Information
-
Patent Grant
-
6170573
-
Patent Number
6,170,573
-
Date Filed
Wednesday, July 15, 199826 years ago
-
Date Issued
Tuesday, January 9, 200124 years ago
-
Inventors
-
-
Examiners
- Lillis; Eileen D.
- Lee; Jong-Sak
Agents
- Parks and Associates P.C.
-
CPC
-
US Classifications
Field of Search
US
- 166 25001
- 166 25004
- 166 70
- 166 113
- 166 153
- 166 156
- 166 250015
- 166 372
- 417 56
- 417 57
- 417 58
- 417 60
-
International Classifications
-
Abstract
An oil field assembly for gathering data about or producing an oil well having a self regulating assembly for free movement by gravity or the differential pressure of fluids in the tubing string of a well from the surface of a well or to predetermined down hole positions for collecting data and or producing a well while freely moving between the surface of the well and predetermined positions comprising a self regulating traveling piston for free movement by gravity and or the differential pressure of the fluids of a well from the surface of a well and to predetermined positions for collecting data about a well between the surface and predetermined downhole positions, and having instrumentation connected to the traveling piston for gathering data about the well, and a landing housing located at the surface of a well for receiving the traveling piston, and a receiving station at the bottom of the tubing string for releasably receiving the traveling piston.
Description
SUMMARY OF INVENTION
This invention relates to an oil field assembly for gathering data about and/or producing an oil well using a self regulating, freely traveling piston located in the tubing string of a well located in a well casing which is moved solely by gravity and or the differential pressure of the fluids in a well from or to the surface of a well or from or to predetermined downhole positions or a position and for collecting of data while freely moving between the surface of the well and the down hole positions and for producing the well in its return to the surface of the well using a self regulating, traveling piston with free movement solely by gravity and or the differential pressure of the fluids of a well with instrumentation located thereon for gathering data about the well while controlling the traveling piston's speed of free movement and having a landing housing at the surface of a well and a landing receiving station at a predetermined down tubing string position and instrumentation at the landing housing for downloading the data gathered by the instrumentation on the self regulating, travelling piston when the traveling piston returns to the surface and or produces the well in the process of the return of the traveling piston to the surface.
BACKGROUND OF THE INVENTION
The prior art to date has relied on two separate technologies and markets for well surveying and plunger lift production. The plunger lift production technologies used pigs or swabs for servicing wells to keep them in production. Thus in the plunger lift technologies for oil wells the industry relied upon technologies which are relatively primitive because they relied on hard and durable plungers with preset mechanical adjustments which would be set on these devices for the presumed conditions in a well before they were inserted into the well. Thus the operators of a well did not have to worry about the impact speeds and forces on the pigs or swabs when they struck the bottom of the hole because they were just hard material with no “soft” electrical instruments on board. The well surveying technologies have been developed in a different way using electronic instruments to collect the data about downhole conditions in a well. These electronic instruments had to be lowered into a well and retrieved from a well on a wire line to protect the instruments from damage and to allow the correlation of vertical position in the well relative to the data gathered. Thus to date each of these industries developed distinct technology for their markets in the oil field business but this bifurcated development lead to the limitations of the technology for use outside of their respective field of application.
Thus for example in the past, if a well operator needed oil well surveying data, such as pressures, temperatures, etc, through out the tubing string, they would call out a wire line service company and the service company would take readings on a well, using instruments mounted on a structural cable which was lowered into the well. These cables operations came in the form of slickline and or conductor line services with very large reels of cable and required significant amounts of equipment be mounted over the hole of the well to conduct this operation.
In this wire line process a large reel of wire with sufficient strength to support both the wire and the data gathering device while they are lowered into the hole and retrieved was positioned over the well at the surface. In fact it was a major operation forjust the coiling and uncoiling of the bulky structural wire line on which the data gathering device was run into the hole. Also as part of the process a grease cap was used to keep the well sealed as the cable was being moved either up or down the tubing in the process of running the wire line. The grease caps as those skilled in this art know are messy and can be difficult at their best operating conditions to use. The wire line process was a very expensive and cumbersome operation which in some cases took the well out of production while the process was being conducted. Further these wire line service processes required constant attention and thus it also took two to three people to operate such a system. The bulky reels were used because the cable rolled upon the reels had to be long enough to go to the bottom of the well and had to be large and strong enough to support the lowered device and the weight of the cable when they are lowered into the well. Also, these well surveying operations took time to set up and take down in addition to the time for acquiring the data. Further, these companies' services were very expensive because the equipment they use is very expensive and it required several skilled people to operate at the well site. Also because of the complex nature of these wire line service processes, which required constant attention, they could not be done remotely or in an automated manner from a remote site.
Also in the prior art it was well know to set a semi-permanent type data gathering device in a well, usually in a side pocket mandrel where the sensor assembly can be communicated with from time to time by lowering a line with some type of inductive device which allows downloading of the data accumulated by the sensor assembly without the need to transport the data gathering assembly to the surface except for repair or battery replacement. Once the data is downloaded to the inductive device then the device and line are then removed and the data read on the surface. The problem with this approach is that an expensive sensor assembly was left in the hole and it can not be moved from well to well on demand without a great deal of effort and the running of a tool to recover the device. Also in this semi-permanent type of prior art device if the well is not just being completed or drilled it required the pulling of the tubing string which requires a work over rig to pull the tubing and then put it back in the well with the data gathering device attached, which is a very expensive process. Further, there is still the need to run the wire line through the grease cap when it becomes time to get the data from the semi-permanent type well data gathering sensor assembly with all of the problems associated there with.
Also known in the prior art is an another semi-permanent type of data gathering device which is dropped off in the well and connected to a surface data acquisition device by a conductor line. These systems can be communicated with remotely and the data can be downloaded on a per demand basis. The problem with this prior art was that it still required the lowering of a line through a grease cap and the intrusion into the well of a wire line to communicate with the data gathering device on the bottom of the hole and the problems associated therewith. A further disadvantage of this prior art is that it required the expansive conductor line to remain on the site for the duration of the measurement period increasing significantly the cost of the operation.
Also in the prior art it was well know to set a permanent type data gathering device in a well, usually in a side pocket mandrel where the sensor are connected to a cable which is attached to the outside of the tubing. This method requires the use of a workover rig to pull out and reinsert the tubing in the well. This method permits continuous monitoring of data from the bottom of the well but is very expensive due the need from the well operator to purchase the cable and the measuring device and the high cost associated with the tubing manipulation for the installation and maintenance of the measuring device.
The most recent prior art involves data gathering devices which are inserted in the well either on wireline or on the end of the tubing string using a workover rig as described in the above previous arts but this prior art differentiates by the way it communicates its accumulated data to the surface through the use of Electro-magnetic waves. Again the main disadvantage is the costs associated with wireline and or workover rig operations necessary to install and or maintain these data gathering devices.
In the plunger prior art if well operators needed to produce a well, they would resort to using a plunger lift system which acts like a large lifting piston to bring production liquids to the surface. Once the liquids were brought to the surface the lifting piston was dropped back into the well for another production stroke. The lifting piston was effectively a free fall piston, which took great forces of impact upon landing in the bottom of the well. Also these plunger lift systems generally relied upon the well being able to generate sufficient pressure to drive the lifting piston up the well and push the column of production liquids and or water out of the well before another stroke of the piston could occur. Thus wells which had too low a pressure in them could not even be produced using this method.
The prior art also used plunger lift systems to improve some wells production by having a plunger freely travel from a surface catcher to a landing assembly attached inside the production tubing string close to the well's productive zone. The plunger traveled down the well using only gravity and was sent back up to the surface driven solely by the wells fluids and pressure based on a preset standard from assumed operating assumptions about the well, thus there was no real time ability to adjust the plunger in real time for the real and changing conditions of a well. A further problem with such plunger lift systems was that they hit the downhole receiving assembly and the surface landing housing with such force that if any instruments used to gather data about a well had been attached to the plunger they would have been destroyed on impact.
