction opposite the first direction and includes an access therethrough from the lower ladder portion. The support is capable of bearing the weight of the upper and lower ladder portions and of fixing the relative positions of the upper ladder portion, the lower ladder portion, and the base.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which:





FIG. 1

is an isometric view of one embodiment of an extension ladder constructed in accordance with the present invention;





FIG. 2

details the access from the lower ladder portion to the upper ladder portion of the embodiment in

FIG. 1

;





FIGS. 3A-3E

illustrate one particular embodiment of the base for the extension ladder in

FIG. 1

;





FIG. 4

depicts a gantry crane implemented with an embodiment of an extension ladder alternative to that in

FIG. 1

;





FIGS. 5A-5B

illustrate the crane section of the gantry crane in

FIG. 4

in an isometric, side view and a sectional view of a block and tackle and a track


504


along line


5


B—


5


B in

FIG. 5A

, respectively;





FIG. 6

depicts a man-lift implemented with the embodiment of the extension ladder in

FIG. 4

;





FIGS. 7A-7C

illustrate a third particular embodiment of an extension ladder alternative to that in FIG.


1


and built in accordance with the present invention;





FIG. 8

depicts a man-lift similar to that in

FIG. 6

, but implemented with the extension ladder of

FIGS. 7A-7C

;





FIG. 9

depicts how several add-on features may be implemented with the extension ladder of

FIGS. 7A-7C

; and





FIG. 10

illustrates an alternative deployment of the extension ladder of FIGS.


7


A-


7


C.











While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.




DETAILED DESCRIPTION OF THE INVENTION




Illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will be appreciated that, in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort, even if complex and time-consuming, would be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.




Turning now to the drawings,

FIG. 1

illustrates one particular embodiment of an extension ladder


100


constructed in accordance with the present invention. The extension ladder


100


generally comprises a base


102


; a pair of struts


104


; a lower ladder portion


106


; and an upper ladder portion


108


. The extension ladder


100


also includes a plurality of cables


110


capable of offsetting the torque generated by gravity operating on the center of gravity for the upper ladder portion around the pair of pivots


114


by which the lower and upper ladder portions


106


,


108


are pivotably joined. In the embodiment of

FIG. 1

, these cables


110


also fixing the relative positions of the upper ladder portion


108


, the lower ladder portion


106


, and the base


102


. The struts


104


are connected extend from the base


102


and are pivotably connected to the lower ladder potion


106


at the pivots


112


. In some embodiments, the struts may be pivotably joined to the base. The lower ladder portion


106


is also pivotably joined to the base


102


at a pair of pivots


111


. The base


102


, in this particular embodiment, includes a guide


105


. The guide


105


constrains the movement of the lower ladder portion


106


about the first and second pair of pivots


112


,


111


. However, some alternative embodiments may omit the guide


105


.




The upper ladder portion


108


includes an access


124


therethrough from the lower ladder portion


106


. The access


124


may be a simple opening in some embodiments. Note that the size of the opening will be implementation specific. The opening for the access


124


must be large-enough for a worker and equipment to pass through, but not so large it impedes the worker's ascent of the upper ladder portion


108


.




However, other embodiments, such as the one illustrated in

FIG. 1

, may include more elaborate means for providing access from the lower portion


106


to the upper portion


108


.

FIG. 2

details one particular embodiment


200


of the access


124


in FIG.


1


. In this embodiment, a removable door


205


covers an opening


210


. The removable door


205


includes a plurality of rollers


215


on either side


220


of the removable door


205


. The rollers are fitted into a track


225


mounted on, formed in, or defined by the top surface


230


of the risers


235


of the upper ladder portion


108


. A worker climbs the lower portion


106


until he reaches the access


124


, raises the removable door


205


, and climbs the lower portion


106


until he is through the access


124


, holding the removable door


205


open. Once through, the worker releases the removable door


205


, which closes by operation of gravity, and climbs the upper portion


108


. In the embodiment illustrated, the removable door


205


includes a plurality of treads


240


to facilitate the worker's ascent of the upper ladder portion


108


over the removable door


205


. The treads


240


are spaced roughly the same as the treads


255


of the upper ladder portion


108


.




