Freely moving oil field assembly for data gathering and or producing an oil well

Information

  • Patent Grant
  • 6170573
  • Patent Number
    6,170,573
  • Date Filed
    Wednesday, July 15, 1998
    26 years ago
  • Date Issued
    Tuesday, January 9, 2001
    24 years ago
Abstract
An oil field assembly for gathering data about or producing an oil well having a self regulating assembly for free movement by gravity or the differential pressure of fluids in the tubing string of a well from the surface of a well or to predetermined down hole positions for collecting data and or producing a well while freely moving between the surface of the well and predetermined positions comprising a self regulating traveling piston for free movement by gravity and or the differential pressure of the fluids of a well from the surface of a well and to predetermined positions for collecting data about a well between the surface and predetermined downhole positions, and having instrumentation connected to the traveling piston for gathering data about the well, and a landing housing located at the surface of a well for receiving the traveling piston, and a receiving station at the bottom of the tubing string for releasably receiving the traveling piston.
Description




SUMMARY OF INVENTION




This invention relates to an oil field assembly for gathering data about and/or producing an oil well using a self regulating, freely traveling piston located in the tubing string of a well located in a well casing which is moved solely by gravity and or the differential pressure of the fluids in a well from or to the surface of a well or from or to predetermined downhole positions or a position and for collecting of data while freely moving between the surface of the well and the down hole positions and for producing the well in its return to the surface of the well using a self regulating, traveling piston with free movement solely by gravity and or the differential pressure of the fluids of a well with instrumentation located thereon for gathering data about the well while controlling the traveling piston's speed of free movement and having a landing housing at the surface of a well and a landing receiving station at a predetermined down tubing string position and instrumentation at the landing housing for downloading the data gathered by the instrumentation on the self regulating, travelling piston when the traveling piston returns to the surface and or produces the well in the process of the return of the traveling piston to the surface.




BACKGROUND OF THE INVENTION




The prior art to date has relied on two separate technologies and markets for well surveying and plunger lift production. The plunger lift production technologies used pigs or swabs for servicing wells to keep them in production. Thus in the plunger lift technologies for oil wells the industry relied upon technologies which are relatively primitive because they relied on hard and durable plungers with preset mechanical adjustments which would be set on these devices for the presumed conditions in a well before they were inserted into the well. Thus the operators of a well did not have to worry about the impact speeds and forces on the pigs or swabs when they struck the bottom of the hole because they were just hard material with no “soft” electrical instruments on board. The well surveying technologies have been developed in a different way using electronic instruments to collect the data about downhole conditions in a well. These electronic instruments had to be lowered into a well and retrieved from a well on a wire line to protect the instruments from damage and to allow the correlation of vertical position in the well relative to the data gathered. Thus to date each of these industries developed distinct technology for their markets in the oil field business but this bifurcated development lead to the limitations of the technology for use outside of their respective field of application.




Thus for example in the past, if a well operator needed oil well surveying data, such as pressures, temperatures, etc, through out the tubing string, they would call out a wire line service company and the service company would take readings on a well, using instruments mounted on a structural cable which was lowered into the well. These cables operations came in the form of slickline and or conductor line services with very large reels of cable and required significant amounts of equipment be mounted over the hole of the well to conduct this operation.




In this wire line process a large reel of wire with sufficient strength to support both the wire and the data gathering device while they are lowered into the hole and retrieved was positioned over the well at the surface. In fact it was a major operation forjust the coiling and uncoiling of the bulky structural wire line on which the data gathering device was run into the hole. Also as part of the process a grease cap was used to keep the well sealed as the cable was being moved either up or down the tubing in the process of running the wire line. The grease caps as those skilled in this art know are messy and can be difficult at their best operating conditions to use. The wire line process was a very expensive and cumbersome operation which in some cases took the well out of production while the process was being conducted. Further these wire line service processes required constant attention and thus it also took two to three people to operate such a system. The bulky reels were used because the cable rolled upon the reels had to be long enough to go to the bottom of the well and had to be large and strong enough to support the lowered device and the weight of the cable when they are lowered into the well. Also, these well surveying operations took time to set up and take down in addition to the time for acquiring the data. Further, these companies' services were very expensive because the equipment they use is very expensive and it required several skilled people to operate at the well site. Also because of the complex nature of these wire line service processes, which required constant attention, they could not be done remotely or in an automated manner from a remote site.




Also in the prior art it was well know to set a semi-permanent type data gathering device in a well, usually in a side pocket mandrel where the sensor assembly can be communicated with from time to time by lowering a line with some type of inductive device which allows downloading of the data accumulated by the sensor assembly without the need to transport the data gathering assembly to the surface except for repair or battery replacement. Once the data is downloaded to the inductive device then the device and line are then removed and the data read on the surface. The problem with this approach is that an expensive sensor assembly was left in the hole and it can not be moved from well to well on demand without a great deal of effort and the running of a tool to recover the device. Also in this semi-permanent type of prior art device if the well is not just being completed or drilled it required the pulling of the tubing string which requires a work over rig to pull the tubing and then put it back in the well with the data gathering device attached, which is a very expensive process. Further, there is still the need to run the wire line through the grease cap when it becomes time to get the data from the semi-permanent type well data gathering sensor assembly with all of the problems associated there with.




Also known in the prior art is an another semi-permanent type of data gathering device which is dropped off in the well and connected to a surface data acquisition device by a conductor line. These systems can be communicated with remotely and the data can be downloaded on a per demand basis. The problem with this prior art was that it still required the lowering of a line through a grease cap and the intrusion into the well of a wire line to communicate with the data gathering device on the bottom of the hole and the problems associated therewith. A further disadvantage of this prior art is that it required the expansive conductor line to remain on the site for the duration of the measurement period increasing significantly the cost of the operation.




Also in the prior art it was well know to set a permanent type data gathering device in a well, usually in a side pocket mandrel where the sensor are connected to a cable which is attached to the outside of the tubing. This method requires the use of a workover rig to pull out and reinsert the tubing in the well. This method permits continuous monitoring of data from the bottom of the well but is very expensive due the need from the well operator to purchase the cable and the measuring device and the high cost associated with the tubing manipulation for the installation and maintenance of the measuring device.




The most recent prior art involves data gathering devices which are inserted in the well either on wireline or on the end of the tubing string using a workover rig as described in the above previous arts but this prior art differentiates by the way it communicates its accumulated data to the surface through the use of Electro-magnetic waves. Again the main disadvantage is the costs associated with wireline and or workover rig operations necessary to install and or maintain these data gathering devices.




In the plunger prior art if well operators needed to produce a well, they would resort to using a plunger lift system which acts like a large lifting piston to bring production liquids to the surface. Once the liquids were brought to the surface the lifting piston was dropped back into the well for another production stroke. The lifting piston was effectively a free fall piston, which took great forces of impact upon landing in the bottom of the well. Also these plunger lift systems generally relied upon the well being able to generate sufficient pressure to drive the lifting piston up the well and push the column of production liquids and or water out of the well before another stroke of the piston could occur. Thus wells which had too low a pressure in them could not even be produced using this method.




The prior art also used plunger lift systems to improve some wells production by having a plunger freely travel from a surface catcher to a landing assembly attached inside the production tubing string close to the well's productive zone. The plunger traveled down the well using only gravity and was sent back up to the surface driven solely by the wells fluids and pressure based on a preset standard from assumed operating assumptions about the well, thus there was no real time ability to adjust the plunger in real time for the real and changing conditions of a well. A further problem with such plunger lift systems was that they hit the downhole receiving assembly and the surface landing housing with such force that if any instruments used to gather data about a well had been attached to the plunger they would have been destroyed on impact.




Another problem with the prior art plungers was the danger of running a plunger dry to the surface on its return from the bottom of the well. In the prior art there was no way to adjust the plunger if dry hole conditions occurred and the problem with that was that the plunger upon its return to the surface of the well would be traveling at excessive speed and would do damage to the housing into which it was received or do damage to the plunger itself. Clearly if it was carrying instrumentation of any kind the instrumentation could be destroyed.