Another problem with the prior art plungers was the danger of running a plunger dry to the surface on its return from the bottom of the well. In the prior art there was no way to adjust the plunger if dry hole conditions occurred and the problem with that was that the plunger upon its return to the surface of the well would be traveling at excessive speed and would do damage to the housing into which it was received or do damage to the plunger itself. Clearly if it was carrying instrumentation of any kind the instrumentation could be destroyed.
If well operators needed to produce a well, they would also resort to using a non intelligent plunger lift system which acts like a large lifting piston to bring production liquids to the surface and was controlled from the top side of the well on the surface by controlling the well flow. Once the liquids were brought to the surface the lifting piston was dropped back into the well for free fall back into place for another production stroke. The prior art lifting piston was effectively a free fall piston, which like other plunger systems, took great forces of impact upon landing in the bottom of the well. Also these plunger lift system generally relied upon the well being able to generate sufficient pressure to drive the lifting piston up the well and push the column of production liquids out of the well before another stroke of the piston could occur. Thus wells which had too low a pressure in them could not even be produced using this method because the lift plunger would be stuck down hole and had to be fished for and then removed from the well once caught. In any event this was at great cost and inconvenience for the operator.
In the case of plunger lift operations most of the plungers were mechanically controlled and the controls were set before they were put into the well based on the operating criteria of the particular well. If the well deviated the plunger could on one hand stick or hang in the well because it did not have sufficient velocity to make it back to the surface or in other cases the plunger could come up so fast and hard, because of excessive pressures in the well, that damage could occur at the surface upon the return of the plunger to the surface.
Also in the prior art of plunger lifts, there was used automatic production using fixed time cycles. These fixed timed cycles were used to produce a well by dropping the plunger back into the well based on the assumed time cycle which should be right for the well, but it was based merely on time and there was no way to know if it was maximizing the production cycle in response to the conditions in the well.
Also in the prior art of plunger lifts, there was programmable surface controller with pressure and flow sensors which would regulate the plunger cycles by controlling the flow of the well trough the opening and closing of surface valves in response to their sensors reading and time between cycles. The problem with these plunger systems was that they only had the surface conditions of the well to base their decisions upon and did not know of the real time downhole conditions that their plunger was submitted to and therefore their regulating actions were delayed reaction based on “past” downhole conditions. The ones skilled in the art of plunger lift will appreciate that the lack of knowledge about the real time downhole conditions such as pressure and temperature and instantaneous speed of the plunger is a detriment to plunger cycling optimization.
In some cases the plunger technologies used U-tubes to produce the lifting forces such that the plunger was pushed by pressurized gas up one leg of the U-tubes or the other. These U-tubes required larger well bores be drilled to accommodate the two tubes which form the U-tubes. Further having to use two tubes was very expensive and can be difficult and time consuming to install.
The prior art, thus, required a specialized tool and running operation for data gathering and a specialized tool for use as a plunger lift. Therefore the prior art technology required a special run by each technology into the well bore to perform it's job and as those in the well art know each run into a well greatly increases the costs of operating a well.
Finally the prior art whether of data gathering or plunger type systems were relatively expensive in equipment and man power costs and required multiple trips into the well.
OBJECTS OF THE INVENTION
It is the object of this invention to convey data gathering devices up and down a well using only gravity and the differential pressure of the fluids in the well thus eliminating the need for wire lines and/or manipulation of the tubing string to lower and retrieve these data gathering devices in and from the well.
It is the further object of this invention to gather data by having the data gathering device come up to the surface riding or driven by the fluids of the well and with out the necessity to run a data gathering line down to the data gathering device and then allow the down loading of the information gathered about the well at the surface.
Yet another object of this invention is to provide a piston to carry the data gathering instrumentation to the bottom of the hole and to control the high acceleration or speed of the piston on the way to the bottom of the hole so that the instrumentation would not be destroyed by the impact of the landing of the piston when it hits the bottom of the hole.
Also another object of this invention is to provide a piston to carry the data gathering instrumentation to the surface of the hole and to control the high acceleration or speed of the piston on the way to the surface of the hole so that the instrumentation would not be destroyed by the impact of hitting the landing housing when it is returned to the surface.
One object of this invention is to provide an assembly which does not require a special separate run into a well to either gather data and another separate run into a well to produce the well but provides an assembly which uses the same device to do both and to allow the collection of data at any time and all along the path of the tubing string as well as at the bottom thereof.
A further object of this invention is to provide a data gathering and/or production assembly which can operate automatically with few or no personnel present at the site and in some cases, were computer and telecommunication equipment is installed, it can be operated remotely by computer from great distances away from the well.
It is also an object of this invention to provide controlled descent into the well bore to allow the recording of the data during the descent and or during the ascent of the data gathering device into or up from the well bore trip as well as to prevent damage to the data gathering devices mounted to the traveling piston of this invention.
Also it is an object of this invention to provide a means to obtain well data and produce a well at the same time using the well data obtained to maximize the production of the well in real time and not to rely only on prior data obtained by the prior wire line service data and/or on the data acquired from surface sensors.
It is also an object of this invention to utilize the conventional configuration and well equipment already in use in existing wells with the oil field assembly of this invention, such that the self regulating, freely movable assembly can utilize and operate with existing “Landing Nipple” assembles in current wells for example.
A further object of this invention is to provide a self regulating freely moving assembly which can use the existing well equipment and remain down hole for sustained periods of time when long term data gathering is desired or required about a well and then provide a positive mechanical signal to the assembly down hole to return to the surface without having to fish, run wire lines or manipulate the tubing string to retrieve the down hole assembly to the surface.
A further object of this invention is to provide a self regulating freely moving assembly which can use the existing well equipment and remain down hole for sustained periods of time when long term data gathering is desired or required about a well and then using data from its instrumentation payload and in accordance with preprogrammed instructions self-initiate its return to the surface by modifying its cross sectional area without having to fish, run wire lines or manipulate the tubing string to retrieve the down hole assembly to the surface.
It is also an object of this invention to provide a production tool which can be adjusted in real time based upon the data the tool is obtaining as it collects the data such that the production tool becomes intelligent and interactive.
It is also an object of this invention to improve the data gathering process by making adjustments to speed and rate of ascent and descent and to the instruments sampling rate to match the descent or ascent rates in real time basis for obtaining the maximum amount of useful readable data about a well.
Also an object of this invention is to provide an intelligent production system and data gathering system which can work together and not require two separate instruments or require two separate operations to achieve the combined results of both.
A further object of this invention is to provide a well data gathering assembly and well production device in a combined form which can be intelligent and operate automatically with a limited number of personnel and with the personnel being located remotely from the well.
A beneficial object of this invention is to eliminate the need for bulky reels, cables, and other expensive equipment used by wire line operations and/or expensive tubing string manipulation operations to obtain well data about a well and to obtain the data without interfering with the production of the well during the data gathering operations.
It is an object of this invention to add one section of tubing string with a one way check valve, if such does not exist in an existing old well, for the injection of high pressure fluids from the annulus between the tubing string and the casing to provide fluid pressure to drive the self regulating assembly in a production operation if the well's own fluids or pressures are insufficient to drive the assembly up the tubing string in production operations.
Still other advantages and benefits of the invention will become apparent to those skilled in the art upon a reading and understanding of the following detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
This invention may be practiced in certain physical forms and arrangements of the parts herein described, but a few preferred embodiments of which will be described in detail in the specification and illustrated in the accompanying drawings, which form a part hereof.
FIG. 1
is a fragmentary and partially cutaway view of an embodiment of the oil field assembly of this invention attached to a well for gathering data about an oil well and or producing a well showing the traveling piston in substantially free downward movement in the tubing string of a well and with a retrieving dart positioned in the landing housing for releasing the traveling piston after it has completed the gathering of data at a predetermined downhole position.
FIG. 2
is a fragmentary and partially cutaway view of the traveling piston in position at a predetermined down hole position and the retrieving dart in free fall and about to couple with the traveling piston and release the traveling piston for return to the surface.
FIG. 3
is a fragmentary and partially cutaway view of the traveling piston in position at a predetermined down hole position and the retrieving dart is coupled with the traveling piston and has release the traveling piston for return to the surface.