Returning to

FIG. 1

, in the illustrated embodiment, the base


102


includes a plurality of outriggers


116


extending radially. Note that, in this embodiment, the cables


110


include a plurality of guys


118


running between the outriggers


116


and various points on the lower and upper ladder portions


106


,


108


. Four guys


118


are shown, but the number will be implementation specific. Similarly, the number of outriggers


116


, where employed, will be implementation specific. Three outriggers


116


, for instance, would be sufficient for some embodiments. However, four outriggers


116


provide excellent support via the guys


118


for the lower and upper ladder portions


106


,


108


and excellent stability. Note also that each of the outriggers


116


in the illustrated embodiments includes a foot


119


to provide additional stabilization, although these may be omitted in some embodiments.




The extension ladder


100


is shown erected in FIG.


1


. Note that the lower ladder portion


106


extends in a first direction, represented by the arrow


120


, and the upper ladder portion


108


extends in a second direction, represented by the arrow


122


. The second direction


122


is opposite the first direction


120


. Extending the lower and upper ladder portions


106


,


108


in opposite directions permits the lower and upper portions


106


,


108


to position the worker over the approximate center of gravity of the extension ladder


100


. Note also that the guys


118


are taut, because of the forces encountered in their support function and in fixing the relative positions of the upper ladder portion


108


, lower ladder portion


106


, and base


102


.





FIGS. 3A-3E

illustrate one particular embodiment


300


for the base


102


in

FIG. 1

in sectioned side, top, and rear plan views, respectively. In this particular embodiment, the base


300


includes a housing


302


(which may be omitted in some implementations) on a platform


304


. The housing


302


encloses a space


306


and is open at the top


308


. The base


300


houses an engine


310


that, in this particular embodiment, powers a plurality of wheels


312


and drives a hydraulic system comprising a hydraulic gear box


314


and a plurality of hydraulic pistons


316




a


-


316




d


. In one particular implementation, the engine


310


is a 40 Hp diesel engine. The base


300


also includes a plurality of jointed outriggers


116




a


, only two of which are shown in any given view, that are pivotably mounted to the base


300


and articulate to extend radially outward. Note that this differs from the embodiment of the base


102


shown in FIG.


1


. The base


102


in

FIG. 1

includes outriggers


116


that are not jointed. Returning to

FIGS. 3A-3C

, the base


300


also includes a compressor (not shown) in this particular implementation.




The hydraulic system adds several useful options to the extension ladder


100


of FIG.


1


. The wheels


312


, in this implementation, retract into the base


300


by operation of the hydraulic pistons


316




b


-


316




d


through the hydraulic gear box


314


. The hydraulic piston


316




a


lifts the lower and upper ladder portions


106


,


108


through the hydraulic gear box


314


and an auxiliary hydraulic system. Although the auxiliary hydraulic system is not shown, its implementation will become apparent to those skilled in the art having the benefit of this disclosure. The hydraulic system may also articulate the jointed outriggers


116




a


from the slots


320


in the platform


304


to extend them and then to return them to the slots


320


.




The engine


310


and the hydraulic system (i.e., the hydraulic gear box


314


and hydraulic pistons


316




a


-


316




d


) consequently provide embodiments of the extension ladder


100


employing the base


300


with a useful mobility. The extension ladder


100


may be transported to a work site and unloaded in conventional fashion. Once unloaded, the engine


310


can be started to drive the hydraulic system, which can then be used to lower the wheels


312


from the base


300


. Using a steering mechanism not shown, the engine


310


is then operated to drive the extension ladder


100


to the place on the site at which it is to be used. The outriggers


116




a


are then extended, the wheels


112


retracted into the base


300


, and the upper and lower portions


108


,


106


raised. Once the upper and lower portions


108


,


106


are raised, the cables


110


are placed. The engine


310


may then be turned off or, if desired, left on to power the compressor


318


. The process may be reversed to move the extension ladder


100


to a new location.




