Freestanding portable lamp display package

Information

  • Patent Grant
  • 6419085
  • Patent Number
    6,419,085
  • Date Filed
    Friday, October 5, 2001
    22 years ago
  • Date Issued
    Tuesday, July 16, 2002
    22 years ago
Abstract
A freestanding portable lamp package for product display that can be placed on a store shelf or the like. The package is freestanding and protects the product contained therein from damage during shipment and display and prevents the need for an individual to remove the product from such packaging and disturb the contents within, while displaying the product to the public. The package utilizes a minimum of packaging materials. The package features a handle on the back side to make it easy for the customer to carry the product and package.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to package design, more particularly to a freestanding portable table lamp package for product display.




2. General Background and State of the Art




Current packaging methods for portable table lamps include completely enclosing the lamp within a cardboard box, enclosing the lamp partially in a box, often referred to as a “window box,” or completely eliminating the box and simply placing the lamp loosely on the shelf.




Portable lamps packaged for retail sale in a completely enclosed box or “window box” generally have some type of photograph or descriptive text representing the item within. Portable lamps are either packaged with a shade chosen by the manufacturer or without a shade, allowing the customer to choose their own.




There are several inherent problems with these traditional methods of packaging. First, by completely enclosing the portable table lamp in a box, the customer is unable to fully view the true color or finish and shape of the lamp and must rely solely on the accuracy of the photo and accompanying text to describe the item. Many customers find this objectionable and therefore open the box and remove the lamp to get a positive view of the lamp. This often results in damaging the product, losing parts, etc., or making the item unfit for sale should they choose not to purchase the item.




Additionally, if the shade is sold separately, it is very difficult for the customer to visualize the complete lamp because the top (socket and neck) and bottom (base) are covered. This is generally due to the extra packaging material necessary to protect the lamp base during shipping.




More importantly, it is virtually impossible for the customer to select a properly sized shade for the table lamp without removing the lamp from the box and “trying on” several shades. This is critical, not only for the aesthetics of the table lamp, but the safety of the unit as a whole. An improperly sized shade (i.e., smaller than safely allowed by U.L. standards) can cause the shade to overheat and catch fire.




Secondly, typical window box types of packaging also have the same problems as an enclosed box package when trying to select an appropriate shade. While this type of packaging does make visible much of the lamp, giving the customer a more accurate description of most of the lamp, it still covers much of the neck and socket which makes it difficult to select an appropriate shade. Additionally, this type of packaging does not allow the customer to view the full side profile of the table lamp and, in some cases, the base of the lamp. This is particularly important with table lamps of an irregular shape.




Enclosed boxes and window boxes are constructed the way they are in order to pass “drop test” requirements by retail establishments in an effort to protect the lamp during shipping. Due to the extra cardboard, Styrofoam or other packaging materials necessary to accomplish this, the end result is a large box that takes up a lot of valuable shelf space, makes it difficult for the customer to carry and transport the box due Lo its bulkiness, and requires the customer to dispose of the excess packaging materials which contributes to the environmental problems of wasted resources and crowded landfills.




Thirdly, portable lamps placed loosely on a shelf are far more susceptible to damage. They are easily tipped over, resulting in broken bases, sockets, bent harps, etc. Cords are often tangled with other lamps which adds to the confusion. Lamps packaged using this method are often in disarray and do not present themselves well to the customer because they do hot have flat sides making them difficult to line up on the shelf and keep organized.




There is a need for a type of packaging that will allow the customer to see the entire lamp from one view angle without damaging the product or losing elements of the product while opening the package, that will allow the customer to effectively try on various shades, protect the lamp from damage during shipping and while on the shelf, and present the product well in an organized fashion to the customer.




INVENTION SUMMARY




It is an object of this invention to provide a freestanding portable lamp package for product display.




It is further the object of this invention to provide such a package which displays a fully or partially assembled product therein allowing the customer to examine the product without damage to the same or to the packaging.