FIG. 4
is a representational and partially cutaway view of the self-regulating motor valve ssembly in the opened position located at the bottom end of the traveling piston.
FIG. 5
is a representational and partially cutaway view of the self-regulating motor valve assembly in the closed position located at the bottom end of the traveling piston.
FIG. 6
is a representational and partially cutaway view of the self-regulating means which is part of the traveling piston and the instrumentation means connected thereto for gathering data about the well.
FIG. 7
is a cross sectional view of one embodiment of the releasable latching member on the traveling piston in it's ascent position with the travelling piston going upward inside the surface landing housing just before it strikes the reset bayonet and is captured by the releasable secure member.
FIG. 8
is a cross sectional view of one embodiment of the releasable latching member on the traveling piston after being reset by insertion of the bayonet in it's descent position and is prepared for reinsertion into the tubing string at the landing housing.
FIG. 9
is a cross sectional diagrammatic view of the releasable latching member as the traveling piston travels down the tubing string and just before moving outwardly from the traveling piston to lock the traveling piston in a predetermined down hole position.
FIG. 10
is a cross sectional diagrammatic view of the releasable latching member in a predetermine down hole position with the releasable latching member in one locking position.
FIG. 11
is front representational view of one of the releasable latching members.
FIG. 12
is side representational view of one of at least two positioning cam surfaces, springs for holding the cam surfaces, and at least one cam connected to an axle of the latching member.
FIG. 12A
is a side representational view of one position of the at least two positions of the cam surface.
FIG. 12B
is a side representational view of an in between position of the at least two positions of the cam surface in the process of changing to the at least other position.
FIG. 12C
is a side representational view of other position of the at least two positions of the cam surface.
FIG. 13
is a fragmentary and partially cutaway view of a the oil field assembly of this invention attached to a well for gathering data about an oil well and or producing a well showing the traveling piston in substantially free movement in the tubing string of a well and with a high pressure source connected to the annulus of the well for injecting high pressure fluid through a valve located at a predetermined position in the tubing string for driving the traveling piston up hole with the up hole equipment including the telemetering and automatic controls for automatic control of the assembly.
FIG. 14
is a fragmentary and partially cutaway view of a the oil field assembly of this invention attached to a well for gathering data about an oil well and or producing a well showing the traveling piston in substantially free movement in the tubing string of a well and with a non-structural cable attached to it and the uphole equipment including a spooling device, computer and telemetering device.
FIG. 15
is a fragmentary and partially cutaway view of a the oil field assembly of this invention attached to a well for gathering data about an oil well and or producing a well showing the traveling piston in substantially free movement in the tubing string of a well and with its instrument section equipped with an electromagnetic telemetry system and the uphole equipment including an electromagnetic telemetry system, a computer and telemetering transmission device.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, wherein the showings are for the purposes of illustrating some of the various preferred embodiments for this invention and only for illustrating preferred embodiments of the invention, and not for the purposes of limiting same,
FIG. 1
shows generally one embodiment of the oil field assembly having the self regulating and substantially free traveling piston
10
moving downward by gravity toward a predetermined landing receiving location
11
in a tubing string
12
which is located in an oil well casing
13
set inside a well
14
. It will be understood by those skilled in the oil well art that the landing receiving location
11
will be located generally at or near the bottom of the well
14
B in or close to a production zone
15
. Also as those skilled in the oil well art will recognize the tubing string
12
and well casing
13
will be hung or set in a wellhead
16
generally located on the surface of the ground
17
at the top of the well
14
A. In this embodiment of the oil field assembly a landing housing
18
is connected in fluid communication with the tubing string
12
in such a manner as to not interfere with the wells production and to allow the traveling piston
10
to be completely driven into the landing housing
18
upon operation of this oil field assembly. Also shown in
FIG. 1
is a dart member
30
which is located, at this particular point in the operational cycle, in the landing housing
18
.
The landing housing
18
may be mounted onto the wellhead
16
in such a manner as to allow the traveling piston
10
to pass into the landing housing
18
. A valve
19
is positioned at the bottom end
20
of the wellhead to close off the landing housing
18
and the main flow line
26
A from the tubing string
12
. At the end
24
of the landing housing
18
away from the valve
19
is located a screw on cap
21
which may be removed to obtain access to the chamber
22
of the landing housing
18
. This easy access to the chamber
22
of the landing housing
18
, to add parts like the dart member
30
and the traveling piston
10
when needed and then reseal the landing housing
18
by screwing the cap
21
back on, makes the ability to work with this oil field assembly very quick and easy for the operators. This cap
21
also has, at least in this embodiment, a pair of gripping handles
23
to assist in screwing and unscrewing the cap
21
off the end
24
of the landing housing
18
. Also provided in the cap
21
is a coil spring
25
for absorbing the force of the traveling piston
10
upon its entry into the chamber
22
of the landing housing
18
should it arrive with some excessive force from the tubing string
12
. Also connected in fluid communication with the chamber
22
is a flow line
26
which receives the fluids of the tubing string
12
, which may be pushed ahead of the traveling piston
10
upon its entrance into the chamber
22
of the landing housing
18
. It would be understood by those skilled in the art that unless the fluids being pushed ahead of the traveling piston
10
are removed a back pressure may develop and the traveling piston
10
may hang at the valve
19
or not be able to fully travel into the chamber
22
of the landing housing
18
. In this embodiment the flow line
26
is attached more closely to the end
24
of the landing housing
18
so that the travelling piston
10
could come all the way into the chamber
22
of the landing housing
18
but have a portion of the chamber
22
of the landing housing
18
available to create a back pressure from the fluids being pushed ahead of the traveling piston
10
which may act as a damper to the speed of the returning traveling piston
10
. The flow line
26
as shown in
FIG. 1
is reconnected to the main flow line
26
A at a junction tee
27
for its return to the well fluids being taken from the well. A control valve
28
is provided down stream of the junction tee
27
to control the fluid flow of the well from the tubing string
12
. Those skilled in the well art will appreciate that by controlling the flow of the well fluids up the tubing string
12
one may provide some assisted control of the rate of speed of ascent and/or descent of the traveling piston
10
by controlling the rate of fluid movement up the tubing string
12
.
Also operationally connected to the landing housing
18
is a releasable securing member
29
which is projected through the wall of or retracted through the wall of the landing housing
18
for providing a way to retain the traveling piston
10
or other tools, such as the dart member
30
, used with the traveling piston
10
in the landing housing
18
for their controlled release into the tubing string
12
as desired. One of the benefits of being able to releasable secure the traveling piston
10
is to facilitate the retrieval of the traveling piston
10
from the landing housing
18
. The removal of the traveling piston
10
from the landing housing can be for the purpose of downloading the data accumulated by the instrument section
33
by connecting the instrumentation
33
to a portable computer not shown in FIG.
1
. Another benefit of being able to releasable secure the traveling piston
10
is to bring a portable computer, also not shown in
FIG. 1
, with an inductive data transfer capability near the landing housing
18
with the traveling piston
10
secured by the releasable securing member
29
for inductively down loading the instrument package
33
mounted to the traveling piston
10
and then releasing the traveling piston
10
by retracting the releasable securing member
29
and letting the traveling piston
10
fall back into the well by gravity to gather more data and or produce the well
14
on it next movement from the bottom of the well
14
b
to the surface of the well
14
a.
The oil field assembly, also as shown in
FIG. 1
, has provided a landing receiving member
34
located at the predetermined landing receiving location
11
which in at least this embodiment has a “no go” surface
35
provided to prevent the traveling piston
10
from exiting the tubing string
12
upon it arrival at the bottom of the well
14
b.
Also proximate to the “no go” surface
35
is provided a recess
36
into which the traveling piston
10
can releasable lock itself to allow the traveling piston
10
to stay in the well at this predetermined landing receiving location
11
as long as necessary to gather data about the well while it is at that landing receiving location
11
. This releasable locking by the traveling piston
10
is achieved by a releasable spring-loaded locking mechanism
37
, shown in
FIG. 2
, being driven into the recess
36
. It will be understood by those skilled in the art that a standard “landing nipple” may be used with the traveling piston
10
providing the design of the “landing nipple” is known to the operator of the oil field assembly of this invention so that he can configure the traveling piston
10
to match the locking mechanism of the traveling piston with the “landing nipple”.