Note, however, that the invention does not require this mobility in all embodiments. Some embodiments may omit the engine


310


and the hydraulic system. These embodiments may exhibit wide variation, including, but not limited to:




slots (not shown) in the platform


304


in the manner of a wooden pallet, so that the extension ladder


100


may be moved by, for instance, a forklift;




the wheels


312


not being retractable, and being mechanically held once the extension ladder


100


is positioned;




a hand crank by which the lower and upper ladder portions


106


,


108


may be raised or by which the outriggers


116


,


116




a


may be extended; and




“permanently” extended lower and upper ladder portions


106


,


108


that do not collapse and, consequently, do not need to be raised.




However, the mobility exhibits great utility in the construction site by, among other things, not requiring additional equipment to move.




In the particular embodiment illustrated, however, the housing


302


and platform


304


also define a rectangular steel tool box approximately 8 ft.×4 ft.×4 ft. (_m×_m×_m) in size. The housing


302


and platform


304


are made of welded steel plate and angle. Certain features of the outriggers


116




a


are best shown in

FIGS. 3D-3E

. Although the outriggers


116


in

FIG. 1

are solid, one-piece members, each outrigger


116




a


in

FIGS. 3A-3C

is a two part member extending at 90° from the platform


304


and swiveling. Each outrigger


116




a


includes three screw down locking devices


322


, one each at the comer


324


, the middle


326


, and at the end


328


of the outrigger


116




a


, for mounting screw down or to hold removable counterweight system.




Various embodiments of the extension ladder


100


may also be combined or modified with alternative capabilities to provide additional utility on a worksite. For instance, a variety of hoisting frames can be attached to the ladders in different configurations allowing the unloading of material from the truck, raising and erecting the steel, loading material to the roof structure, etc. The extension ladder


100


may also be able to have an integrated automatic rising basket system.





FIG. 4

illustrates how one such variant embodiment may be used to implement a gantry crane


400


. The gantry crane


400


generally comprises two facing extension ladders


402


supporting a crane section


404


. Each extension ladder


402


includes a base


102


, a plurality of outriggers


116


, a lower ladder portion


106


, and an upper ladder portion


108


having an access


124


therethrough. Note, however, that the support


110


comprises a pair of braces


406


extending from one of the outriggers


116


to the pivots


114


. The braces


406


replace the struts


104


in the embodiment of FIG.


1


. Note also that the crane section


404


is supported and stabilized in this particular embodiment by a plurality of guys


408


running upwardly from the outriggers


116


.





FIGS. 5A-5B

illustrate the crane section


404


in greater detail.

FIG. 5A

is an isometric, side view of the crane section


404


, which generally comprises a plurality of block and tackles


502


moving along a pair of tracks


504


.

FIG. 5B

is a sectional view of a block and tackle


502


and a track


504


along line


5


B—


5


B in FIG.


5


A. As shown in

FIG. 5B

, the block


506


translates along the rail


508


of the track


506


on a pair of opposed wheels


510


rotatably mounted to a spindle


512


. The block


506


and tackle


514


(in

FIG. 5A

) are suspended from the track


506


by the spindle


512


. Each block and tackle


502


traverses the rails


504


in the direction of the arrow


516


, shown also in FIG.


4


.




Returning to

FIG. 4

, the gantry crane


400


may be assembled by first positioning the extension ladders


402


facing each other, as shown. The extension ladders


402


are collapsed. The crane section


404


is fastened to the upper ladder portions


108


of the extension ladders


402


. In one implementation, the crane section


404


is fastened using nuts and bolts (not shown) threaded through co-aligned holes (also not shown) in the crane section and the upper ladder portions


108


. Note that the upper ladder portions


108


are pivotably connected to the brace


407


by the pivots


409


to permit relative movement as the extension ladders


402


are raised and lowered.