If well operators needed to produce a well, they would also resort to using a non intelligent plunger lift system which acts like a large lifting piston to bring production liquids to the surface and was controlled from the top side of the well on the surface by controlling the well flow. Once the liquids were brought to the surface the lifting piston was dropped back into the well for free fall back into place for another production stroke. The prior art lifting piston was effectively a free fall piston, which like other plunger systems, took great forces of impact upon landing in the bottom of the well. Also these plunger lift system generally relied upon the well being able to generate sufficient pressure to drive the lifting piston up the well and push the column of production liquids out of the well before another stroke of the piston could occur. Thus wells which had too low a pressure in them could not even be produced using this method because the lift plunger would be stuck down hole and had to be fished for and then removed from the well once caught. In any event this was at great cost and inconvenience for the operator.




In the case of plunger lift operations most of the plungers were mechanically controlled and the controls were set before they were put into the well based on the operating criteria of the particular well. If the well deviated the plunger could on one hand stick or hang in the well because it did not have sufficient velocity to make it back to the surface or in other cases the plunger could come up so fast and hard, because of excessive pressures in the well, that damage could occur at the surface upon the return of the plunger to the surface.




Also in the prior art of plunger lifts, there was used automatic production using fixed time cycles. These fixed timed cycles were used to produce a well by dropping the plunger back into the well based on the assumed time cycle which should be right for the well, but it was based merely on time and there was no way to know if it was maximizing the production cycle in response to the conditions in the well.




Also in the prior art of plunger lifts, there was programmable surface controller with pressure and flow sensors which would regulate the plunger cycles by controlling the flow of the well trough the opening and closing of surface valves in response to their sensors reading and time between cycles. The problem with these plunger systems was that they only had the surface conditions of the well to base their decisions upon and did not know of the real time downhole conditions that their plunger was submitted to and therefore their regulating actions were delayed reaction based on “past” downhole conditions. The ones skilled in the art of plunger lift will appreciate that the lack of knowledge about the real time downhole conditions such as pressure and temperature and instantaneous speed of the plunger is a detriment to plunger cycling optimization.




In some cases the plunger technologies used U-tubes to produce the lifting forces such that the plunger was pushed by pressurized gas up one leg of the U-tubes or the other. These U-tubes required larger well bores be drilled to accommodate the two tubes which form the U-tubes. Further having to use two tubes was very expensive and can be difficult and time consuming to install.




The prior art, thus, required a specialized tool and running operation for data gathering and a specialized tool for use as a plunger lift. Therefore the prior art technology required a special run by each technology into the well bore to perform it's job and as those in the well art know each run into a well greatly increases the costs of operating a well.




Finally the prior art whether of data gathering or plunger type systems were relatively expensive in equipment and man power costs and required multiple trips into the well.




OBJECTS OF THE INVENTION




It is the object of this invention to convey data gathering devices up and down a well using only gravity and the differential pressure of the fluids in the well thus eliminating the need for wire lines and/or manipulation of the tubing string to lower and retrieve these data gathering devices in and from the well.




It is the further object of this invention to gather data by having the data gathering device come up to the surface riding or driven by the fluids of the well and with out the necessity to run a data gathering line down to the data gathering device and then allow the down loading of the information gathered about the well at the surface.




Yet another object of this invention is to provide a piston to carry the data gathering instrumentation to the bottom of the hole and to control the high acceleration or speed of the piston on the way to the bottom of the hole so that the instrumentation would not be destroyed by the impact of the landing of the piston when it hits the bottom of the hole.




Also another object of this invention is to provide a piston to carry the data gathering instrumentation to the surface of the hole and to control the high acceleration or speed of the piston on the way to the surface of the hole so that the instrumentation would not be destroyed by the impact of hitting the landing housing when it is returned to the surface.




One object of this invention is to provide an assembly which does not require a special separate run into a well to either gather data and another separate run into a well to produce the well but provides an assembly which uses the same device to do both and to allow the collection of data at any time and all along the path of the tubing string as well as at the bottom thereof.




A further object of this invention is to provide a data gathering and/or production assembly which can operate automatically with few or no personnel present at the site and in some cases, were computer and telecommunication equipment is installed, it can be operated remotely by computer from great distances away from the well.




It is also an object of this invention to provide controlled descent into the well bore to allow the recording of the data during the descent and or during the ascent of the data gathering device into or up from the well bore trip as well as to prevent damage to the data gathering devices mounted to the traveling piston of this invention.




Also it is an object of this invention to provide a means to obtain well data and produce a well at the same time using the well data obtained to maximize the production of the well in real time and not to rely only on prior data obtained by the prior wire line service data and/or on the data acquired from surface sensors.




It is also an object of this invention to utilize the conventional configuration and well equipment already in use in existing wells with the oil field assembly of this invention, such that the self regulating, freely movable assembly can utilize and operate with existing “Landing Nipple” assembles in current wells for example.




A further object of this invention is to provide a self regulating freely moving assembly which can use the existing well equipment and remain down hole for sustained periods of time when long term data gathering is desired or required about a well and then provide a positive mechanical signal to the assembly down hole to return to the surface without having to fish, run wire lines or manipulate the tubing string to retrieve the down hole assembly to the surface.




A further object of this invention is to provide a self regulating freely moving assembly which can use the existing well equipment and remain down hole for sustained periods of time when long term data gathering is desired or required about a well and then using data from its instrumentation payload and in accordance with preprogrammed instructions self-initiate its return to the surface by modifying its cross sectional area without having to fish, run wire lines or manipulate the tubing string to retrieve the down hole assembly to the surface.




It is also an object of this invention to provide a production tool which can be adjusted in real time based upon the data the tool is obtaining as it collects the data such that the production tool becomes intelligent and interactive.




It is also an object of this invention to improve the data gathering process by making adjustments to speed and rate of ascent and descent and to the instruments sampling rate to match the descent or ascent rates in real time basis for obtaining the maximum amount of useful readable data about a well.




Also an object of this invention is to provide an intelligent production system and data gathering system which can work together and not require two separate instruments or require two separate operations to achieve the combined results of both.




A further object of this invention is to provide a well data gathering assembly and well production device in a combined form which can be intelligent and operate automatically with a limited number of personnel and with the personnel being located remotely from the well.




A beneficial object of this invention is to eliminate the need for bulky reels, cables, and other expensive equipment used by wire line operations and/or expensive tubing string manipulation operations to obtain well data about a well and to obtain the data without interfering with the production of the well during the data gathering operations.




It is an object of this invention to add one section of tubing string with a one way check valve, if such does not exist in an existing old well, for the injection of high pressure fluids from the annulus between the tubing string and the casing to provide fluid pressure to drive the self regulating assembly in a production operation if the well's own fluids or pressures are insufficient to drive the assembly up the tubing string in production operations.




Still other advantages and benefits of the invention will become apparent to those skilled in the art upon a reading and understanding of the following detailed description.











BRIEF DESCRIPTION OF THE DRAWINGS




This invention may be practiced in certain physical forms and arrangements of the parts herein described, but a few preferred embodiments of which will be described in detail in the specification and illustrated in the accompanying drawings, which form a part hereof.





FIG. 1

is a fragmentary and partially cutaway view of an embodiment of the oil field assembly of this invention attached to a well for gathering data about an oil well and or producing a well showing the traveling piston in substantially free downward movement in the tubing string of a well and with a retrieving dart positioned in the landing housing for releasing the traveling piston after it has completed the gathering of data at a predetermined downhole position.





FIG. 2

is a fragmentary and partially cutaway view of the traveling piston in position at a predetermined down hole position and the retrieving dart in free fall and about to couple with the traveling piston and release the traveling piston for return to the surface.





FIG. 3

is a fragmentary and partially cutaway view of the traveling piston in position at a predetermined down hole position and the retrieving dart is coupled with the traveling piston and has release the traveling piston for return to the surface.





FIG. 4

is a representational and partially cutaway view of the self-regulating motor valve ssembly in the opened position located at the bottom end of the traveling piston.





FIG. 5

is a representational and partially cutaway view of the self-regulating motor valve assembly in the closed position located at the bottom end of the traveling piston.





FIG. 6

is a representational and partially cutaway view of the self-regulating means which is part of the traveling piston and the instrumentation means connected thereto for gathering data about the well.