The traveling piston
10
, of at least one embodiment of the oil field assembly of this invention, as is shown in
FIG. 2
, is composed of an instrument package
33
, which is mounted on the down hole end
43
of the traveling piston
10
; and a self regulating section
44
for controlling the speed of descent and ascent of the traveling piston
10
; and a releasable spring-loaded locking mechanism
37
for releasable locking the traveling piston
10
into the landing receiving member
34
. The up hole portion
45
of the traveling piston
10
is formed with a “fishing neck”
46
, which as those skilled in the art will appreciate is a standard configuration to allow the traveling piston
10
to be fished out of the tubing string
12
should it get stuck in the tubing string
12
. However the center section
47
of the up hole portion
45
about which the “fishing neck”
46
is formed has a female receiving member
48
therethrough to allow well fluids to freely flow and for receiving additional tools such as a dart member
30
therein. In the case of receiving the dart member
30
the releasable locking mechanism
37
on the traveling piston
10
is releasable unlocked from the landing receiving member
11
upon the male portion
31
of the dart member
30
being inserted. The insertion of the dart member
30
cause the releasable locking mechanism
37
to rotate about pivot pin
37
c
and retract, such that the traveling piston
10
and the dart member
30
can be returned to the landing housing
18
on the surface at the top of the well
14
a.
FIG. 2
shows the traveling piston
10
just before the striking of the dart member
30
with its male portion
31
a into the female receiving member
48
of the up hole portion
45
of the traveling piston
10
.
FIG. 3
show the traveling piston
10
and the dart member
30
mated and released and ready for return to the surface at the top of the well
14
a.
The self regulating section
44
of the traveling piston
10
, at least in the embodiment of
FIGS. 2 & 3
is composed of a motor housing
49
with an electric motor
50
therein and a motor shaft
50
a
connected to the electric motor
50
. Connected to the motor shaft
50
a
is a valve stem
51
which can be driven in and out by the motor shaft
50
a
being rotated respectively clockwise and counterclockwise by the electric motor
50
. Connected to the valve stem
51
away from the electric motor
50
is mounted a valve seat
52
which may by the action of the electric motor
50
be moved into engagement with a valve seating surface
53
or fully away therefrom. The up hole end
54
of the motor housing
49
has a series of apertures
55
therein for allowing fluid flow therethrough and into a central channel
56
of the traveling piston
10
which central channel
56
connects with the female receiving member
45
to allow free fluid flow into and out of the series of apertures
55
and the female receiving member
48
. This free flow allows the fluid pressure to be equalized above and below the traveling piston
10
when the valve seat
52
and seating surface
53
are moved fully away from each other and substantially no differential pressure is created between the pressures above or below the traveling piston
10
. However if the electric motor
50
is actuated and the valve stem
51
moves the valve seat
52
into engagement with the valve seating surface
53
, then differential pressure will be created between the pressures above and below the traveling piston
10
. In this embodiment a wire brush outer layer
10
a
covers the upper part of the traveling piston
10
to insure a better seal between the travelling piston
10
and the inside wall of the tubing string
12
. This improved seal increases the potential differential pressure which may be obtainable between the downhole end
43
and the uphole end
45
of the travelling piston
10
. A wire brush outer layer
30
a
is also present on upper portion of the dart member
30
. The improved seal maximize the amount of fluids that the travlling piston
10
can produce to the top of the well
14
a.
It will be appreciated, by those skilled in the well art, that when those differential pressures are sufficiently great the traveling piston
10
will be moved by that differential pressure. In the case of an oil and/or gas well that general direction of movement is from the bottom of the well
14
b
to the top of the well
14
a
because a well produces fluids generally at elevated pressures and once the valve seat
52
and seating surface
53
are engaged the differential pressure on the travel piston
10
would begin to build to drive it to the surface.
In
FIGS. 4 and 5
the relationship of the apertures
55
, the central channel
56
through the traveling piston
10
, and the female receiving member
48
can be clearly seen. In
FIG. 4
the valve seat
52
and seating surface
53
are fully apart. In
FIG. 5
the valve seat
52
and seating surface
53
are fully engaged. The valve stem
51
is threaded on the outside to match the thread on the inside of the motor shaft
50
a
effectively creating a worm gear type engagement. The valve stem
51
through the rotations of the motor shaft
50
a
by the electric motor
50
is controlled by the instruments on the instrument package
33
depending on the speed of ascent and descent in the tubing string
12
as well as the signal from microswitch
37
a.
The motor
50
is powered by a battery pack
57
and controlled in response to some of the instruments in the instrument package
33
.
The embodiment of
FIG. 6
shows by example how the instrumentation and computer components of the instrument package
33
may be mounted. The instrument package
33
is fastened to the travelling piston
10
by a male threaded connector
67
which also provides an electrical connection between instrument package
33
and travelling piston
10
. The male threaded connector
66
b
screws into the female threaded connector
66
a
located on the bottom of the travelling piston
10
. Both the female threaded connector
66
a
and male threaded connector
66
b
can act as electrical connectors to carry data signal and power between the instrument package
33
and the travelling piston
10
. For example in this particular embodiment the power needed to power up the instrumentation package
33
various components is supplied by the battery pack
57
located in the self regulating section
44
. The power is sent through the female threaded connector
66
a
on to the male threaded connector
66
b
on to wiring
66
. A data signal such as the one generated by microswitch
37
a
is sent on connector cable
37
b
to the female threaded connector
66
a
and on to the male threaded connector
66
b
and on to wiring
66
which will route it to the input/output board
63
for distribution to the central processor
61
which would analyze it and send a response signal for example to the motor controller
64
who in turn would send a signal to electric motor
50
. One skilled in the art of well art electronics will appreciate that there are many ways the components in instrument package
33
can be laid out and also many combinations of possible signals and power transfer between the components of this invention. The layout of the components as shown in FIG.
6
and explained below is diagrammatic. Generally there is a port
58
which is open to the tubing string
12
, as best seen in
FIG. 1
, for exposing the sensors
59
of the instrument package
33
to well fluids. Then mounted to the sensors
59
, it will also be provided a memory bank
60
to store the data that the sensors
59
sense about the well, such as temperature, pressure, time, depth, time, etc.. Also mounted in the instrument package
33
is an accelerometer
62
which is connected to the central Processor
61
and an input/output interface
63
. A motor controller
64
is connected by wiring
66
between the input/output interface and the electric motor
50
to cause the motor to be activated in response to the reading of the accelerometer
62
. In some embodiments a shock absorber spring
65
will be mounted between the instrument package
33
and the male threaded connector
66
b
as well as below the sensors or anywhere else within the instrumentation package
33
to cushion the instruments against any excessive forces they might receive on landing either down hole or up hole. It will be understood that various instrument packages could be added to the instruments which have been set out above with out departing from the invention and that it would be the designers choice as to what data is desired and what instruments should be used to obtain the desired data.
In at least one embodiment, as shown in
FIG. 1
, the dart member
30
is a tool which is used in conjunction with the traveling piston
10
to assist the traveling piston
10
in its return to the surface by releasing the traveling piston
10
from a predetermined landing receiving location
11
in a well. The dart member
30
can be seen in
FIGS. 1
,
2
&
3
. In
FIG. 1
the dart member
30
is shown retained in the landing housing
18
prior to release into the tubing string
12
. In
FIG. 2
the dart member
30
is shown about to be inserted into the traveling piston
10
by gravitational free fall where the travelling piston
10
is releasable latched at a predetermined landing receiving location
11
. The dart member
30
as shown in
FIG. 2
has a male portion
31
on the down hole end
32
of the dart member
30
for insertion into the traveling piston
10
and for striking and releasing the releasable locking mechanism
37
by retracting the spring loaded locking mechanism
37
on the traveling piston
10
. The dart member
30
also is configured to have a self centering surface
38
to guide the male portion
31
of the dart member
30
into engagement with the traveling piston
10
. It should also be pointed out that the dart member
30
has apertures
41
spaced on the self centering surfaces
38
and a channel
68
there through for allowing well fluids to freely flow there through. The up hole portion
39
of the dart member
30
is configured with a “fishing neck”
40
, which as those skilled in the art will appreciate is a standard configuration to allow the dart member
30
to be fished ut of the tubing string
12
should it stick in the tubing string
12
in a unwanted location. The dart ember
30
through its apertures
41
and channel
68
is open to fluid flow from below and above it so that the dart member
30
does not have any substantial differential pressure acting on it while in the tubing string
12
. Further the dart member
30
has connect to it a releasable locking mechanism
42
for releasable locking to the traveling piston
10
once it strikes the raveling piston
10
for connected movement with the traveling piston
10
.