Each of the extension ladders


402


is implemented using the base


300


of

FIGS. 3A-3C

, and so provides power to the gantry crane


400


accordingly. The extension ladders


402


, with the crane section


404


fastened thereto, are then raised using the power provided by the base


300


. Once the extension ladders


402


are raised, the supports


110


are placed. Note that, in this particular embodiment, the weight of the crane section


404


loads the supports


110


. The block and tackles


502


can then traverse the crane section


404


powered by the base


300


. The base


300


also includes a winch (not shown) by which the block and tackles


502


may raise various loads.





FIG. 6

illustrates an alternative implementation


600


in which the crane section


404


is displaced by a lift including a personnel basket


602


suspended between the two extension ladders


402


. The personnel basket


602


in the particular implementation


600


illustrated may carry people, as well as equipment and supplies. Eight motors (not shown) are attached to the comers


606


of the personnel basket


602


. The motors can lift the basket


602


up two tracks (not shown) along the risers


605


.




Note that the implementation


600


includes multiple crane sections


404


such as are described above. One of the crane sections


404


structurally joins the two upper ladder portions


108


as in the gantry crane


400


in FIG.


4


. However, two of the crane sections


404


are fastened to only a single one of the lower ladder portions


106


and the upper ladder portions


108


, as opposed to being suspended between the two extension ladders


402


from the brace


409


. One or all of the crane sections


402


may be omitted in various alternative implementations.




The invention in its various aspects may also include a variety of screw down mounting systems, e.g., the screw downs


322


in

FIGS. 3D-3E

, as well as a removable counterweight system (not shown), whichever is needed at any given time. The screw down system may mount into pre-poured receptacles (not shown) within a slab (not shown). The base


102


may comprise a mobile toolbox


325


, as shown in

FIGS. 3A-3C

, acting as a counterweight. Welding leads, hoses, power cords, etc. can run in cable trays along either of the ladder portions


106


,


108


. If so, they may be secured, readily available for visual inspection, and properly placed, thereby eliminating the need to roll out or roll up this equipment.





FIGS. 7A-7C

illustrate a second particular embodiment


700


. The extension ladder


700


is an embodiment alternative to that in FIG.


1


and built in accordance with the present invention. The extension ladder


700


includes a base


300


such as is shown in

FIGS. 3A-3E

and discussed above. The extension ladder


700


also includes an enclosed platform, or “man basket,”


702


affixed to the uppermost end


704


of the upper ladder portion


108


. However, the support


110




b


comprises four gin poles


705


, instead of the guy wires in

FIG. 1

or the braces in FIG.


4


. The supports


110




b


may be used to lift the extension ladder


700


from its collapsed position, shown in

FIG. 7B

, to its raised position, shown in

FIG. 7A

, and then to collapse it again. The relative positions of the lower ladder portion


106


, upper ladder portion


108


, and the support


110




b


as the extension ladder is moved from position to the other is shown in FIG.


7


C.




More particularly, the four gin poles


705


are pinned at each upper comer


706


of the toolbox


325


with a swiveling base


300


. The gin poles


705


are fabricated in three parts and extend in an A-frame type fashion to lift the lower and upper ladder portions


106


,


108


. The lower and upper ladder portions


106


,


108


are cross-braced by the braces


708


. The lower and upper ladder portions


106


,


108


comprise two 20-foot extension ladders of welded tubular steel atop each other. The lower ladder portion


106


is pinned three feet past the end of the toolbox


325


, i.e., three feet from the foot


710


of the lower ladder portion


106


. The upper ladder portion


108


is pinned to the lower ladder portion


106


at the other end, four feet from the top. As mentioned, the upper and lower ladder portions


106


,


108


are lifted into place by the gin poles


705


and pinned in position.




Because of the elbow-shaped configuration of the lower and upper ladder portions


106


and


108


, the fully extended manbasket


702


is 30 feet high and is very near the center of gravity, which stabilizes the ladder


100


,


700


. The toolbox


325


and equipment it might store (not shown) add further stability, acting as a counterweight. The access


124


through the upper extension ladder


108


includes a five-foot sliding removable door


205


, discussed more fully above, at its bottom with spring weight and pins. A worker climbs the lower ladder portion


106


, passes through the removable door


205


at the bottom of the upper ladder portion


108


, slides the door


205


closed, and continues to the top of the upper ladder portion


108


.