FIG. 7

is a cross sectional view of one embodiment of the releasable latching member on the traveling piston in it's ascent position with the travelling piston going upward inside the surface landing housing just before it strikes the reset bayonet and is captured by the releasable secure member.





FIG. 8

is a cross sectional view of one embodiment of the releasable latching member on the traveling piston after being reset by insertion of the bayonet in it's descent position and is prepared for reinsertion into the tubing string at the landing housing.





FIG. 9

is a cross sectional diagrammatic view of the releasable latching member as the traveling piston travels down the tubing string and just before moving outwardly from the traveling piston to lock the traveling piston in a predetermined down hole position.





FIG. 10

is a cross sectional diagrammatic view of the releasable latching member in a predetermine down hole position with the releasable latching member in one locking position.





FIG. 11

is front representational view of one of the releasable latching members.





FIG. 12

is side representational view of one of at least two positioning cam surfaces, springs for holding the cam surfaces, and at least one cam connected to an axle of the latching member.





FIG. 12A

is a side representational view of one position of the at least two positions of the cam surface.





FIG. 12B

is a side representational view of an in between position of the at least two positions of the cam surface in the process of changing to the at least other position.





FIG. 12C

is a side representational view of other position of the at least two positions of the cam surface.





FIG. 13

is a fragmentary and partially cutaway view of a the oil field assembly of this invention attached to a well for gathering data about an oil well and or producing a well showing the traveling piston in substantially free movement in the tubing string of a well and with a high pressure source connected to the annulus of the well for injecting high pressure fluid through a valve located at a predetermined position in the tubing string for driving the traveling piston up hole with the up hole equipment including the telemetering and automatic controls for automatic control of the assembly.





FIG. 14

is a fragmentary and partially cutaway view of a the oil field assembly of this invention attached to a well for gathering data about an oil well and or producing a well showing the traveling piston in substantially free movement in the tubing string of a well and with a non-structural cable attached to it and the uphole equipment including a spooling device, computer and telemetering device.





FIG. 15

is a fragmentary and partially cutaway view of a the oil field assembly of this invention attached to a well for gathering data about an oil well and or producing a well showing the traveling piston in substantially free movement in the tubing string of a well and with its instrument section equipped with an electromagnetic telemetry system and the uphole equipment including an electromagnetic telemetry system, a computer and telemetering transmission device.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings, wherein the showings are for the purposes of illustrating some of the various preferred embodiments for this invention and only for illustrating preferred embodiments of the invention, and not for the purposes of limiting same,

FIG. 1

shows generally one embodiment of the oil field assembly having the self regulating and substantially free traveling piston


10


moving downward by gravity toward a predetermined landing receiving location


11


in a tubing string


12


which is located in an oil well casing


13


set inside a well


14


. It will be understood by those skilled in the oil well art that the landing receiving location


11


will be located generally at or near the bottom of the well


14


B in or close to a production zone


15


. Also as those skilled in the oil well art will recognize the tubing string


12


and well casing


13


will be hung or set in a wellhead


16


generally located on the surface of the ground


17


at the top of the well


14


A. In this embodiment of the oil field assembly a landing housing


18


is connected in fluid communication with the tubing string


12


in such a manner as to not interfere with the wells production and to allow the traveling piston


10


to be completely driven into the landing housing


18


upon operation of this oil field assembly. Also shown in

FIG. 1

is a dart member


30


which is located, at this particular point in the operational cycle, in the landing housing


18


.




The landing housing


18


may be mounted onto the wellhead


16


in such a manner as to allow the traveling piston


10


to pass into the landing housing


18


. A valve


19


is positioned at the bottom end


20


of the wellhead to close off the landing housing


18


and the main flow line


26


A from the tubing string


12


. At the end


24


of the landing housing


18


away from the valve


19


is located a screw on cap


21


which may be removed to obtain access to the chamber


22


of the landing housing


18


. This easy access to the chamber


22


of the landing housing


18


, to add parts like the dart member


30


and the traveling piston


10


when needed and then reseal the landing housing


18


by screwing the cap


21


back on, makes the ability to work with this oil field assembly very quick and easy for the operators. This cap


21


also has, at least in this embodiment, a pair of gripping handles


23


to assist in screwing and unscrewing the cap


21


off the end


24


of the landing housing


18


. Also provided in the cap


21


is a coil spring


25


for absorbing the force of the traveling piston


10


upon its entry into the chamber


22


of the landing housing


18


should it arrive with some excessive force from the tubing string


12


. Also connected in fluid communication with the chamber


22


is a flow line


26


which receives the fluids of the tubing string


12


, which may be pushed ahead of the traveling piston


10


upon its entrance into the chamber


22


of the landing housing


18


. It would be understood by those skilled in the art that unless the fluids being pushed ahead of the traveling piston


10


are removed a back pressure may develop and the traveling piston


10


may hang at the valve


19


or not be able to fully travel into the chamber


22


of the landing housing


18


. In this embodiment the flow line


26


is attached more closely to the end


24


of the landing housing


18


so that the travelling piston


10


could come all the way into the chamber


22


of the landing housing


18


but have a portion of the chamber


22


of the landing housing


18


available to create a back pressure from the fluids being pushed ahead of the traveling piston


10


which may act as a damper to the speed of the returning traveling piston


10


. The flow line


26


as shown in

FIG. 1

is reconnected to the main flow line


26


A at a junction tee


27


for its return to the well fluids being taken from the well. A control valve


28


is provided down stream of the junction tee


27


to control the fluid flow of the well from the tubing string


12


. Those skilled in the well art will appreciate that by controlling the flow of the well fluids up the tubing string


12


one may provide some assisted control of the rate of speed of ascent and/or descent of the traveling piston


10


by controlling the rate of fluid movement up the tubing string


12


.




Also operationally connected to the landing housing


18


is a releasable securing member


29


which is projected through the wall of or retracted through the wall of the landing housing


18


for providing a way to retain the traveling piston


10


or other tools, such as the dart member


30


, used with the traveling piston


10


in the landing housing


18


for their controlled release into the tubing string


12


as desired. One of the benefits of being able to releasable secure the traveling piston


10


is to facilitate the retrieval of the traveling piston


10


from the landing housing


18


. The removal of the traveling piston


10


from the landing housing can be for the purpose of downloading the data accumulated by the instrument section


33


by connecting the instrumentation


33


to a portable computer not shown in FIG.


1


. Another benefit of being able to releasable secure the traveling piston


10


is to bring a portable computer, also not shown in

FIG. 1

, with an inductive data transfer capability near the landing housing


18


with the traveling piston


10


secured by the releasable securing member


29


for inductively down loading the instrument package


33


mounted to the traveling piston


10


and then releasing the traveling piston


10


by retracting the releasable securing member


29


and letting the traveling piston


10


fall back into the well by gravity to gather more data and or produce the well


14


on it next movement from the bottom of the well


14




b


to the surface of the well


14




a.






The oil field assembly, also as shown in

FIG. 1

, has provided a landing receiving member


34


located at the predetermined landing receiving location


11


which in at least this embodiment has a “no go” surface


35


provided to prevent the traveling piston


10


from exiting the tubing string


12


upon it arrival at the bottom of the well


14




b.


Also proximate to the “no go” surface


35


is provided a recess


36


into which the traveling piston


10


can releasable lock itself to allow the traveling piston


10


to stay in the well at this predetermined landing receiving location


11


as long as necessary to gather data about the well while it is at that landing receiving location


11


. This releasable locking by the traveling piston


10


is achieved by a releasable spring-loaded locking mechanism


37


, shown in

FIG. 2

, being driven into the recess


36


. It will be understood by those skilled in the art that a standard “landing nipple” may be used with the traveling piston


10


providing the design of the “landing nipple” is known to the operator of the oil field assembly of this invention so that he can configure the traveling piston


10


to match the locking mechanism of the traveling piston with the “landing nipple”.