It is another object of this invention to provide a freestanding portable lamp package for product display on a shelf wherein a plurality of lamps may be spaced and lined up on the shelf along with the tray the lamp is mounted in.




It is a further object of this invention to carry out the foregoing object by providing the packages containing the lamps with square sides that can abut against each other.




It is another object of this invention to carry out the foregoing objects wherein the package protects the product disposed therein from damage during shipping and display.




It is also an object of this invention to make the packaging more convenient for the customer to purchase and transport the packaging, as well as disposed of the packaging materials with minimum impact on landfills.




It is another object of this invention to allow the customer to select a shade, if the shade is sold separately, that will be visually acceptable to the customer while meeting basic safety standards.




These and other objects are preferably accomplished by providing a freestanding portable lamp package for product display. The packaging can be placed on a store shelf or the like. The package is freestanding and protects the product contained therein from damage during shipment and display and prevents the need for an individual to remove the product from such packaging and disturb the contents within, while displaying the product to the public. The package utilizes a minimum of packaging materials. The package features a handle on the back side to make it easy for the customer to carry the product and package.




It can be seen that there is disclosed a freestanding portable lamp display package that allows a customer to view completely the true color or finish and shape of the packaged table lamp. The customer can view the side profile of the table lamp. This is of particular importance where the lamp is irregularly shaped.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded view of a fixture and a mounting base for the same;





FIG. 2

is a perspective view of a foldable mounting structure to be used with the fixture and base of

FIG. 1

;





FIG. 3

is a perspective view of a blister base cover for covering the base of

FIG. 1

;





FIG. 4

is a perspective view illustrating the fixture and base of

FIG. 1

mounted in the packaging

FIGS. 2 and 3

;





FIG. 5

is a perspective view of a box to be used to enclose the assembly of

FIG. 4

;





FIG. 6

is a perspective view of the assembly of

FIG. 4

mounted in the box of

FIG. 5

;





FIG. 7

is an exploded view of a shipping assembly for two of the fixtures of

FIGS. 1

to


6


;





FIG. 8

is a view similar to

FIG. 6

eliminating the blister of FIG.


3


and showing the assembly totally wrapped in a blister;





FIG. 9

is a view similar to

FIG. 6

eliminating the blister of

FIG. 3

;





FIG. 10

is a view similar to

FIG. 6

showing a shade mounted on the fixture of

FIG. 6

;





FIG. 11

is an elevational view of a conventional lamp socket having a socket protector mounted thereon;





FIG. 12

is an elevational view of the socket protector alone of

FIG. 11

removed from the lamp;





FIG. 13

is a detailed view of a modification of the top of the packaging shown in

FIG. 6

;





FIG. 14

is an exploded view of a different lamp and mounting therefor;





FIG. 15

is a plan view of the underside of one of the components of

FIG. 14

;





FIG. 16

is an exploded view of a blister and lamp to be mounted therein;





FIG. 17

is an exploded view of the assembly of the lamp and blister of

FIG. 16

between a pair of packaging units;





FIG. 18

is a detailed view taken along line


18





18


of

FIG. 17

;





FIG. 19

is an exploded view of the packaging of two of the units of

FIGS. 14

to


18


;





FIG. 20

is an exploded view similar to

FIG. 14

showing another type of packaging;





FIG. 21

is a perspective view of a blister for packaging the unit of

FIG. 20

;





FIG. 22

is an exploded view of the packaging of the unit of

FIGS. 20 and 21

;





FIG. 23

is a perspective view of another embodiment of a lamp and packaging in accordance with the teachings of the invention;





FIG. 24

is a perspective view of the packaging alone of

FIG. 23

;





FIG. 25

is a bottom plan view of the inside of the box base of the packaging of

FIGS. 23 and 24

, the box panels open to show the partition panel therein;





FIG. 26

is a front elevational view of still another embodiment of a lamp and packaging in accordance with the teachings of the invention;





FIG. 27

is a side elevational view of the lamp and packaging of

FIG. 26

;





FIG. 28

is an elevational view of a portion of a lamp and packaging therefor illustrating one type of tie of the lamp to the package; and





FIG. 29

is a top view of the package of

FIG. 28

open to show the back side of the tie of FIG.