FIG. 8

illustrates how two of the extension ladders


700


in

FIGS. 7A-7C

may be configured to implement a man-lift


800


. The man lift


800


is similar in structure and operation to the man lift


600


in

FIG. 6

, except it employs the extension ladders


700


instead of the extension ladders


100


. The extension ladders


700


may also be configured to implement a gantry crane (not shown) such as the gantry crane


400


in FIG.


4


. Two mobile, freestanding ladders


700


are pinned together to make up the base structure. A man lift system may be pinned within the base structure. Alternatively, an external extending-retracting twin gantry crane (not shown) system may be fastened to the base structure. The twin gantry crane can be used to off-load material from a truck, move such materials, load them onto a roof structure, and/or erect structural steel members, columns, and beams.





FIG. 9

depicts an embodiment


900


of the extension ladder


700


in

FIG. 7A

that demonstrates the versatility of the present invention. The extension ladder


900


in the illustrated implementation includes:




the enclosed platform


702


;




a high chair


902


suspended from a lower leg extension


904


from the upper ladder portion


108


; and




a slide around plank


906


hung from the top end


908


of the lower ladder portion


106


.




Note that each of the gin poles


705


, in this particular embodiment, includes an extension boot


910


to achieve additional height with the enclosed platform


702


. Additional bracing


912


is also included. As will be appreciated by those skilled in the art having the benefit of this disclosure, the need for and the location of such additional bracing will be implementation specific.




The extension ladders


100


,


700


may also be stacked to achieve greater elevation for working platforms.

FIG. 10

depicts one such stacked implementation


1000


using three extension ladders


700


first discussed in connection with

FIGS. 7A-7C

pinned together—two beneath and one atop the two below. The extended reach of this configuration with these dimensions is 100 ft. This configuration will also need an adapted outrigger set-up wherein outriggers


116




a


are pinned together to widen overall stance at its base.




In this particular implementation


1000


, the toolbox


325


has a canopy


1002


and fold-down bench


1004


for first-aid, lunch, breaks or getting out of the weather. The toolbox


325


may also have a urinal attachment, oxygen-acetylene tanks with sensor(s), and/or a fork truck attachment. The toolbox


325


may also include a small refrigerator-oven, heater-fan, personal storage area, a cell phone, and/or a computerized sensing system to record work done. In one particular implementation, the computer sensing system disallows unsafe practices outside the design parameters of the extension ladder


700


, e.g., unsafe configurations, loads, etc.




Among its many advantages and benefits, the present invention improves safety conditions and costs factors on practically any construction site. The present invention redesigns the way the work is accomplished and eliminates, or at least reduces, numerous known hazards. For instance, there typically will be no heavy equipment, no overhead loads, and no high work outside of a hand rail. The various embodiments also provide tie off without restriction or production loss.




Furthermore, the present invention will reduce the size of the erection crew from six workers to three and reduce the overall construction hazards under which they work. Note, however, that although designed to aid in the construction of commercial warehouse-type buildings, it may be employed in a wide range of environments including, but not limited to, utility work, industrial construction, ironwork, pipefitting, electrical work, etc.




The invention can therefore be used to implement a wide variety of construction tools to streamline and economize construction. For instance, the invention may first be deployed as the crane


400


in FIG.


4


. The crane


400


can off-load structural steel (not shown) from trucks (also not shown); load three to five columns and/or beams on each side (while resting vertically on the outriggers); roll over to a work position; and proceed to construct the steel putting up the pieces from one side. Note that, to be unloaded in this manner, the steel must be loaded in a particular order, and turned correctly and in order. Nevertheless, the crane


400


may then roll around 180° to erect the steel on the other side of the work position. This operation would be able to move and erect up to fourteen pieces of steel per trip between the truck and the work position.




More particularly, three pieces may be erected at any given time. First, the columns are set and those two workers proceed up each ladder. The third worker raises the beam for connection, then workers return to ground. The crane


400


moves down the column line erecting four more pieces, two columns, and two beams. It is then able to rotate 180° to erect the steel from the opposite side of the robot and return to the steel pile to reload. The number of pieces of steel loaded will depend upon the weight and/or size of the members.