In one embodiment as shown in
FIGS. 1
,
2
, and
3
the traveling piston
10
would be released into the tubing string
12
at the top of the well
14
a and allowed to freely descend by gravity in the well to a predetermined landing receiving location
11
in the well. The speed of descent would be controlled by the instrument package
33
reading the acceleration from the accelerometer
62
and/or other sensors
59
readings such as, for example, magnetic flux in conjunction with time data from the central processor
61
internal clock and adjusting the differential pressure above and below the traveling piston
10
by automatically controlling the opening between the valve seat
52
and the valve seating surface
53
. Thus if the traveling piston
10
was accelerating at too high a speed the accelerometer
62
would signal the central processor
61
and the central processor through the input/output interface
63
would instruct the motor controller
64
to actuate the electric motor
50
to advance the valve stem
51
and valve seat
52
toward the valve seating surface
53
an amount sufficient to adjust the differential pressure and reduce the speed of the traveling piston
10
so that on coming to the bottom of the well at the predetermined landing receiving location
11
no damage will occur to the instruments mounted in the instrument package
33
from excessive impact forces. Once at the predetermined landing receiving location
11
the no-go surface
35
insures that the traveling piston
10
does not fall off the bottom of the tubing string
12
and the releasable locking mechanism
37
is forced into the recess
36
to secure the traveling piston
10
in the tubing string
12
to allow the instrument package
33
to collect data about the well. In the embodiment of
FIG. 1
, after the traveling piston
10
and instrument package
33
have been left the desired length of time at the predetermined landing receiving location
11
at the well bottom
14
b
, the dart member
30
would be dropped into the tubing string
12
by releasing it from the landing housing
18
with the releasable securing member
29
. The dart member
30
would travel down the tubing string
12
by gravity and insert it's male portion
31
into the female receiving member
48
of the traveling piston
10
. Upon the insertion of the male portion
31
the spring-loaded releasable locking mechanism
37
would be retracted. When retracting the spring-loaded releasable locking mechanism
37
it would strike the microswitch
37
a
which would send a signal to the motor controller
64
via connector cable
37
b.
The motor controller
64
would in turn send a signal to the electric motor
50
to advance the valve stem
51
and the valve seat
52
toward the valve seating surface
53
an amount sufficient to raise the differential pressure an amount sufficient to cause the traveling piston
10
to start movement toward the surface. Once traveling piston
10
is activated and starts movement up the tubing string
12
, the accelerometer
62
and/or other sensors
59
such as, for example, a magnetic flux detector, the central processor
61
the input/output interface
63
and the motor controller
64
would be active to control the rate of speed of the returning traveling piston
10
by controlling the differential pressure above and below the traveling piston
10
. Those skilled in the art will appreciate that pressure changes may and do occur all along the tubing string
12
and that the adjusting process discussed above will be occurring all during the travel of the traveling piston
10
until it reaches the landing housing
18
safely at a controlled rate of speed which will not damage the instrument package
33
on the traveling piston
10
. Once in the landing housing
18
the valve
19
would be closed and the releasable securing member
29
would be engaged to secure the traveling piston
10
in the chamber
22
of the landing housing
18
. Once secured the traveling piston
10
may be either removed by taking the screw cap
21
off and the traveling piston
10
out of the chamber
22
for connection of a computer to the memory bank
60
of the instrument package
33
to download the well data collected by the instrument package while it was in the well. Also in some embodiments an inductive means of downloading the data about the well may occur through the wall of the chamber
22
without removing the traveling piston
10
and its instrument package
33
from the chamber
22
. Once the well data has been downloaded the travelig piston
10
can be reinserted into the tubing string
12
to run the cycle again, if desired.
In yet another embodiment of the self regulating and substantially freely moving traveling piston
10
of the oil field assembly for gathering data about a well and/or for producing a well, as shown in
FIG. 13
the traveling piston
10
is designed to be operated in a fully automated oil field assembly which can be controlled remotely. In this embodiment the traveling piston
10
can collect the data simultaneously with the production of the well.
The embodiment shown in
FIG. 13
shows the self regulating and substantially free traveling piston
10
moving downward by gravity toward a predetermined landing receiving location
11
in a tubing string
12
which is located in an oil well casing
13
. In this embodiment the last section
73
of the tubing string
12
has been provided with a unidirectional flow valve
70
which allows flow from the annulus
71
created between the tubing string
12
and the well casing
13
into the tubing string
12
. A packer
72
has been set in the last section
73
of the tubing string
12
to seal the annulus
71
from the well fluids and to make the annulus
71
a continuous chamber from the top of the well
14
a
down to a point below the unidirectional flow valve
70
. Like other embodiments it will be understood by those skilled in the oil well arts that the landing receiving location
11
will be located generally at or near the bottom of the well
14
b
in or close to a production zone
15
. Also as those skilled in the oil well art will recognize the tubing string
12
and well casing
13
will be hung or set in a wellhead
16
generally located on the surface of the ground
17
at the top of the well
14
a.
As in other embodiments of the oil field assembly a landing housing
18
is connected in fluid communication with the tubing string
12
in such a manner as to not interfere with the wells production and to allow the traveling piston
10
to be completely driven into the landing housing
18
upon operation of this oil field assembly. However in this embodiment a high-pressure fluid tank
74
is connected in fluid communication by a line
75
and a unidirectional flow valve
70
a,
connected to computer
78
, through the well casing
13
to the annulus
71
. As previously pointed out above the annulus is a sealed system from the top of the well
14
a
down to the packer
72
and thus the high pressure fluid from the high pressure fluid tank
74
can be transmitted from the high pressure fluid tank
74
to the unidirectional flow valve
70
a
and on to unidirectional flow valve
70
, which as will be explained later can be used to drive the traveling piston
10
from the predetermined landing receiving location up to the top of the well
14
a.
Connected to the bottom of last section
73
is another unidirectional valve
70
c
that would let the fluids from the well in the tubing string
12
but would not let high pressure gas escape in casing
13
below where packer
72
is set, in or close to reservoir zone
15
.
The landing housing
18
in this embodiment is mounted onto the wellhead
16
in such a manner as to allow the traveling piston
10
to pass into the landing housing
18
. A valve
19
is positioned at the bottom end
20
of the wellhead
16
to close off the landing housing
18
from the tubing string
12
and the pressures and fluids of the well. A screw-on cap
21
is also located at the top of the landing housing
18
away from the valve
19
to allow the chamber
22
of the landing housing
18
to be accessed and resealed, as needed. The screw-on cap
21
is also provided with at least a pair of gripping handles
23
to assist in screwing and unscrewing the cap
21
off the end
24
of the landing housing
18
. The screw-on cap
21
also has mounted in it a coil spring
25
for absorbing the force of the traveling piston
10
upon its entry into the chamber
22
of the landing housing
18
should it arrive with excessive force from the tubing string
12
. In this embodiment of the screw-on cap
21
is mounted a reset bayonet
76
. Further the screw-on cap
21
of this embodiment is sized to be slightly larger than the tubing string
12
to allow the releasable locking mechanism
67
with its spring loaded projection
83
of the traveling piston
10
to open when the traveling piston
10
with its female receiving member
48
is driven on to the reset bayonet
76
. In the process of being driven on the reset bayonet
76
the releasable locking mechanism
67
is reset to allow it to reenter the tubing string
12
and then be in position to again open in the recess of a “landing nipple” or a predetermined landing receiving location
11
at the bottom of the well
14
b
. Also connected in fluid communication with the chamber
22
is a flow line
26
which receives the fluids of the tubing string
12
and are returned to the main flow line
26
at a junction tee
27
. In this embodiment an automated control valve
77
is provided and the automated control valve
77
is connected to computer
78
mounted at the well. The computer
78
is in turn connected to a telemetering transmission device
79
for transmission and receipt of operational data to control, among other devices, the automated control valve
77
. As those skilled in the well arts will appreciate by controlling the flow of the well fluids up the tubing string
12
one may provide some assisted control of the rate of speed of the traveling piston
10
and when it may or may not come up the tubing string
12
.