28


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to

FIG. 1

of the drawing, a conventional table lamp


10


is shown having a base


11


, a main body portion


12


and a light socket


13


at top. A collar


14


may be disposed between the socket


13


and body portion


12


. As seen in

FIG. 1

, a mounting base


15


of any suitable material, such as Styrofoam, cardboard, etc. is provided being generally planar and rectangular with a central opening


16


configured to the outer periphery of base


11


. As indicated by arrow


17


, base


11


may be mounted within opening


16


providing a flat support for lamp


10


.




As seen in

FIG. 2

, a support


18


of any suitable material, such as cardboard, is provided being of an elongated planar configuration having a first top flap


19


folded along fold line


20


to a second flap


21


extending generally normal to flap


19


forming a top wall. Flap


21


is connected to a vertical back panel


22


at fold line


23


and back panel


22


is connected to a panel


25


, at fold line


24


, extending normal to panel


22


forming a bottom wall. A front panel


26


is connected to bottom wall


25


at fold line


27


which panel


26


is folded back on top of panel


25


in assembly, as will be discussed. A plurality of slits


100


may be provided in panels


25


and


26


, slits


100


in panel


26


being aligned with slits


100


in panel


25


when folded thereon for reasons to be discussed.




As seen in

FIG. 3

, a blister


28


of a transparent plastic material may be provided having a slotted opening for insertion onto base


15


of FIG.


1


. That is, base


15


, with base


11


of lamp


10


inserted thereon, is received within the blister


28


and arcuate cutout portion


29


surrounds the upper portion of base


11


of lamp


10


as seen in FIG.


4


. Also as seen in

FIG. 4

, if lamp


10


has a harp


30


(see also

FIG. 2

) associated therewith, the harp


30


may be placed flat against back wall


22


with the free ends


31


,


32


extending through openings


33


(

FIG. 4

) in tabs


34


punched or cut out of back wall


22


and folded along fold lines


35


.




As seen in

FIG. 5

, a box


36


, with suitable indicia thereon, if desired, may be provided having a front wall


37


, a rear wall


38


, and a cutout portion


45


in front wall


37


configured similarly to fixture


10


. Box


36


also has a top hinged flap


39


, with a front fold tab


40


hinged thereto at fold line


41


. Flap


39


is hinged to front wall


36


at fold line


41


′. Right and left side flaps


42


,


43


, respectively, are hinged to side walls


42


′,


43


′, respectively, along fold lines


42


″,


43


″, respectively. A hinged cutout locking tab


44


is hinged to back wall


38


. As seen in

FIG. 6

, fixture


10


is inserted into box


35


with the bottom blister


26


extending out beyond front wall


37


with fixture


10


disposed within cutout portion


45


and extending thereout. Side flaps


42


,


43


are folded inwardly and top flap


49


is folded over side flaps


42


,


43


with front folded flap


40


extending downwardly against the inside of rear wall


38


. Locking flap


44


is then locked into a slot


46


(

FIG. 5

) at the intersection of top flap


49


and flap


40


along the fold line


41


thereof. Tabs


101


,


102


(

FIG. 5

) lock into aligned slits


100


in flaps


25


,


26


(FIG.


2


).




The final assembly is shown in FIG.


6


. The fixture


10


is packaged in a manner in which it is freestanding on a shelf or the like. One or more of the packaged fixtures can be placed side by side in a carton for shipping. Obviously, fixture


10


may be of any suitable outer configuration, the cutout area


45


of front panel


37


(

FIG. 5

) being configured similarly.




This is shown in

FIG. 7

wherein a base


47


, which may be of cardboard or the like, is shown having a generally rectangular bottom planar wall


48


, a front upstanding wall


49


, a rear upstanding wall


50


, and right and left side walls


51


,


52


, respectively, interconnecting front and rear walls


49


,


50


, forming a peripheral wall for base


47


. Wall


50


may be higher than wall


49


as shown, and side walls


51


,


52


may taper downwardly toward front wall


49


as shown.