Once the structural steel is up, the crane


400


may be broken down into two mobile extension ladders


100


so that miscellaneous steel operations and modifications can be performed in two separate locations. The weight of the loaded base


102


acts as a counterweight to stabilize the rest of the extension ladder


100


. Since the ladder's base may, in some embodiments, store a worker's tools, this also brings all the tools to the desired location as work progresses. All of the hoses, welding leads, and cords for equipment stored in the base


102


are fixed in place so the worker does not have to roll out or roll up equipment and tools.




Two extension ladders


100


may then even be implemented as the elevator


600


or to hoist materials to the roof of a structure. For the elevator


600


, the central elevator frame pins within the top hoist frame and to the inner base of each base


102


. The elevator carriage acts as a scissorlift or scaffolding, giving safe access to any variety of elevations. For use in hoisting materials to a roof (not shown). For instance, materials may be unloaded and moved parallel to the side of the building using the crane


400


. The outriggers


116


are extended and screwed down. The load is then attached and lifted up the wall to the roof elevation. The outside outrigger


116


may then roll up next to the building wall six inches away, then shift the crane


400


forward four feet, lower the load onto the roof parallel to the load-bearing external wall.




Thus, as set forth above, the invention is able to function as a crane, or as three manlifts, as a scaffold or personnel elevator in various embodiments. The rigging time between the various configurations, e.g., the extension ladder


100


, crane


400


, and elevator


600


, is designed to be minimal, allowing changeover and change-back to be as simple and safe as possible. The invention may also be a “home base” on a construction site, keeping the equipment secure and readily available. It saves time and effort in a variety of ways, allowing fewer men to work smarter, not harder, as well as safer and faster. This results in a lower bid and/or higher profit margins in the construction industry. Still other advantages and benefits may arise from the application of the present invention.




The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. Furthermore, no limitations are intended to the details of construction or design shown herein, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the invention. Accordingly, the protection sought herein is as set forth in the claims below.