Further in this embodiment a sensor
80
is mounted to the landing housing
18
to sense the presence of the traveling piston
10
when it is returned to the chamber
22
and when it is out of the chamber
22
. The sensor
80
is connected to the computer
78
. The computer
78
is in turn connected to the telemetering device
79
for transmitting data and receiving instructions for remote monitoring and controlling, if desired, of this assembly. In concert with the sensor
80
output data about the presence or absence of the traveling piston
10
is mounted to the chamber
22
a releasable securing member
29
which is also connected to the computer
78
for securing the traveling piston
10
when present in the chamber
22
and releasing the traveling piston
10
when signaled by the computer
78
to do so in the automated operation of this oil field assembly's operation.
Also in this embodiment an inductive down loading member
81
is mounted to the chamber
22
in a position to allow the instrument package
33
of the traveling piston
10
to be downloaded while it is secured by the releasable securing member
29
. The downloaded data is then sent to the computer
78
and on to the telemetering transmission device
79
. After the downloading of the data the instrument package
33
of the traveling piston
10
is cleared and readied for return into the tubing string
12
to collect additional data or receive special instructions on how it is to operate while down in the well. Thus after the instrument package
33
is fully instructed the computer would instruct the releasable securing member
29
to release the traveling piston
10
for reinsertion by free fall with gravity back into the well.
Upon being reinserted back into the well, traveling piston
10
will travel to the landing receiving location
11
at the bottom of the well
14
b,
which as in other embodiments has a “no go” surface
35
provided to prevent the traveling piston
10
from exiting the tubing string
12
upon its arrival at the bottom of the well. In this embodiment there is also provided proximate the “no go” surface
35
a recess
36
into which the traveling piston
10
can releasable lock itself to allow the traveling piston
10
to say in the well at this predetermined landing receiving location
11
as long as necessary to gather data about the well and or to produce the well at the appropriate time when the conditions are sensed to be right for the well's production. It will also be understood by those skilled in the art that a standard “landing nipple” may be used with the traveling piston
10
providing the design of the “landing nipple” is known to the operator of the oil field assembly of this invention so that he can configure the traveling piston
10
to match the locking mechanism of the traveling piston with the “landing nipple”. In this embodiment the predetermined landing receiving location
11
is provided with a coiled spring
82
to provide energy adsorption upon the traveling piston
10
landing and to assist in protecting the instrument package
33
carried by the traveling piston
10
.
In this embodiment, as those skilled in the art will appreciate, some other embodiments may be used, to assist the production of the well fluids by using simultaneously and conjointly the “plunger abilities” of the travelling piston
10
and the “smarts” of the instrumentation package
33
. If a sufficient column of well fluids has accumulated above the traveling piston
10
, as detected by the sensors in the instrument package
33
and the well has sufficient pressure build up to produce to surface this column of fluids, again as detected by the sensors in the instrument package
33
then the central processor, following its pre-loaded set of instructions, would send a signal to the motor controller
64
to activate the electric motor
50
to advance the valve stem
51
and valve seat
52
against the valve seating surface
53
such that a greater pressure will start to build below than above the traveling piston
10
. If this well had insufficient pressure to produce itself once a column of well fluids have accumulated above the traveling piston
10
then the high pressure fluid tank will be opened by the computer
78
and a high pressure fluids would be injected into the annulus and through the unidirectional flow valve
70
to provide sufficient pressure to cause the seating of the valve seat
52
against the valve seating surface
53
in the same manner as set out above about a well having sufficient pressure to produce itself. In either case as set out above, the differential pressure begins to build and put pressure on the releasable cam-mounted locking mechanism
67
of this embodiment.
In this embodiment the releasable locking mechanism
67
is as shown in
FIGS. 8
, and
9
provided with a break over mechanism which is shown in more detail in
FIGS. 10
,
11
, and
12
,
12
A,B,C. In
FIG. 9
it can be seen that the releasable locking mechanism
67
is made of a main body
90
inside which a pivotally mounted projection
83
mounted for moving about pivot pin
83
a
outwardly and inwardly from the traveling piston
10
. In
FIG. 9
the pivotally mounted projection
83
is mounted for moving outwardly by a spring member
84
into the recess
36
of the predetermined landing receiving location
11
to releasable lock the traveling piston
10
in place and drive the pivotally mounted projection against a stop
85
. In some embodiments the stop
85
is fitted with a microswitch
37
a
which is tripped when the pivotally mounted projection
83
is fully outwardly extended. This micro switch
37
a
then relays, through cable connector cable
37
b,
to the instrument package
33
that the traveling piston
10
is in place and secured for it to do its work while secured. However after the traveling piston
10
and the instrument package
33
have completed their work the valve seat and valve seating surface are closed against each other and the differential pressure above and below the traveling piston
10
begins to build.
In this embodiment the releasable main body
90
of the cam-mounted locking mechanism
67
is connected to an oval axle
86
which is in moving engagement with at least two positioning cam surfaces
88
which are mounted between at least two compression springs
87
for pressing the two positioning cam surfaces
88
together. As the pressure below the traveling piston
10
increases relative to the pressure above travelling piston
10
an upward force is applied to the traveling piston
10
. This upward force translates into a downward force to pivotally mounted projection
83
which is being pushed against recess
36
. Mounted projection
83
transfers the downward force to stop
85
which is turn transfers it to main body
90
which will in turn transfer it to oval axle
86
. Oval axle
86
will in turn apply a rotational force on surfaces
88
which will collapse springs
87
allowing oval axle
86
to be moved to its other cam position, i.e., from cam position
88
a
to
88
b
or vice versa. The end result being that the locking assemblies
67
are moved inward of the travelling piston
10
which is now free for travel to the top of well
14
a.
Once freed for movement the traveling piston
10
of this embodiment will start it's initial ascent upward at a relatively high velocity, but the continuous monitoring of the travelling piston speed by the instrument package
33
and its sending of appropriate controlling signals to the self regulating section
44
adjust the differential pressure above and below the traveling piston
10
by automatically controlling the opening between the valve seat
52
and the valve seating surface
53
. Thus if the traveling piston
10
in its initial motion is at too high a speed the accelerometer
62
would signal the central processor
61
and the central processor through the input/output interface
63
would instruct the motor controller
64
to actuate the electric motor
50
to advance the valve stem
51
and valve seat
52
away from the valve seating surface
53
an amount sufficient to adjust the differential pressure and reduce the speed of the traveling piston
10
so that on coming to into the landing housing
18
at the top of the well
14
a
the traveling piston
10
would not land with a force so great as to damage the landing housing
18
or the instrument package
33
on the traveling piston
10
. It should be understood however that the aveling piston
10
should land with sufficient force to drive itself into the reset bayonet
76
, which would enter the female receiving member
48
of the traveling piston
10
and strike the back side
89
of the main body
90
of the cam-mounted locking mechanism
67
, resulting in the main body
90
, the pivotally mounted projections
83
, and the oval axle
86
, moving from one of the at least two positioning cam surface
88
b
to the other
88
a
. Once moved to the position
88
a
the pivotally mounted projection
83
will extend into the additional space in the screw on cap
21
and be in a proper position for reinsertion back into the tubing string thus completing an operating cycle for the oil field assembly for either and or gathering data or producing the well.