The traveling piston


10


, of at least one embodiment of the oil field assembly of this invention, as is shown in

FIG. 2

, is composed of an instrument package


33


, which is mounted on the down hole end


43


of the traveling piston


10


; and a self regulating section


44


for controlling the speed of descent and ascent of the traveling piston


10


; and a releasable spring-loaded locking mechanism


37


for releasable locking the traveling piston


10


into the landing receiving member


34


. The up hole portion


45


of the traveling piston


10


is formed with a “fishing neck”


46


, which as those skilled in the art will appreciate is a standard configuration to allow the traveling piston


10


to be fished out of the tubing string


12


should it get stuck in the tubing string


12


. However the center section


47


of the up hole portion


45


about which the “fishing neck”


46


is formed has a female receiving member


48


therethrough to allow well fluids to freely flow and for receiving additional tools such as a dart member


30


therein. In the case of receiving the dart member


30


the releasable locking mechanism


37


on the traveling piston


10


is releasable unlocked from the landing receiving member


11


upon the male portion


31


of the dart member


30


being inserted. The insertion of the dart member


30


cause the releasable locking mechanism


37


to rotate about pivot pin


37




c


and retract, such that the traveling piston


10


and the dart member


30


can be returned to the landing housing


18


on the surface at the top of the well


14




a.



FIG. 2

shows the traveling piston


10


just before the striking of the dart member


30


with its male portion


31


a into the female receiving member


48


of the up hole portion


45


of the traveling piston


10


.

FIG. 3

show the traveling piston


10


and the dart member


30


mated and released and ready for return to the surface at the top of the well


14




a.






The self regulating section


44


of the traveling piston


10


, at least in the embodiment of

FIGS. 2 & 3

is composed of a motor housing


49


with an electric motor


50


therein and a motor shaft


50




a


connected to the electric motor


50


. Connected to the motor shaft


50




a


is a valve stem


51


which can be driven in and out by the motor shaft


50




a


being rotated respectively clockwise and counterclockwise by the electric motor


50


. Connected to the valve stem


51


away from the electric motor


50


is mounted a valve seat


52


which may by the action of the electric motor


50


be moved into engagement with a valve seating surface


53


or fully away therefrom. The up hole end


54


of the motor housing


49


has a series of apertures


55


therein for allowing fluid flow therethrough and into a central channel


56


of the traveling piston


10


which central channel


56


connects with the female receiving member


45


to allow free fluid flow into and out of the series of apertures


55


and the female receiving member


48


. This free flow allows the fluid pressure to be equalized above and below the traveling piston


10


when the valve seat


52


and seating surface


53


are moved fully away from each other and substantially no differential pressure is created between the pressures above or below the traveling piston


10


. However if the electric motor


50


is actuated and the valve stem


51


moves the valve seat


52


into engagement with the valve seating surface


53


, then differential pressure will be created between the pressures above and below the traveling piston


10


. In this embodiment a wire brush outer layer


10




a


covers the upper part of the traveling piston


10


to insure a better seal between the travelling piston


10


and the inside wall of the tubing string


12


. This improved seal increases the potential differential pressure which may be obtainable between the downhole end


43


and the uphole end


45


of the travelling piston


10


. A wire brush outer layer


30




a


is also present on upper portion of the dart member


30


. The improved seal maximize the amount of fluids that the travlling piston


10


can produce to the top of the well


14




a.


It will be appreciated, by those skilled in the well art, that when those differential pressures are sufficiently great the traveling piston


10


will be moved by that differential pressure. In the case of an oil and/or gas well that general direction of movement is from the bottom of the well


14




b


to the top of the well


14




a


because a well produces fluids generally at elevated pressures and once the valve seat


52


and seating surface


53


are engaged the differential pressure on the travel piston


10


would begin to build to drive it to the surface.




In

FIGS. 4 and 5

the relationship of the apertures


55


, the central channel


56


through the traveling piston


10


, and the female receiving member


48


can be clearly seen. In

FIG. 4

the valve seat


52


and seating surface


53


are fully apart. In

FIG. 5

the valve seat


52


and seating surface


53


are fully engaged. The valve stem


51


is threaded on the outside to match the thread on the inside of the motor shaft


50




a


effectively creating a worm gear type engagement. The valve stem


51


through the rotations of the motor shaft


50




a


by the electric motor


50


is controlled by the instruments on the instrument package


33


depending on the speed of ascent and descent in the tubing string


12


as well as the signal from microswitch


37




a.


The motor


50


is powered by a battery pack


57


and controlled in response to some of the instruments in the instrument package


33


.




The embodiment of

FIG. 6

shows by example how the instrumentation and computer components of the instrument package


33


may be mounted. The instrument package


33


is fastened to the travelling piston


10


by a male threaded connector


67


which also provides an electrical connection between instrument package


33


and travelling piston


10


. The male threaded connector


66




b


screws into the female threaded connector


66




a


located on the bottom of the travelling piston


10


. Both the female threaded connector


66




a


and male threaded connector


66




b


can act as electrical connectors to carry data signal and power between the instrument package


33


and the travelling piston


10


. For example in this particular embodiment the power needed to power up the instrumentation package


33


various components is supplied by the battery pack


57


located in the self regulating section


44


. The power is sent through the female threaded connector


66




a


on to the male threaded connector


66




b


on to wiring


66


. A data signal such as the one generated by microswitch


37




a


is sent on connector cable


37




b


to the female threaded connector


66




a


and on to the male threaded connector


66




b


and on to wiring


66


which will route it to the input/output board


63


for distribution to the central processor


61


which would analyze it and send a response signal for example to the motor controller


64


who in turn would send a signal to electric motor


50


. One skilled in the art of well art electronics will appreciate that there are many ways the components in instrument package


33


can be laid out and also many combinations of possible signals and power transfer between the components of this invention. The layout of the components as shown in FIG.


6


and explained below is diagrammatic. Generally there is a port


58


which is open to the tubing string


12


, as best seen in

FIG. 1

, for exposing the sensors


59


of the instrument package


33


to well fluids. Then mounted to the sensors


59


, it will also be provided a memory bank


60


to store the data that the sensors


59


sense about the well, such as temperature, pressure, time, depth, time, etc.. Also mounted in the instrument package


33


is an accelerometer


62


which is connected to the central Processor


61


and an input/output interface


63


. A motor controller


64


is connected by wiring


66


between the input/output interface and the electric motor


50


to cause the motor to be activated in response to the reading of the accelerometer


62


. In some embodiments a shock absorber spring


65


will be mounted between the instrument package


33


and the male threaded connector


66




b


as well as below the sensors or anywhere else within the instrumentation package


33


to cushion the instruments against any excessive forces they might receive on landing either down hole or up hole. It will be understood that various instrument packages could be added to the instruments which have been set out above with out departing from the invention and that it would be the designers choice as to what data is desired and what instruments should be used to obtain the desired data.




In at least one embodiment, as shown in

FIG. 1

, the dart member


30


is a tool which is used in conjunction with the traveling piston


10


to assist the traveling piston


10


in its return to the surface by releasing the traveling piston


10


from a predetermined landing receiving location


11


in a well. The dart member


30


can be seen in

FIGS. 1

,


2


&


3


. In

FIG. 1

the dart member


30


is shown retained in the landing housing


18


prior to release into the tubing string


12


. In

FIG. 2

the dart member


30


is shown about to be inserted into the traveling piston


10


by gravitational free fall where the travelling piston


10


is releasable latched at a predetermined landing receiving location


11


. The dart member


30


as shown in

FIG. 2

has a male portion


31


on the down hole end


32


of the dart member


30


for insertion into the traveling piston


10


and for striking and releasing the releasable locking mechanism


37


by retracting the spring loaded locking mechanism


37


on the traveling piston


10


. The dart member


30


also is configured to have a self centering surface


38


to guide the male portion


31


of the dart member


30


into engagement with the traveling piston


10


. It should also be pointed out that the dart member


30


has apertures


41


spaced on the self centering surfaces


38


and a channel


68


there through for allowing well fluids to freely flow there through. The up hole portion


39


of the dart member


30


is configured with a “fishing neck”


40


, which as those skilled in the art will appreciate is a standard configuration to allow the dart member


30


to be fished ut of the tubing string


12


should it stick in the tubing string


12


in a unwanted location. The dart ember


30


through its apertures


41


and channel


68


is open to fluid flow from below and above it so that the dart member


30


does not have any substantial differential pressure acting on it while in the tubing string


12


. Further the dart member


30


has connect to it a releasable locking mechanism


42


for releasable locking to the traveling piston


10


once it strikes the raveling piston


10


for connected movement with the traveling piston


10


.