Claims
  • 1. An apparatus, comprising:a base; a lower ladder portion connected to and extending from the base in a first direction, the lower ladder portion including a plurality of rungs; an upper ladder portion connected to the lower ladder portion and extending therefrom in a second direction opposite the first direction, the upper ladder portion including an access therethrough from the lower ladder portion, wherein the access is larger than the distance between adjacent rungs and sufficient for a person to pass through; and a support bearing the weight of the upper and lower ladder portions, and of fixing the relative positions of the upper ladder portion, the lower ladder portion, and the base, when the first and second ladder portions are raised and the support is set.
  • 2. The apparatus of claim 1, wherein the base includes a plurality of outriggers extending radially outward.
  • 3. The apparatus of claim 2, wherein the support includes a plurality of guys between at least one of the outriggers and at least one of the tipper ladder portion, and the lower ladder portion.
  • 4. The apparatus of claim 2, wherein the outriggers are capable of articulating to translate the base.
  • 5. The apparatus of claim 2, wherein the base includes a platform to which outriggers are pivotably mounted.
  • 6. The apparatus of claim 1, wherein the lower ladder portion is pivotably connected to the base.
  • 7. The apparatus of claim 1, wherein the base houses at least one of:an engine capable of moving the ladder; and a hydraulic system capable of lifting at least one of the upper ladder portion and the lower ladder portion.
  • 8. The apparatus of claim 7, wherein the base includes a plurality of outriggers capable of collapsing and telescoping when powered by the engine to translate the base.
  • 9. The apparatus of claim 7, wherein the base includes a plurality of wheels mounted thereto, the wheels being powered by the engine.
  • 10. The apparatus of claim 7, wherein the base includes a housing for the engine and the hydraulic system.
  • 11. The apparatus of claim 7, wherein the hydraulic system powers the support.
  • 12. The apparatus of claim 1, further comprising a plurality of wheels mounted, to the base.
  • 13. The apparatus of claim 12, wherein the wheels are mounted so that they are capable of collapsing into the base..
  • 14. The apparatus of claim 1, wherein the upper and lower ladder portions may be raised and lowered relative to the base.
  • 15. The apparatus of claim 14, wherein the upper and lower ladder portions may be raised and lowered by one of a hand crank and a hydraulic system.
  • 16. The apparatus of claim 1, wherein the access comprises an opening between a first and a second riser of the upper ladder portion.
  • 17. The apparatus of claim 16, wherein the access includes a removable door in the opening between the risers of the upper ladder portion.
  • 18. The apparatus of claim 1, wherein the support includes at least one of a pair of struts, a plurality of guy lines, and a pair of braces.
  • 19. The apparatus of claim 18, wherein the support comprises at least one of:a plurality of guys extending from the base; and a plurality of pins extending through co-aligned bores.
  • 20. The apparatus of claim 18, wherein the pair of struts comprises a pair of gin poles.
  • 21. The apparatus of claim 1, wherein the base includes a guide constraining the movement of the lower ladder portion about a first and second pair of pivots.
  • 22. The apparatus of claim 1, further comprising:a second base; a second lower ladder portion connected to and extending from the second base in the second direction; a second upper ladder portion pivotably connected to the second lower ladder portion and extending therefrom in the first direction and structurally joined to the first upper ladder portion, the upper ladder portion including a second access therethrough from the second lower ladder portion; and a second support capable of fixing the relative positions of the second upper ladder portion, the second lower ladder portion, and the second base.
  • 23. The apparatus of claim 22, wherein the first and second upper ladder portions are structurally joined by a crane section fastened to the first and second upper ladder portions, the crane section including:a rail; and a block and tackle capable of traveling the rail.
  • 24. The apparatus of claim 22, further comprising a lift suspended from a brace structurally joining the first and second upper ladder portions.
  • 25. The apparatus of claim 1, wherein the support includes means for supporting the weight of the upper and lower ladder portions and for fixing the relative positions of the upper ladder portion, the lower ladder portion, and the base.
  • 26. An apparatus, comprising:a base; a lower ladder portion connected to and extending from the base in a first direction; an upper ladder portion connected to the lower ladder portion and extending therefrom in a second direction opposite the first direction, the upper ladder portion including a plurality of rungs; an access through the upper ladder portion from the lower ladder portion, wherein the access is larger than the distance between adjacent rungs and sufficient for a person to pass through; and means for supporting the weight of the upper and lower ladder portions and for fixing the relative positions of the upper ladder portion, the lower ladder portion, and the base.
  • 27. The apparatus of claim 26, wherein the base includes means for stabilizing the apparatus.
  • 28. The apparatus of claim 27, wherein the stabilizing means includes a plurality of outriggers extending radially outward from the base.
  • 29. The apparatus of claim 26, wherein the lower ladder portion is pivotably connected to the base.
  • 30. The apparatus of claim 26, wherein the base houses at least one of:an engine capable of moving the ladder; and a hydraulic system capable of lifting at least one of the upper ladder portion and the lower ladder portion.