In this embodiment, depicted in
FIG. 14
, the travelling piston
10
is connected to a non-structural data cable
91
for its descent to the bottom of well
14
b
giving the assembly of this invention the advantage of real time downhole readings from the sensors
59
of the instrument package
33
. Cable
91
is being pulled downward by the gravity free falling travelling piston
10
. Since the data cable
91
does not have to hold and/or pull weight other than its own, its size can be kept small and therefore it does not require big heavy wireline type equipment for its deployment. Data cable
91
carries data to and from instrumentation package
33
which is attached to the lower part of the travelling piston
10
but has insufficient strength and size to retrieve the traveling piston
10
. The core of cable
91
is any material that will conduct electricity and/or light in the case of optical cable. The outer sheath is any material that will protect the conductor core from the well's fluids and conditions, such as polypropylene.
The data cable
91
is deployed using spooling assembly
92
composed of a reel
93
to house the cable
91
, a cradle
95
to support the reel
93
and allow it to turn and a motor
94
to provide the drive to spool cable
91
back onto reel
93
. For the descent operation valve
19
is first closed to contain the well fluids while screw-on cap
21
outfitted with a pack-off assembly
96
through its center is taken off the landing housing
18
in order to insert the travelling piston
10
with its instrument package
33
attached therein. The pack-off assembly
96
provides a seal around cable
91
still allowing cable
91
to move up or down the well while maintaining the well's pressure integrity. The data cable
91
is taken from reel
93
placed over sheave
98
, fed through the pack-off assembly
96
then through the female receiving member
48
of the travelling piston
10
and connected to terminal
97
mounted on the wall of central channel
56
just above the self regulating means
44
. The terminal
97
is connected to the female threaded connector
66
a
at the bottom of the self regulating means
44
which is connected to the male threaded connector
66
b
of the instrument package which is in turn connected to wiring
66
which is connected to input/output board
63
. Now the screw-on cap is screwed back on the landing housing and valve
19
is opened giving access to tubing string
12
. The releasing securing member
29
is activated in order to release the travelling piston
10
which will start its free descent being pull downward to the bottom of well
14
b
solely by gravity. Cable
91
is left to freely spool off reel
93
. The well data detected by sensors
59
is simultaneously stored in memory bank
60
and sent uphole via cable
91
to be stored in computer
78
and/or monitored in real time by an operator on the site and/or sent to a remote location for monitoring or storage using transmission device
79
. The travelling piston
10
, as in previous embodiments, control its rate of descent using the data acquired by its sensors
59
and/or its accelerometer
62
in conjunction with the central processor
61
and motor controller
64
to instruct motor
50
to move valve stem
51
and attached valve seat
52
appropriately further or closer to valve seat
53
. The traveling piston
10
will travel to the landing receiving location
11
at the bottom of the well
14
b,
which as in other embodiments has a “no go” surface
35
provided to prevent the traveling piston
10
from exiting the tubing string
12
upon its arrival at the bottom of the well. In this embodiment there is also provided proximate to the “no go” surface
35
a recess
36
into which the traveling piston
10
can releasable lock itself using cam-mounted locking mechanism
67
to allow the traveling piston
10
to stay in the well at this predetermined landing receiving location
11
as long as necessary to gather data about the well. As in other embodiments the extension of pivotally mounted projections
83
into recess
36
trips microswitch
37
a
which signaled the motor controller to bring valve seat
52
the farthest from valve seating surface
53
letting fluids from the well free to flow through chamber
22
of travelling piston
10
for the duration of the test.
When enough data as been accumulated, using spooling assembly
92
, cable
91
is pulled free from the travelling piston and spooled back on to reel
93
so as not to be attached to travelling piston
10
when travelling piston
10
starts its ascent to top of well
14
b.
The disconnection of cable
91
is detected by central processor
61
which send instructions to the motor controller to cause motor
50
to bring valve seat
52
against valve seating surface
53
effectively building up the pressure below the travelling piston
10
and hence applying an upward force to the travelling piston
10
which is transferred to the pivotally mounted projections
83
forcing the cam-mounted locking mechanism
67
in its ascent position hence freeing the travelling piston
10
to move upward to the top of well
14
a.
As with previous embodiment travelling piston speed will be monitored and controlled by the conjoint actions of instrument package
33
and self regulating means
44
. Once in the landing housing the travelling piston
10
is captured by the releasable securing member
29
and the cam-mounted locking mechanism is reset in its descent position when striking the bottom of pack-off device
96
which acts as the reset bayonet
76
in this embodiment. The travelling piston
10
is ready to be retrieved from the landing housing or resent for another data gathering cycle with or without cable
91
as desired by the well operator.
In the embodiment depicted in
FIG. 15
the instrument package
33
is outfitted with an electromagnetic telemetry board
101
which emits and receives low frequency radio waves from a surface electromagnetic telemetry devices
99
which is connected to antenna
100
and computer
78
which is in turn connected to telemetry transmission device
79
. Thus in such an embodiment the traveling piston perform as before illustrated in the several embodiment but would be able to communicate in real time as it moves from the top of the well
14
a to the bottom of the well
14
b
giving valuable data as it moves and self controls its speed of movement.
The invention has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon a reading and understanding of this specification but those alterations are intended to be included in this invention such that all such modifications and alterations insofar as they come with in the scope of the appended claims and equivalents there of.
Claims
- 1. An oil field assembly for gathering data from an oil well and producing a well having a portion of said assembly self regulating and substantially free for free movement by gravity or the fluids of the well in a tubing string of the well located in a well casing for movement from or to the surface of the well or from or to predetermined down hole positions and for collecting data while freely moving between said surface of said well and said predetermined down hole positions and for collecting downhole data from said well while said substantially freely movable assembly is at said predetermined downhole positions, and for return to the surface of said well and producing said well upon the return of said assembly comprising;(a) a traveling piston which is substantially free for free movement solely by gravity or said fluids of the well for movement from or to the surface of the well and from orto predetermined down hole positions for collecting downhole data from said well as said traveling piston moves substantially freely between said surface and predetermined downhole position or positions, (b) instrumentation means connected to said traveling piston for gathering data from said well as said travelling piston moves between said surface of said well and said predetermined downhole position or positions, (c) a landing housing means located at or near the surface of the well for receiving said traveling piston and for controllably releasing said traveling piston into said tubing string of the well, (d) a landing receiving means located at or near the bottom of said tubing string of the well for releasably receiving said traveling piston, and (e) a plurality of instrumentation members located at or near said landing housing means for receiving said data gathered by said instrumentation means on said traveling piston.
- 2. The oil field assembly for gathering data from an oil well and producing said well as in claim 1 further comprising,a self regulating means connected to said travelling piston for controlling the speed of descent and ascent of said traveling piston in said tubing string of said well to allow the safe landing at said landing receiving means and at said landing housing means and for allowing sufficient time for said instrumentation means connected to said traveling position to gather data from said well between said surface of said well and said predetermined downhole position or positions.
- 3. The oil field assembly for gathering data from an oil well and producing said well as in claim 2 further comprising,a control means connected to said landing housing means for controlling the pressure and flow rate in the tubing string of said well for operation in conjunction with said self regulating means connected to said traveling piston for controlling the speed of descent and ascent of said traveling piston.
- 4. The oil field assembly for gathering data from an oil well and producing said well as in claim 3 further comprising,a sensor means connected to said traveling piston for sensing the rate of descent and ascent and connected to said self regulating means for controlling the speed of decent or ascent of said traveling piston in said tubing string of the well under varying differential pressures of well fluid flow conditions to allow the safe landing at said landing receiving means.
- 5. The oil field assembly for gathering data from an oil well and producing said well as in claim 4 wherein said landing housing means further comprising;an openable housing means for receiving said traveling piston, an impact absorbing means connected in said openable housing for absorbing the impact force of the up hole velocity of said traveling piston as said traveling piston moves up hole and for preventing damage to said sensor means connected to said traveling piston, a means for releasable securing said traveling piston from free movement back into said tubing string of the well, a valve means for closing off said openable housing from said tubing string of a well and leaving said tubing string in fluid communication with said oil well, and a means for down loading the data gathered about said well while said traveling piston moved between said surface of said well and said predetermined down hole position or positions.
- 6. The oil field assembly for gathering data from an oil well and producing said well as in claim 5 further comprising;an additional valve means openablely connected to said openable housing means and in fluid communication with said well for allowing the differential pressure above and below said traveling piston to bring said traveling piston into said housing means and in contact with said means for releasable securing said traveling piston therein.
