Patent Application
20220275638
The invention relates to a multi-panel screen or room divider.
Room dividers having hinged panels have long been known, some of them having acoustical absorption properties and most of them being partially or completely opaque. Typically, a room or space divider has three elongated panels, say 5 foot tall, and collectively extending to 5 or 6 feet wide. Frequently, the panels are joined with metal hinges with barrels and pins outside the perimeter of the panels and screwed or otherwise fixed on the long edges of adjacent panels.
It is desirable that separate hinges be avoided to reduce material and labor costs or expensive automatic assembly equipment. Regular hinges, sticking out past the panel edges can snag and/or scratch room or furniture surfaces when the divider is folded and moved. Aesthetically, separate hinges distract from the appearance of a divider.
The invention provides a foldable one-piece multi-panel space divider or screen in which the hinges between panels are integral with the panels themselves. Preferably, the divider is fabricated from rigid, fibrous, porous board stock. For instance, the board stock is commercially available felt like needled PET fiber such as disclosed in U.S. Pat. No. 7,641,962, that is homogenous from major face to major face. This material exhibits high NRC values due to its porosity. This preferred material is also light in weight making it easy to carry and handle and relatively inexpensive to ship.
As disclosed, the original board stock is large enough to span the height and length of the desired divider or screen. The board stock is locally machined into a number of panels attached to each other with integral hinges also machined into the board stock. Preferably, the hinges are of a construction that enables an associated pair of panels to be hinged or folded 360 degrees in either direction. Ideally, multiple hinges are spaced along the vertical edges of adjacent panels so that their collective length is a small fraction of the length of a panel, i.e. the height of the screen, so that the resistance of the hinges to the panels being opened or closed due to memory in the hinges is small or negligible thereby facilitating set-up or take-down of the screen.
The low density of the material forming the panels and absence of a frame results in a low weight screen which is easily carried and manipulated.
An acoustical room or space divider 10 is shown having, for example, three elongated panels 11 hinged together at adjacent long edges. By way of example, each panel can be about 2 feet (609.6 mm) wide, 5⅓ feet (1625.6 mm) long, and ½ inch (12 mm) thick. Each panel 11 is made from commercially available porous, opaque boards made of needled polyethylene terephthalate (PET) fibers. Such boards, in ½ thickness are rigid, and shelf-supporting and exhibit excellent noise absorption with an NRC rating of about 0.7 to about 0.8 with a ½ inch (12 mm) thickness. Other suitable rigid fibrous boards are known, for example, in the suspended ceiling art.
The divider or screen 10 including the panels 11 and hinges 12 between the panels are all made from a single board such that these elements are all integral with one another. A cutter or cutters manipulated with NC control, machines the original single board, to remove stock and fashion the compound hinges 12, described in more detail below, and separate the panels 11 with slots 15 on vertical lines between the hinges, above a top hinge and below a bottom hinge.
As suggested in
The collective length of the 5 compound hinges 12, in the illustrated example each with 2 inch length, is 10 inches and is less than ⅙ of the height of the divider 10; it is envisioned that the collective hinge length could be increased to as much as about ⅓ the height of the divider. By limiting the collective length of the hinges, the stiffness and/or memory of the living compound hinges 12 is limited to make erection or take-down of the divider 10 relatively easy.
The multitude of narrow rectangular patterns 17 on the panels 11 are for exemplary decorative purposes and may represent painted images or additional material adhered to the faces of the panels.
It should be evident that this disclosure is by way of example and that various changes may be made by adding, modifying or eliminating details without departing from the fair scope of the teaching contained in this disclosure. The invention is therefore not limited to particular details of this disclosure except to the extent that the following claims are necessarily so limited.