In one embodiment as shown in

FIGS. 1

,


2


, and


3


the traveling piston


10


would be released into the tubing string


12


at the top of the well


14


a and allowed to freely descend by gravity in the well to a predetermined landing receiving location


11


in the well. The speed of descent would be controlled by the instrument package


33


reading the acceleration from the accelerometer


62


and/or other sensors


59


readings such as, for example, magnetic flux in conjunction with time data from the central processor


61


internal clock and adjusting the differential pressure above and below the traveling piston


10


by automatically controlling the opening between the valve seat


52


and the valve seating surface


53


. Thus if the traveling piston


10


was accelerating at too high a speed the accelerometer


62


would signal the central processor


61


and the central processor through the input/output interface


63


would instruct the motor controller


64


to actuate the electric motor


50


to advance the valve stem


51


and valve seat


52


toward the valve seating surface


53


an amount sufficient to adjust the differential pressure and reduce the speed of the traveling piston


10


so that on coming to the bottom of the well at the predetermined landing receiving location


11


no damage will occur to the instruments mounted in the instrument package


33


from excessive impact forces. Once at the predetermined landing receiving location


11


the no-go surface


35


insures that the traveling piston


10


does not fall off the bottom of the tubing string


12


and the releasable locking mechanism


37


is forced into the recess


36


to secure the traveling piston


10


in the tubing string


12


to allow the instrument package


33


to collect data about the well. In the embodiment of

FIG. 1

, after the traveling piston


10


and instrument package


33


have been left the desired length of time at the predetermined landing receiving location


11


at the well bottom


14




b


, the dart member


30


would be dropped into the tubing string


12


by releasing it from the landing housing


18


with the releasable securing member


29


. The dart member


30


would travel down the tubing string


12


by gravity and insert it's male portion


31


into the female receiving member


48


of the traveling piston


10


. Upon the insertion of the male portion


31


the spring-loaded releasable locking mechanism


37


would be retracted. When retracting the spring-loaded releasable locking mechanism


37


it would strike the microswitch


37




a


which would send a signal to the motor controller


64


via connector cable


37




b.


The motor controller


64


would in turn send a signal to the electric motor


50


to advance the valve stem


51


and the valve seat


52


toward the valve seating surface


53


an amount sufficient to raise the differential pressure an amount sufficient to cause the traveling piston


10


to start movement toward the surface. Once traveling piston


10


is activated and starts movement up the tubing string


12


, the accelerometer


62


and/or other sensors


59


such as, for example, a magnetic flux detector, the central processor


61


the input/output interface


63


and the motor controller


64


would be active to control the rate of speed of the returning traveling piston


10


by controlling the differential pressure above and below the traveling piston


10


. Those skilled in the art will appreciate that pressure changes may and do occur all along the tubing string


12


and that the adjusting process discussed above will be occurring all during the travel of the traveling piston


10


until it reaches the landing housing


18


safely at a controlled rate of speed which will not damage the instrument package


33


on the traveling piston


10


. Once in the landing housing


18


the valve


19


would be closed and the releasable securing member


29


would be engaged to secure the traveling piston


10


in the chamber


22


of the landing housing


18


. Once secured the traveling piston


10


may be either removed by taking the screw cap


21


off and the traveling piston


10


out of the chamber


22


for connection of a computer to the memory bank


60


of the instrument package


33


to download the well data collected by the instrument package while it was in the well. Also in some embodiments an inductive means of downloading the data about the well may occur through the wall of the chamber


22


without removing the traveling piston


10


and its instrument package


33


from the chamber


22


. Once the well data has been downloaded the travelig piston


10


can be reinserted into the tubing string


12


to run the cycle again, if desired.




In yet another embodiment of the self regulating and substantially freely moving traveling piston


10


of the oil field assembly for gathering data about a well and/or for producing a well, as shown in

FIG. 13

the traveling piston


10


is designed to be operated in a fully automated oil field assembly which can be controlled remotely. In this embodiment the traveling piston


10


can collect the data simultaneously with the production of the well.




The embodiment shown in

FIG. 13

shows the self regulating and substantially free traveling piston


10


moving downward by gravity toward a predetermined landing receiving location


11


in a tubing string


12


which is located in an oil well casing


13


. In this embodiment the last section


73


of the tubing string


12


has been provided with a unidirectional flow valve


70


which allows flow from the annulus


71


created between the tubing string


12


and the well casing


13


into the tubing string


12


. A packer


72


has been set in the last section


73


of the tubing string


12


to seal the annulus


71


from the well fluids and to make the annulus


71


a continuous chamber from the top of the well


14




a


down to a point below the unidirectional flow valve


70


. Like other embodiments it will be understood by those skilled in the oil well arts that the landing receiving location


11


will be located generally at or near the bottom of the well


14




b


in or close to a production zone


15


. Also as those skilled in the oil well art will recognize the tubing string


12


and well casing


13


will be hung or set in a wellhead


16


generally located on the surface of the ground


17


at the top of the well


14




a.


As in other embodiments of the oil field assembly a landing housing


18


is connected in fluid communication with the tubing string


12


in such a manner as to not interfere with the wells production and to allow the traveling piston


10


to be completely driven into the landing housing


18


upon operation of this oil field assembly. However in this embodiment a high-pressure fluid tank


74


is connected in fluid communication by a line


75


and a unidirectional flow valve


70




a,


connected to computer


78


, through the well casing


13


to the annulus


71


. As previously pointed out above the annulus is a sealed system from the top of the well


14




a


down to the packer


72


and thus the high pressure fluid from the high pressure fluid tank


74


can be transmitted from the high pressure fluid tank


74


to the unidirectional flow valve


70




a


and on to unidirectional flow valve


70


, which as will be explained later can be used to drive the traveling piston


10


from the predetermined landing receiving location up to the top of the well


14




a.


Connected to the bottom of last section


73


is another unidirectional valve


70




c


that would let the fluids from the well in the tubing string


12


but would not let high pressure gas escape in casing


13


below where packer


72


is set, in or close to reservoir zone


15


.




The landing housing


18


in this embodiment is mounted onto the wellhead


16


in such a manner as to allow the traveling piston


10


to pass into the landing housing


18


. A valve


19


is positioned at the bottom end


20


of the wellhead


16


to close off the landing housing


18


from the tubing string


12


and the pressures and fluids of the well. A screw-on cap


21


is also located at the top of the landing housing


18


away from the valve


19


to allow the chamber


22


of the landing housing


18


to be accessed and resealed, as needed. The screw-on cap


21


is also provided with at least a pair of gripping handles


23


to assist in screwing and unscrewing the cap


21


off the end


24


of the landing housing


18


. The screw-on cap


21


also has mounted in it a coil spring


25


for absorbing the force of the traveling piston


10


upon its entry into the chamber


22


of the landing housing


18


should it arrive with excessive force from the tubing string


12


. In this embodiment of the screw-on cap


21


is mounted a reset bayonet


76


. Further the screw-on cap


21


of this embodiment is sized to be slightly larger than the tubing string


12


to allow the releasable locking mechanism


67


with its spring loaded projection


83


of the traveling piston


10


to open when the traveling piston


10


with its female receiving member


48


is driven on to the reset bayonet


76


. In the process of being driven on the reset bayonet


76


the releasable locking mechanism


67


is reset to allow it to reenter the tubing string


12


and then be in position to again open in the recess of a “landing nipple” or a predetermined landing receiving location


11


at the bottom of the well


14




b


. Also connected in fluid communication with the chamber


22


is a flow line


26


which receives the fluids of the tubing string


12


and are returned to the main flow line


26


at a junction tee


27


. In this embodiment an automated control valve


77


is provided and the automated control valve


77


is connected to computer


78


mounted at the well. The computer


78


is in turn connected to a telemetering transmission device


79


for transmission and receipt of operational data to control, among other devices, the automated control valve


77


. As those skilled in the well arts will appreciate by controlling the flow of the well fluids up the tubing string


12


one may provide some assisted control of the rate of speed of the traveling piston


10


and when it may or may not come up the tubing string


12


.