- 7. The oil field assembly for gathering data from an oil well and producing said well as in claim 5 further comprising;sensing means for sensing the presence of said traveling piston in said openable housing means and for transmitting data at said traveling piston's presence; actuator means connected to said sensing means for receiving the data transmission from said sensing means and for acting thereon and; clamping means connected inside said openable housing and to said actuator means for receiving the responce from said sensing means and for releasablely clamping or unclamping said traveling piston in said openable housing means in response to the action of said actuator means.
- 8. The oil field assembly for gathering data from an oil well and producing said well as in claim 4 further comprising; an annulus means formed between said casing and said tubing string located therein,a high pressure fluid source means controllablely connected in fluid communication with said annulus means for controllably injecting high pressure fluids therein, and a valve means located at a predetermined position in said tubing string for allowing one direction fluid flow from said annulus means into said tubing string for pressuring said fluids in said tubing string and for driving said traveling piston up hole and for producing said well.
- 9. The oil field assembly for gathering data from an oil well and producing said well as in claim 8 further comprising;an additional valve means openablely connected in fluid communication with said well at said surface of said well for recover of said high pressure fluid for return to said high pressure fluid source means and reuse.
- 10. The oil field assembly for gathering data from an oil well and producing said well as in claim 8 wherein said valve means located at a predetermined position in said tubing string is located below said landing receiving means located at or near the bottom of said well.
- 11. The oil field assembly for gathering data from an oil well and producing said well as in claim 3 wherein said self regulating means connected to said traveling piston for sensing and responding to the differential pressures and flow rate of said fluid or lack thereof in said tubing string of said well for controlling the rate of descent or ascent further comprises;a sensor means connected to said traveling piston for continuously sensing the rate of descent and ascent, and; a second sensor means connected to said traveling piston for continuously sensing the conditions of the well during ascent, descent and at predetermined downhole position or positions of said well, and an actuator means connected to said sensor means for controlling, in response to said sensor means the speed of descent and ascent of said travelling piston in said tubing string of the well, by adjusting the differential pressures of the fluids of said well and the rate of fluid flow or lack thereof above and below said traveling piston in said tubing string of the well to allow the safe landing at said landing receiving means or at said landing housing means.
- 12. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 in which said traveling piston further comprises;a passage means through said traveling piston for allowing controlled fluid flow there through from above or below said traveling piston in said tubing string, and a valve means connected in fluid communication with said passage means for allowing ascent or descent of said traveling piston in said well by controlling the differential pressure above and below said traveling piston by adjusting the rate of fluid flow through said passage means in said traveling piston.
- 13. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 further comprising;a releasable locking means connected to said traveling piston for releasably self locking said traveling piston at said predetermined down hole position in said well.
- 14. The oil field assembly for gathering data from an oil well and producing said well as in claim 13 wherein said landing receiving means located in said well at predetermined location further comprises;a landing absorbing means located in said tubing string for absorbing the landing forces of said traveling piston upon landing, and for preventing damage to said instrument means, and a releasably latching means positioned proximate said landing absorbing means for releasably latching with said releasable locking means connected to said traveling piston at predetermined locations in said well for temporarily securing said traveling piston in said tubing string.
- 15. The oil field assembly for gathering data from an oil well and producing said well as in claim 14 wherein said landing absorbing means further comprises;a spring means to absorb said landing impact of said traveling piston upon landing.
- 16. The oil fid assembly for gathering data from an oil well and producing said well as in claim 13 wherein said locking means further comprises;a releasably latching means on said traveling piston for latching and unlatching said traveling piston at said predetermined downhole positions.
- 17. The oil field assembly for gathering data from an oil well and producing said well as in claim 16 wherein said releasably latching means on said traveling piston for latching and unlatching said traveling piston at said predetermined downhole positions further comprises;a pivotally mounted projection mounted for moving outwardly and inwardly from said traveling piston, a stop means positioned on said traveling piston for limiting said pivotally mounted outward movement of said projection and for providing a surface against which said pivotally mounted projection being stopped, an axle means connected to said pivotally mounted projection, a cam means connected to said axle means, a spring means connected to said pivotally mounted project for moving said pivotally mounted project outwardly from said traveling piston upon said traveling piston reaching said predetermined downhole position at said landing receiving means, at least two spring means connected to said traveling piston, and at least two positioning cam surface means compressed between said at least two spring means for receiving said cam means and allowing said pivotally mounted projection, and said axle means to be moved from one of said at least two positioning cam surface means to the other upon sufficient force being acted upon said pivotally mounted projection once stopped at said stop means.
- 18. The oil field assembly for gathering data from an oil well and producing said well as in claim 17 wherein said landing receiving means located at said predetermined downhole position further comprises; a recess means for receiving said pivotally mounted projection when said spring means drives said projection outwardly for releasable locking said traveling piston in place and for providing a surface against which said projection being driven to provide force sufficient to move said cam means connected to said axle means and for moving said cam means from said one of at least two positions to the other for allowing said projection to be driven to a position for passing said recess means for up hole movement.
- 19. The oil field assembly for gathering data from an oil well and producing said well as in claim 18 wherein said landing housing means located at or near the surface of the well further comprising; a reset means for moving said projection and cam means from said one of at least two positions to the other for allowing said projection to driven to a position for allowing said traveling piston to be moved back into said tubing string and into said well.
- 20. The oil field assembly for gathering data from an oil well and producing said well as in claim 19 wherein said reset means for moving said projection and cam means from said one of at least two position to the other further comprises; a bayonet means for insertion into said traveling piston as said traveling piston returns to said landing housing means at the surface of said well.
- 21. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 further comprising;a dart means having a male portion on the downhole end of said dart means for free fall insertion into said tubing string of the well for striking said releasably locking means on said traveling piston when said traveling piston is at said predetermined downhole position and for releasing said releasable locking means and said traveling piston for free movement, and a releasable locking means connected to said dart means for locking said releasable locking means on said traveling piston for movement with said traveling piston.
- 22. The oil field assembly for gathering data from an oil well and producing said well as in claim 21 wherein said traveling piston further comprises;a female receiving means located on the up hole end of said traveling piston and operationally connected to said releasable locking means for receiving said male portion of said dart means when free fall inserted into said tubing string of a well for actuating said releasable locking means and freeing said traveling piston from said predetermined position for travel in said tubing string.
- 23. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 further comprising;a computer means for connecting to said traveling piston for downloading data from said sensor means connected to said traveling piston.
- 24. The oil field assembly for gathering data from an oil well and producing said well as in claim 23 wherein said computer means for connecting to said traveling piston for downloading data from said sensor means connected to said traveling piston is remotely mounted at said landing housing means and remotely downloads said computer means for downloading data from said sensor means connected to said traveling piston.
- 25. The oil field assembly for gathering data from an oil well and producing said well as in claim 24 wherein said computer means for connecting to said traveling piston for downloading data from said sensor means connected to said traveling piston further comprises a non structural, data cable means connected to said traveling piston and said computer located at or near said landing housing means for receiving said data in real time as said data is gathered by said instrumentation means connected to said traveling piston at said well.
- 26. The oil geld assembly for gathering data from an oil well and producing said well as in claim 25 wherein said non structural, data cable means for connecting to said traveling piston for downloading data from said sensor means further comprises an optical non-structural, data cable means connected to said traveling piston.
- 27. The oil field assembly for gathering data from an oil well and producing said well as in claim 25 wherein said non-structural, data cable means for connecting to said traveling piston for downloading data from said sensor means further comprises an electrical non-structural, data cable means connected to said traveling piston.
- 28. The oil field assembly for gathering data from an oil well and producing said well as in claim 11 further comprising;electromagnetic telemetry means located at said landing housing means for transmitting and receiving electromagnetic waves from or to said instrumentation means connected to said traveling piston and; instrument means located on said traveling piston for transmitting and receiving electromagnetic waves from or to said electromagnetic telemetry means located at said landing housing means for communicating there with in real time.
US Referenced Citations (23)