A pair of fixtures


10


, mounted as in

FIG. 6

, are placed within base


47


as indicated by arrow


53


. A partition


54


may be provided which is placed over the tops of the two fixtures


10


, as indicated by arrow


55


, and has a pair of cutout areas


56


,


57


, that block the sockets of the two lamps when placed downwardly on top thereof as indicated by arrow


55


. A carton


58


, having a top wall


59


, front and rear walls


60


(only front wall


60


visible in FIG.


7


), and side walls


61


(only side wall


61


visible in

FIG. 7

) is provided, open at the bottom, which is placed over partition


54


, the two fixtures


10


and base


47


, as indicated by arrow


62


, forming a shipping package for two of the fixtures of

FIGS. 1

to


6


. A die cut slot


500


may be provided in wall


37


for easy transport of the packaged lamp.




Although two such fixtures are shown in

FIG. 7

, obviously three or more may be packaged in like manner. Also, various pieces of cardboard, styrofoam, or other suitable materials may be inserted inside of box


58


around or between the lamps for cushioning purposes. Also, although a blister


28


is used to hold flaps


25


,


26


in place and encircle and protect base


11


, blister


28


may be eliminated and the entire assembly of

FIG. 6

, without blister


28


, may be wrapped in a protective blister


103


, as seen in

FIG. 8

, conforming to the outer configuration of fixture


12


.




Blister


28


may be eliminated, as discussed above, and the assembly of

FIG. 6

, without blister


28


, may be packaged as in

FIG. 7

without any blister at all. This is shown in FIG.


9


.




Although fixture


10


is shown without a shade, one may be provided as shown in FIG.


10


. Thus, shade


104


may extend out of cutout portion


105


in box


106


(otherwise identical to box


36


) as shown. The package of

FIG. 10

may or may not include blister


28


and may or may not be encased in a full blister as in FIG.


8


. The electric cord


106


(

FIG. 1

) of fixture


10


may be hidden inside of or under the base


15


.




The customer can see the lamp in contour and thus does not have to rely solely on the manufacturer's representation of the table lamp as described on the box by a photograph or verbiage. The customer does not have to remove the table lamp from the packaging to obtain a positive view, which often results in damaging the product or the packaging, rendering it non-saleable or non-usable.




Referring now to

FIG. 14

of the drawing, a conventional table lamp


600


is shown having a base


601


, a main body portion


602


and a light socket


603


at top. A collar


604


may be disposed between the socket


603


and body portion


602


. Mounting base


605


, of any suitable material such as styrofoam, cardboard, etc., is provided being generally planar and rectangular with a central opening


606


configured to the outer periphery of base


601


.




A planar support panel


607


, which may be of cardboard or plastic or the like, is provided having a die cut slot


608


at top and a cut-out portion


609


configured to lamp


600


. The bottom of panel


607


, forming the bottom ends


610


,


611


of panel


607


, may be tapered to fit around base


601


, as will be discussed. A box


612


, which may be of cardboard or plastic, is provided having a top planar panel


613


with a central opening


614


and four foldable side panels


617


through


619


which fold about base


605


.




As seen in

FIG. 14

, base


605


may have a pair of spaced triangular slots


620


,


621


on each side of opening


606


. As seen in

FIG. 15

, these slots


620


,


621


extend through base


605


, which may be of styrofoam, and provide holes for lamp wire and plug


622


(

FIG. 1

) of lamp


600


. A lamp harp


623


,

FIG. 15

, may be mounted in the underside of base


605


.




As indicated by the arrows


624


through


626


in

FIG. 14

, panel


607


is mounted onto lamp


600


as indicated by arrow


624


. Box


612


is folded about base


605


as indicated by arrow


625


. Lamp base


601


is mounted in aligned openings


614


,


606


as indicated by arrow


626


.