Further in this embodiment a sensor


80


is mounted to the landing housing


18


to sense the presence of the traveling piston


10


when it is returned to the chamber


22


and when it is out of the chamber


22


. The sensor


80


is connected to the computer


78


. The computer


78


is in turn connected to the telemetering device


79


for transmitting data and receiving instructions for remote monitoring and controlling, if desired, of this assembly. In concert with the sensor


80


output data about the presence or absence of the traveling piston


10


is mounted to the chamber


22


a releasable securing member


29


which is also connected to the computer


78


for securing the traveling piston


10


when present in the chamber


22


and releasing the traveling piston


10


when signaled by the computer


78


to do so in the automated operation of this oil field assembly's operation.




Also in this embodiment an inductive down loading member


81


is mounted to the chamber


22


in a position to allow the instrument package


33


of the traveling piston


10


to be downloaded while it is secured by the releasable securing member


29


. The downloaded data is then sent to the computer


78


and on to the telemetering transmission device


79


. After the downloading of the data the instrument package


33


of the traveling piston


10


is cleared and readied for return into the tubing string


12


to collect additional data or receive special instructions on how it is to operate while down in the well. Thus after the instrument package


33


is fully instructed the computer would instruct the releasable securing member


29


to release the traveling piston


10


for reinsertion by free fall with gravity back into the well.




Upon being reinserted back into the well, traveling piston


10


will travel to the landing receiving location


11


at the bottom of the well


14




b,


which as in other embodiments has a “no go” surface


35


provided to prevent the traveling piston


10


from exiting the tubing string


12


upon its arrival at the bottom of the well. In this embodiment there is also provided proximate the “no go” surface


35


a recess


36


into which the traveling piston


10


can releasable lock itself to allow the traveling piston


10


to say in the well at this predetermined landing receiving location


11


as long as necessary to gather data about the well and or to produce the well at the appropriate time when the conditions are sensed to be right for the well's production. It will also be understood by those skilled in the art that a standard “landing nipple” may be used with the traveling piston


10


providing the design of the “landing nipple” is known to the operator of the oil field assembly of this invention so that he can configure the traveling piston


10


to match the locking mechanism of the traveling piston with the “landing nipple”. In this embodiment the predetermined landing receiving location


11


is provided with a coiled spring


82


to provide energy adsorption upon the traveling piston


10


landing and to assist in protecting the instrument package


33


carried by the traveling piston


10


.




In this embodiment, as those skilled in the art will appreciate, some other embodiments may be used, to assist the production of the well fluids by using simultaneously and conjointly the “plunger abilities” of the travelling piston


10


and the “smarts” of the instrumentation package


33


. If a sufficient column of well fluids has accumulated above the traveling piston


10


, as detected by the sensors in the instrument package


33


and the well has sufficient pressure build up to produce to surface this column of fluids, again as detected by the sensors in the instrument package


33


then the central processor, following its pre-loaded set of instructions, would send a signal to the motor controller


64


to activate the electric motor


50


to advance the valve stem


51


and valve seat


52


against the valve seating surface


53


such that a greater pressure will start to build below than above the traveling piston


10


. If this well had insufficient pressure to produce itself once a column of well fluids have accumulated above the traveling piston


10


then the high pressure fluid tank will be opened by the computer


78


and a high pressure fluids would be injected into the annulus and through the unidirectional flow valve


70


to provide sufficient pressure to cause the seating of the valve seat


52


against the valve seating surface


53


in the same manner as set out above about a well having sufficient pressure to produce itself. In either case as set out above, the differential pressure begins to build and put pressure on the releasable cam-mounted locking mechanism


67


of this embodiment.




In this embodiment the releasable locking mechanism


67


is as shown in

FIGS. 8

, and


9


provided with a break over mechanism which is shown in more detail in

FIGS. 10

,


11


, and


12


,


12


A,B,C. In

FIG. 9

it can be seen that the releasable locking mechanism


67


is made of a main body


90


inside which a pivotally mounted projection


83


mounted for moving about pivot pin


83




a


outwardly and inwardly from the traveling piston


10


. In

FIG. 9

the pivotally mounted projection


83


is mounted for moving outwardly by a spring member


84


into the recess


36


of the predetermined landing receiving location


11


to releasable lock the traveling piston


10


in place and drive the pivotally mounted projection against a stop


85


. In some embodiments the stop


85


is fitted with a microswitch


37




a


which is tripped when the pivotally mounted projection


83


is fully outwardly extended. This micro switch


37




a


then relays, through cable connector cable


37




b,


to the instrument package


33


that the traveling piston


10


is in place and secured for it to do its work while secured. However after the traveling piston


10


and the instrument package


33


have completed their work the valve seat and valve seating surface are closed against each other and the differential pressure above and below the traveling piston


10


begins to build.




In this embodiment the releasable main body


90


of the cam-mounted locking mechanism


67


is connected to an oval axle


86


which is in moving engagement with at least two positioning cam surfaces


88


which are mounted between at least two compression springs


87


for pressing the two positioning cam surfaces


88


together. As the pressure below the traveling piston


10


increases relative to the pressure above travelling piston


10


an upward force is applied to the traveling piston


10


. This upward force translates into a downward force to pivotally mounted projection


83


which is being pushed against recess


36


. Mounted projection


83


transfers the downward force to stop


85


which is turn transfers it to main body


90


which will in turn transfer it to oval axle


86


. Oval axle


86


will in turn apply a rotational force on surfaces


88


which will collapse springs


87


allowing oval axle


86


to be moved to its other cam position, i.e., from cam position


88




a


to


88




b


or vice versa. The end result being that the locking assemblies


67


are moved inward of the travelling piston


10


which is now free for travel to the top of well


14




a.


Once freed for movement the traveling piston


10


of this embodiment will start it's initial ascent upward at a relatively high velocity, but the continuous monitoring of the travelling piston speed by the instrument package


33


and its sending of appropriate controlling signals to the self regulating section


44


adjust the differential pressure above and below the traveling piston


10


by automatically controlling the opening between the valve seat


52


and the valve seating surface


53


. Thus if the traveling piston


10


in its initial motion is at too high a speed the accelerometer


62


would signal the central processor


61


and the central processor through the input/output interface


63


would instruct the motor controller


64


to actuate the electric motor


50


to advance the valve stem


51


and valve seat


52


away from the valve seating surface


53


an amount sufficient to adjust the differential pressure and reduce the speed of the traveling piston


10


so that on coming to into the landing housing


18


at the top of the well


14




a


the traveling piston


10


would not land with a force so great as to damage the landing housing


18


or the instrument package


33


on the traveling piston


10


. It should be understood however that the aveling piston


10


should land with sufficient force to drive itself into the reset bayonet


76


, which would enter the female receiving member


48


of the traveling piston


10


and strike the back side


89


of the main body


90


of the cam-mounted locking mechanism


67


, resulting in the main body


90


, the pivotally mounted projections


83


, and the oval axle


86


, moving from one of the at least two positioning cam surface


88




b


to the other


88




a


. Once moved to the position


88




a


the pivotally mounted projection


83


will extend into the additional space in the screw on cap


21


and be in a proper position for reinsertion back into the tubing string thus completing an operating cycle for the oil field assembly for either and or gathering data or producing the well.




In this embodiment, depicted in

FIG. 14

, the travelling piston


10


is connected to a non-structural data cable


91


for its descent to the bottom of well


14




b


giving the assembly of this invention the advantage of real time downhole readings from the sensors


59


of the instrument package


33


. Cable


91


is being pulled downward by the gravity free falling travelling piston


10


. Since the data cable


91


does not have to hold and/or pull weight other than its own, its size can be kept small and therefore it does not require big heavy wireline type equipment for its deployment. Data cable


91


carries data to and from instrumentation package


33


which is attached to the lower part of the travelling piston


10


but has insufficient strength and size to retrieve the traveling piston


10


. The core of cable


91


is any material that will conduct electricity and/or light in the case of optical cable. The outer sheath is any material that will protect the conductor core from the well's fluids and conditions, such as polypropylene.