  • 31. The apparatus of claim 26, further comprising a plurality of wheels mounted to the base.
  • 32. The apparatus of claim 26, wherein the upper and lower ladder portions may be raised and lowered relative to the base.
  • 33. The apparatus of claim 32, wherein the upper and lower ladder portions may be raised and lowered by one of a hand crank and a hydraulic system.
  • 34. The apparatus of claim 26, wherein the accessing means comprises an opening between a first and a second riser of the upper ladder portion.
  • 35. The apparatus of claim 26, wherein the accessing means includes a removable door in the opening between the risers of the upper ladder portion.
  • 36. The apparatus of claim 26, wherein the supporting and fixing means includes at least one of a pair of struts, a plurality of guy lines, and a pair of braces.
  • 37. The apparatus of claim 26, wherein the base includes a guide constraining the movement of the lower ladder portion about the first and second pair of pivots.
  • 38. The apparatus of claim 26, further comprising:a second base; a second lower ladder portion connected to and extending from the second base in the second direction; a second upper ladder portion pivotably connected to the second lower ladder portion and extending therefrom in the first direction and structurally joined to the first upper ladder portion, means for accessing the upper ladder portion from the second lower ladder portion; and second means for supporting the weight of and fixing the relative positions of the second upper ladder portion, the second lower ladder portion, and the second base.
  • 39. An apparatus, comprising:a first base; a first lower ladder portion connected to and extending from the rim base in a first direction; a first upper ladder portion connected to the first lower ladder portion and extending therefrom in a second direction opposite the first direction, the first upper ladder portion including a first access therethrough from the first lower ladder portion; and a first support capable of bearing the weight of the first upper and first lower ladder portions, and of fixing the relative positions of the first upper ladder portion, the first lower ladder portion, and the first base; a second base; a second lower ladder portion connected to and extending from the second base in the second direction; a second upper ladder portion pivotably connected to the second lower ladder portion and extending therefrom in the first direction and structurally joined to the first upper ladder portion, the upper ladder portion including a second access therethrough from the second lower ladder portion; a second support capable of fixing the relative positions of the second upper ladder portion, the second lower ladder portion, and the second base; and a crane section fastened to the first and second upper ladder portions, the crane including: a rail; and a block and tackle capable of traveling the rail.
  • 40. The apparatus of claim 39, wherein at least one of the first and second bases houses a winch powering the block and tackle.
  • 41. The apparatus of claim 39, wherein the crane section further includes a second and a third block and tackle traversing the rail and a fourth, fifth, and sixth block and tackle traversing a second rail.
  • 42. The apparatus of claim 39, wherein the crane section loads the first and second supports.
  • 43. The apparatus of claim 39, wherein the crane section is suspended from a brace between the first and second upper ladder portions.
  • 44. An apparatus, comprising:a first base; a first lower ladder portion connected to and extending from the first base in a first direction; a first upper ladder portion connected to the first lower ladder portion and extending therefrom in a second direction opposite the first direction; means for accessing the first upper ladder portion from the first lower ladder portion; means for supporting the weight of the first upper and first lower ladder portions and for fixing the relative positions of the upper ladder portion, the lower ladder portion, and the base; a second base; a second lower ladder portion connected to and extending from the second base in the second direction; a second upper ladder portion pivotably connected to the second lower ladder portion and extending therefrom in the first direction and structurally joined to the first upper ladder portion, means for accessing the second upper ladder portion from the second lower ladder portion; second means for supporting the weight of and fixing the relative positions of the at second upper ladder portion, the second lower ladder portion, and the second base; and a crane section fastened to one of the first lower ladder portion, the first upper ladder portion, the second lower ladder portion, and the second upper ladder portion, the crane section including: a rail; and a block and tackle capable of traveling the rail.
  • 45. The apparatus of claim 44, wherein at least one of the first and second bases houses a winch powering the block and tackle.
  • 46. The apparatus of claim 44, wherein the crane section further includes a second and a third block and tackle traversing the rail and a fourth, fifth, and sixth block and tackle traversing a second rail.
  • 47. The apparatus of claim 44, wherein the crane section loads the first and second supporting and fixing means.
  • 48. The apparatus of claim 44, wherein the crane section is suspended from a brace between the first and second upper ladder portions.
Parent Case Info

This is a continuation of application Ser. No. 09/515,546 filed Feb. 29, 2000 now abandoned.

US Referenced Citations (11)
Number Name Date Kind
235255 King Dec 1880 A
362609 Clator May 1887 A
670548 Sliger Mar 1901 A
719364 Pettis Jan 1903 A
3515243 Ellen, Jr. Jun 1970 A
4054182 Ide Oct 1977 A
4335803 Sugita Jun 1982 A
4366591 Zimmerman Jan 1983 A
4427093 Wehmeyer et al. Jan 1984 A
5111907 Kishi May 1992 A
6347684 Fath et al. Feb 2002 B1
Continuations (1)
Number Date Country
Parent 09/515546 Feb 2000 US
Child 10/058617 US