A clamshell blister


627


,

FIG. 16

, which may be of plastic, is provided having a pair of panels


628


,


629


hinged along fold line


630


. A die cut slot


631


is provided at the top of each panel. A plurality of mating snaps


632


,


633


may be provided on the respective panels


628


,


629


, respectively, so the panels snap fit together.




Each panel


628


,


629


has a concave blistered portion


634


,


635


, respectively, contoured to the outer periphery of lamp


600


and about one-half the thickness thereof in depth. Each panel


628


,


629


terminates at its bottom in a blistered base portion


636


having a box-like configuration for receiving one-half of base


612


therein as will be discussed. The upper wall


637


of base portion


636


has a convex blister section


638


conforming to the base of lamp


600


.




Lamp


600


, mounted in panel


607


, and to box


612


and base


605


, as discussed with respect to

FIG. 14

, is received within the contoured blister portions


634


,


635


of blister


627


as indicated by arrow


639


. Box


612


enters the base portion


636


of each panel


628


,


629


.




The assembly of lamp


600


to a shipping package is shown in

FIG. 17. A

pair of rectangular shipping box portions


640


,


641


are provided as tall as panels


628


,


629


and as wide as box


612


. These box portions may be of styrofoam and each has a plurality of cut-out areas


642


to reduce weight and product. Each portion


640


,


641


has a concave contoured area


643


configured to lamp


600


. The bottom


644


of each portion


640


,


641


is undercut to fit about and conform to the upper area of base


601


of lamp


600


. Thus, box portions


640


,


641


, as indicated by arrows


645


,


646


. are mounted together sandwiching lamp


600


and panel


607


therebetween with bottoms


644


resting on top of box


612


. The edges


648


,


649


of panels


628


,


629


, respectively,

FIG. 16

, have mating channel sections


649


,


650


(see

FIG. 18

) that snap together.




As seen in

FIG. 19

, two lamp units


651


,


652


, packaged as heretofore discussed, may be disposed in a generally rectangular shipping tray


653


, as indicated by arrow


659


, having a front wall


654


, a back wall


655


, higher than wall


654


, and tapered side walls


656


,


657


.




A packaging insert


658


, which may be rectangular and of cardboard or styrofoam, conforming to the width and length of units


651


,


652


, is mounted on the top of units


651


,


652


, as indicated by arrow


660


. Finally, a shipping box


661


, open at bottom and closed at top by top wall


662


, and having interconnected side walls


663


, is mounted over insert


658


and units


651


,


652


, as indicated by arrow


664


, enclosing tray


653


. Of course, suitable packing tape may be used.




Another variation is shown in FIG.


20


. Here, lamp


665


, having a socket


666


, a main body portion


667


, and a base


668


, is mounted to base


605


and to box


612


. Base


605


and box


612


are identical to box


612


and base


605


heretofore discussed. However, in this embodiment, panel


607


is replaced by a pair of panels


669


,


670


, each generally rectangular, and each having a bottom wall


671


conforming to base


668


.




Blister


671


(

FIG. 21

) differs from blister


627


having a pair of hinged blister portions


672


,


673


, each having a contoured concave portion


674


,


675


, respectively, conforming to lamp


665


, and each terminating at its lower end in a one-half box portion (portions


676


,


677


, respectively), each having a common interconnecting panel


676


′, which, when brought together, form a box enclosing box


612


with lamp


665


mounted thereon, as heretofore discussed with respect to FIG.


16


. The final position of lamp


665


, with blister


671


mounted thereto and encompassing panels


669


,


670


therebetween, is shown in FIG.


22


. Units


640


and


641


are identical to the like units of

FIG. 17

except that contoured portion


678


conforms to lamp


665


. The side edges of blister portions


672


,


673


interlock as previously discussed with respect to FIG.


18


. The packaged lamp of

FIGS. 21 and 22

may be packaged along with another unit as heretofore discussed with respect to FIG.


19


.