The data cable


91


is deployed using spooling assembly


92


composed of a reel


93


to house the cable


91


, a cradle


95


to support the reel


93


and allow it to turn and a motor


94


to provide the drive to spool cable


91


back onto reel


93


. For the descent operation valve


19


is first closed to contain the well fluids while screw-on cap


21


outfitted with a pack-off assembly


96


through its center is taken off the landing housing


18


in order to insert the travelling piston


10


with its instrument package


33


attached therein. The pack-off assembly


96


provides a seal around cable


91


still allowing cable


91


to move up or down the well while maintaining the well's pressure integrity. The data cable


91


is taken from reel


93


placed over sheave


98


, fed through the pack-off assembly


96


then through the female receiving member


48


of the travelling piston


10


and connected to terminal


97


mounted on the wall of central channel


56


just above the self regulating means


44


. The terminal


97


is connected to the female threaded connector


66




a


at the bottom of the self regulating means


44


which is connected to the male threaded connector


66




b


of the instrument package which is in turn connected to wiring


66


which is connected to input/output board


63


. Now the screw-on cap is screwed back on the landing housing and valve


19


is opened giving access to tubing string


12


. The releasing securing member


29


is activated in order to release the travelling piston


10


which will start its free descent being pull downward to the bottom of well


14




b


solely by gravity. Cable


91


is left to freely spool off reel


93


. The well data detected by sensors


59


is simultaneously stored in memory bank


60


and sent uphole via cable


91


to be stored in computer


78


and/or monitored in real time by an operator on the site and/or sent to a remote location for monitoring or storage using transmission device


79


. The travelling piston


10


, as in previous embodiments, control its rate of descent using the data acquired by its sensors


59


and/or its accelerometer


62


in conjunction with the central processor


61


and motor controller


64


to instruct motor


50


to move valve stem


51


and attached valve seat


52


appropriately further or closer to valve seat


53


. The traveling piston


10


will travel to the landing receiving location


11


at the bottom of the well


14




b,


which as in other embodiments has a “no go” surface


35


provided to prevent the traveling piston


10


from exiting the tubing string


12


upon its arrival at the bottom of the well. In this embodiment there is also provided proximate to the “no go” surface


35


a recess


36


into which the traveling piston


10


can releasable lock itself using cam-mounted locking mechanism


67


to allow the traveling piston


10


to stay in the well at this predetermined landing receiving location


11


as long as necessary to gather data about the well. As in other embodiments the extension of pivotally mounted projections


83


into recess


36


trips microswitch


37




a


which signaled the motor controller to bring valve seat


52


the farthest from valve seating surface


53


letting fluids from the well free to flow through chamber


22


of travelling piston


10


for the duration of the test.




When enough data as been accumulated, using spooling assembly


92


, cable


91


is pulled free from the travelling piston and spooled back on to reel


93


so as not to be attached to travelling piston


10


when travelling piston


10


starts its ascent to top of well


14




b.


The disconnection of cable


91


is detected by central processor


61


which send instructions to the motor controller to cause motor


50


to bring valve seat


52


against valve seating surface


53


effectively building up the pressure below the travelling piston


10


and hence applying an upward force to the travelling piston


10


which is transferred to the pivotally mounted projections


83


forcing the cam-mounted locking mechanism


67


in its ascent position hence freeing the travelling piston


10


to move upward to the top of well


14




a.


As with previous embodiment travelling piston speed will be monitored and controlled by the conjoint actions of instrument package


33


and self regulating means


44


. Once in the landing housing the travelling piston


10


is captured by the releasable securing member


29


and the cam-mounted locking mechanism is reset in its descent position when striking the bottom of pack-off device


96


which acts as the reset bayonet


76


in this embodiment. The travelling piston


10


is ready to be retrieved from the landing housing or resent for another data gathering cycle with or without cable


91


as desired by the well operator.




In the embodiment depicted in

FIG. 15

the instrument package


33


is outfitted with an electromagnetic telemetry board


101


which emits and receives low frequency radio waves from a surface electromagnetic telemetry devices


99


which is connected to antenna


100


and computer


78


which is in turn connected to telemetry transmission device


79


. Thus in such an embodiment the traveling piston perform as before illustrated in the several embodiment but would be able to communicate in real time as it moves from the top of the well


14


a to the bottom of the well


14




b


giving valuable data as it moves and self controls its speed of movement.




The invention has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon a reading and understanding of this specification but those alterations are intended to be included in this invention such that all such modifications and alterations insofar as they come with in the scope of the appended claims and equivalents there of.



Claims
  • 1. An oil field assembly for gathering data from an oil well and producing a well having a portion of said assembly self regulating and substantially free for free movement by gravity or the fluids of the well in a tubing string of the well located in a well casing for movement from or to the surface of the well or from or to predetermined down hole positions and for collecting data while freely moving between said surface of said well and said predetermined down hole positions and for collecting downhole data from said well while said substantially freely movable assembly is at said predetermined downhole positions, and for return to the surface of said well and producing said well upon the return of said assembly comprising;(a) a traveling piston which is substantially free for free movement solely by gravity or said fluids of the well for movement from or to the surface of the well and from orto predetermined down hole positions for collecting downhole data from said well as said traveling piston moves substantially freely between said surface and predetermined downhole position or positions, (b) instrumentation means connected to said traveling piston for gathering data from said well as said travelling piston moves between said surface of said well and said predetermined downhole position or positions, (c) a landing housing means located at or near the surface of the well for receiving said traveling piston and for controllably releasing said traveling piston into said tubing string of the well, (d) a landing receiving means located at or near the bottom of said tubing string of the well for releasably receiving said traveling piston, and (e) a plurality of instrumentation members located at or near said landing housing means for receiving said data gathered by said instrumentation means on said traveling piston.
  • 2. The oil field assembly for gathering data from an oil well and producing said well as in claim 1 further comprising,a self regulating means connected to said travelling piston for controlling the speed of descent and ascent of said traveling piston in said tubing string of said well to allow the safe landing at said landing receiving means and at said landing housing means and for allowing sufficient time for said instrumentation means connected to said traveling position to gather data from said well between said surface of said well and said predetermined downhole position or positions.
  • 3. The oil field assembly for gathering data from an oil well and producing said well as in claim 2 further comprising,a control means connected to said landing housing means for controlling the pressure and flow rate in the tubing string of said well for operation in conjunction with said self regulating means connected to said traveling piston for controlling the speed of descent and ascent of said traveling piston.
  • 4. The oil field assembly for gathering data from an oil well and producing said well as in claim 3 further comprising,a sensor means connected to said traveling piston for sensing the rate of descent and ascent and connected to said self regulating means for controlling the speed of decent or ascent of said traveling piston in said tubing string of the well under varying differential pressures of well fluid flow conditions to allow the safe landing at said landing receiving means.
  • 5. The oil field assembly for gathering data from an oil well and producing said well as in claim 4 wherein said landing housing means further comprising;an openable housing means for receiving said traveling piston, an impact absorbing means connected in said openable housing for absorbing the impact force of the up hole velocity of said traveling piston as said traveling piston moves up hole and for preventing damage to said sensor means connected to said traveling piston, a means for releasable securing said traveling piston from free movement back into said tubing string of the well, a valve means for closing off said openable housing from said tubing string of a well and leaving said tubing string in fluid communication with said oil well, and a means for down loading the data gathered about said well while said traveling piston moved between said surface of said well and said predetermined down hole position or positions.
  • 6. The oil field assembly for gathering data from an oil well and producing said well as in claim 5 further comprising;an additional valve means openablely connected to said openable housing means and in fluid communication with said well for allowing the differential pressure above and below said traveling piston to bring said traveling piston into said housing means and in contact with said means for releasable securing said traveling piston therein.
  • 7. The oil field assembly for gathering data from an oil well and producing said well as in claim 5 further comprising;sensing means for sensing the presence of said traveling piston in said openable housing means and for transmitting data at said traveling piston's presence; actuator means connected to said sensing means for receiving the data transmission from said sensing means and for acting thereon and; clamping means connected inside said openable housing and to said actuator means for receiving the responce from said sensing means and for releasablely clamping or unclamping said traveling piston in said openable housing means in response to the action of said actuator means.
  • 8. The oil field assembly for gathering data from an oil well and producing said well as in claim 4 further comprising; an annulus means formed between said casing and said tubing string located therein,a high pressure fluid source means controllablely connected in fluid communication with said annulus means for controllably injecting high pressure fluids therein, and a valve means located at a predetermined position in said tubing string for allowing one direction fluid flow from said annulus means into said tubing string for pressuring said fluids in said tubing string and for driving said traveling piston up hole and for producing said well.
  • 9. The oil field assembly for gathering data from an oil well and producing said well as in claim 8 further comprising;an additional valve means openablely connected in fluid communication with said well at said surface of said well for recover of said high pressure fluid for return to said high pressure fluid source means and reuse.
  • 10. The oil field assembly for gathering data from an oil well and producing said well as in claim 8 wherein said valve means located at a predetermined position in said tubing string is located below said landing receiving means located at or near the bottom of said well.
  • 11. The oil field assembly for gathering data from an oil well and producing said well as in claim 3 wherein said self regulating means connected to said traveling piston for sensing and responding to the differential pressures and flow rate of said fluid or lack thereof in said tubing string of said well for controlling the rate of descent or ascent further comprises;a sensor means connected to said traveling piston for continuously sensing the rate of descent and ascent, and; a second sensor means connected to said traveling piston for continuously sensing the conditions of the well during ascent, descent and at predetermined downhole position or positions of said well, and an actuator means connected to said sensor means for controlling, in response to said sensor means the speed of descent and ascent of said travelling piston in said tubing string of the well, by adjusting the differential pressures of the fluids of said well and the rate of fluid flow or lack thereof above and below said traveling piston in said tubing string of the well to allow the safe landing at said landing receiving means or at said landing housing means.
  • 12. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 in which said traveling piston further comprises;a passage means through said traveling piston for allowing controlled fluid flow there through from above or below said traveling piston in said tubing string, and a valve means connected in fluid communication with said passage means for allowing ascent or descent of said traveling piston in said well by controlling the differential pressure above and below said traveling piston by adjusting the rate of fluid flow through said passage means in said traveling piston.
  • 13. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 further comprising;a releasable locking means connected to said traveling piston for releasably self locking said traveling piston at said predetermined down hole position in said well.
  • 14. The oil field assembly for gathering data from an oil well and producing said well as in claim 13 wherein said landing receiving means located in said well at predetermined location further comprises;a landing absorbing means located in said tubing string for absorbing the landing forces of said traveling piston upon landing, and for preventing damage to said instrument means, and a releasably latching means positioned proximate said landing absorbing means for releasably latching with said releasable locking means connected to said traveling piston at predetermined locations in said well for temporarily securing said traveling piston in said tubing string.
  • 15. The oil field assembly for gathering data from an oil well and producing said well as in claim 14 wherein said landing absorbing means further comprises;a spring means to absorb said landing impact of said traveling piston upon landing.
  • 16. The oil fid assembly for gathering data from an oil well and producing said well as in claim 13 wherein said locking means further comprises;a releasably latching means on said traveling piston for latching and unlatching said traveling piston at said predetermined downhole positions.
  • 17. The oil field assembly for gathering data from an oil well and producing said well as in claim 16 wherein said releasably latching means on said traveling piston for latching and unlatching said traveling piston at said predetermined downhole positions further comprises;a pivotally mounted projection mounted for moving outwardly and inwardly from said traveling piston, a stop means positioned on said traveling piston for limiting said pivotally mounted outward movement of said projection and for providing a surface against which said pivotally mounted projection being stopped, an axle means connected to said pivotally mounted projection, a cam means connected to said axle means, a spring means connected to said pivotally mounted project for moving said pivotally mounted project outwardly from said traveling piston upon said traveling piston reaching said predetermined downhole position at said landing receiving means, at least two spring means connected to said traveling piston, and at least two positioning cam surface means compressed between said at least two spring means for receiving said cam means and allowing said pivotally mounted projection, and said axle means to be moved from one of said at least two positioning cam surface means to the other upon sufficient force being acted upon said pivotally mounted projection once stopped at said stop means.
  • 18. The oil field assembly for gathering data from an oil well and producing said well as in claim 17 wherein said landing receiving means located at said predetermined downhole position further comprises; a recess means for receiving said pivotally mounted projection when said spring means drives said projection outwardly for releasable locking said traveling piston in place and for providing a surface against which said projection being driven to provide force sufficient to move said cam means connected to said axle means and for moving said cam means from said one of at least two positions to the other for allowing said projection to be driven to a position for passing said recess means for up hole movement.
  • 19. The oil field assembly for gathering data from an oil well and producing said well as in claim 18 wherein said landing housing means located at or near the surface of the well further comprising; a reset means for moving said projection and cam means from said one of at least two positions to the other for allowing said projection to driven to a position for allowing said traveling piston to be moved back into said tubing string and into said well.
  • 20. The oil field assembly for gathering data from an oil well and producing said well as in claim 19 wherein said reset means for moving said projection and cam means from said one of at least two position to the other further comprises; a bayonet means for insertion into said traveling piston as said traveling piston returns to said landing housing means at the surface of said well.
  • 21. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 further comprising;a dart means having a male portion on the downhole end of said dart means for free fall insertion into said tubing string of the well for striking said releasably locking means on said traveling piston when said traveling piston is at said predetermined downhole position and for releasing said releasable locking means and said traveling piston for free movement, and a releasable locking means connected to said dart means for locking said releasable locking means on said traveling piston for movement with said traveling piston.
  • 22. The oil field assembly for gathering data from an oil well and producing said well as in claim 21 wherein said traveling piston further comprises;a female receiving means located on the up hole end of said traveling piston and operationally connected to said releasable locking means for receiving said male portion of said dart means when free fall inserted into said tubing string of a well for actuating said releasable locking means and freeing said traveling piston from said predetermined position for travel in said tubing string.
  • 23. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 further comprising;a computer means for connecting to said traveling piston for downloading data from said sensor means connected to said traveling piston.
  • 24. The oil field assembly for gathering data from an oil well and producing said well as in claim 23 wherein said computer means for connecting to said traveling piston for downloading data from said sensor means connected to said traveling piston is remotely mounted at said landing housing means and remotely downloads said computer means for downloading data from said sensor means connected to said traveling piston.
  • 25. The oil field assembly for gathering data from an oil well and producing said well as in claim 24 wherein said computer means for connecting to said traveling piston for downloading data from said sensor means connected to said traveling piston further comprises a non structural, data cable means connected to said traveling piston and said computer located at or near said landing housing means for receiving said data in real time as said data is gathered by said instrumentation means connected to said traveling piston at said well.
  • 26. The oil geld assembly for gathering data from an oil well and producing said well as in claim 25 wherein said non structural, data cable means for connecting to said traveling piston for downloading data from said sensor means further comprises an optical non-structural, data cable means connected to said traveling piston.
  • 27. The oil field assembly for gathering data from an oil well and producing said well as in claim 25 wherein said non-structural, data cable means for connecting to said traveling piston for downloading data from said sensor means further comprises an electrical non-structural, data cable means connected to said traveling piston.
  • 28. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 further comprising;electromagnetic telemetry means located at said landing housing means for transmitting and receiving electromagnetic waves from or to said instrumentation means connected to said traveling piston and; instrument means located on said traveling piston for transmitting and receiving electromagnetic waves from or to said electromagnetic telemetry means located at said landing housing means for communicating there with in real time.
US Referenced Citations (23)
Number Name Date Kind
2555112 Brown May 1951
3076509 Burns et al. Feb 1963
3731742 Sizer et al. May 1973
3796883 Smith et al. Mar 1974
3965978 Conley et al. Jun 1976
4070134 Gramling Jan 1978
4150721 Norwood Apr 1979
4211279 Isaacks Jul 1980
4274486 Fredd Jun 1981
4636934 Schwendemann et al. Jan 1987
4685522 Dixon et al. Aug 1987
4712981 Gramling Dec 1987
4806928 Veneruso Feb 1989
4986727 Blanton Jan 1991
4989671 Lamp Feb 1991
5008664 More et al. Apr 1991
5095983 Magnani Mar 1992
5132904 Isaacks Jul 1992
5253713 Gregg et al. Oct 1993
5462115 Belden et al. Oct 1995
5501272 Coutts et al. Mar 1996
5967231 Laurel et al. Oct 1999
5987385 Varsamis et al. Nov 1999