As seen in

FIG. 23

, a lamp


700


having a socket


701


, a main body portion


702


, a collar


703


, and a base


704


may be mounted in a box


705


(similar to aforementioned box


612


) having an opening


706


therein. Base


704


fits into the box


705


protruding through opening


706


. A blister package


707


is provided having a first upright front panel section


708


terminating in one-half of a box portion


709


at bottom (see FIG.


24


). Package


707


also has a second upright rear panel section


710


also terminating at bottom in one-half of a box portion


711


. A slot


712


is formed at the top of each section


708


,


710


for carrying the package. Each section


708


,


710


has a contoured mid-portion


713


configured to one-half of the lamp


700


. Thus, the lamp


700


is mounted and packaged between the mating contoured portions


713


.




As seen in

FIG. 25

, the underside of box


705


may have a panel


714


with a harp


715


mounted thereon, the panel


714


having a slot


716


receiving the plug and cord


717


of lamp


700


therethrough.




As seen in

FIG. 26

, lamp


718


is provided also having a socket


719


, a collar


720


, a main body portion


721


, and a base


722


. A box


723


, similar to box


705


having opening


724


, is provided. A panel


725


extends upwardly from about the middle of box


723


(see FIG.


27


). Panel


725


is configured at cutout area


726


to conform to the upper surface of base


722


and is also configured at area


727


(

FIG. 26

) to the outer configuration of lamp


718


. It is noted that a blister package


728


, similar to package


707


, encompasses lamp


718


but extends upwardly only about one-half of the length of lamp


718


. Thus, blister package


728


has a pair of upright back to back panels


729


enclosing lamp


718


, each having a one-half bottom base portion


731


(

FIG. 26

) and a contoured portion


732


(

FIG. 27

) conforming to lamp


718


and enclosing base


722


. In both the embodiments of

FIGS. 25 and 27

, mating snap portions


733


(

FIG. 24

) and


734


(

FIG. 26

) may be provided for snapping the panels together.




As seen in

FIG. 28

, a tie strap


735


, which may be a plastic strip, may be used to secure the body portion


736


of lamp


737


to its packaging


738


. As seen in

FIG. 29

, the strap


735


protrudes through the packaging panel


739


and its free ends interlock to lock the lamp


737


to package


738


.




Although a particular type of lamp and packaging is shown in

FIGS. 28 and 29

, obviously such tie strap


735


may be used in any of the embodiments herein by securing the lamp to its respective package.




The packaging system disclosed herein safely harbors loose components, such as a harp, finial or cord, which can otherwise become disorganized, lost or tangled and cause damage to the product or neighboring products. The cord is placed toward the back of the lamp and is stored out of the way where it could otherwise become tangled or detract from the “presentation” of the lamp. If the shade is sold separately from the lamp base, this packaging system allows the customer to “try on” various shades in order to select an appropriate sized shade which is critical for aesthetics and safety reasons. This allows the customer to actually see the final product.




The package system disclosed herein makes it possible for a customer to tell what type of shade harp needs to be used. There are various types of shade harps—one type is known which fits around the socket; another type of harp which fits into a special bracket that is mounted below the socket (hence the importance of seeing the socket); and there is a clip-on harp which clips to the bulb when installed on the lamp.




The socket and the neck of the lamp rests against the cardboard insert which makes it possible for the customer to view the neck and socket of the table lamp, which is critical in sizing a shade.




The packaging system disclosed herein may utilize Styrofoam, cardboard, or other suitable material behind the neck and socket area to give additional protection to this area of the lamp.




The harp bracket on the fixture is placed parallel to the cardboard insert for aesthetic and protection purposes. The packaging system of the invention may utilize a removable, discardable, socket-protecting device made of metal, wire, plastic or other suitable material which is inserted into the harp bracket of the lamp as if it were a harp and which extends over the socket. The customer is able to view the base of the table lamp. This is particularly important for lamps with an irregular shape. The packaging system herein has a support in the front of the lamp base that does not completely cover or hide the lamp base, preferably of clear plastic (but can also be cardboard, Styrofoam, shrink-wrap or other suitable material) to hold the lamp in place in the package and to protect the lamp.




The packaging system of the invention may utilize a simple support made of cardboard, clear plastic, Styrofoam, shrink-wrap or other suitable material to hold the lamp base in place and to protect it from damage. It may also utilize a complete clear plastic blister, shrink-wrap or other suitable material, to completely cover the lamp base, or lamp base and shade, to hold it in place and protect it from damage.




Additionally, this packaging system may utilize a clear plastic blister, shrink-wrap or other suitable material, to completely or partially cover the lamp base, or lamp base and shade, to hold it in place and protect it from damage. This packaging system also has a cardboard insert, generally of rectangular shape, that fits behind the table lamp. The insert has recessed or partially recessed areas in it, generally following the silhouette of the lamp, which allows the fixture to safely nest into the insert approximately one-third of the way, giving it protection and providing a background to display the lamp against and allow for descriptive text while providing protection from damage. This insert has squared off sides for easy organization, upkeep on shelves versus loose lamps. This insert gives the lamp base more stability and prevents the lamp from falling over, which oftentimes damages the base, socket, harp assembly, etc., as seen with loose lamps. The insert has a perforated die cut slot


500


creating a handle for the customer to easily carry the lamp and package, unlike the oversized bulky boxes commonly used. If desired, instead of die cut slot


500


as seen in

FIG. 6

, a slot


501


may be provided in top wall


39


, otherwise identical to wall


39


, receiving a strap handle


502


through slot


501


for transporting the unit. Strap handle


502


may be secured to a panel secured to the underside of wall


39


′ as is known in the art.




The cardboard insert may have a single, double or more than double layer of cardboard or other suitable material under the lamp base to give it additional support. The lamp fixture may be tied or secured to the package insert by means of one or more plastic strip ties or other suitable materials.




The packaging system of the invention allows each lamp to be tray-packaged for faster stocking of two or more lamps with more than one item of the same table lamp and yet still be visible when viewed from the side profile, which is very beneficial in retail establishments where product is displayed at the end of an aisle. When a tray is empty, the person stocking the shelf simply needs to pull the back tray forward. This is helpful when a deep shelf is used so the person does not need to climb on the shelf or use a ladder to reach the products in the back.




The packaging system of the invention reduces the amount of shelf space necessary to display the table lamp, as much of the packaging materials normally included in the individual box in order to pass mandatory “drop tests” by retail establishments is removed and disposed of with the master shipping carton. The system of packaging herein utilizes removable Styrofoam or cardboard inserts between the lamps packaged in the master shipping which decreases the overall amount of cardboard necessary. These inserts may be discarded at the time the product is put on the shelf. The end result is a more saleable product in the store with less wasted shelf space and gives the customer a much smaller package to handle. When the customer buys the product, the packaging disclosed herein takes less room in the shopper's cart than traditional packaging, which allows the customer to continue shopping.




The lamp may have a socket protector


300


(see also

FIG. 12

) mounted to the socket base


301


(

FIG. 11

) protecting socket


302


. A cylindrical socket protective sleeve


303


, of cardboard or the like, may be disposed inside of socket


302


. Protector


300


(

FIG. 12

) is generally U-shaped, having spaced elongated legs


304


,


305


and a Bail portion


308


interconnecting the legs at top which legs


305


,


304


respectively, snap into suitable brackets


306


,


307


, respectively (

FIG. 11

) of socket base


301


as is well known in the art. Thus, socket


302


is protected during shipment and sleeve


303


and protector


300


can be removed by the customer.




Additionally, the removable cardboard is generally recycled by retail establishments which reduces the impact on environmental landfills as opposed to simply being thrown away by the consumer.




Although a particular embodiment of the invention is disclosed, variations thereof may occur to an artisan and the scope of the invention should only be limited by the scope of the appended claims.



Claims
  • 1. A package assembly for a light fixture comprising:a light fixture having a socket at top, a lamp base at bottom, and a contoured main body portion interconnecting the lamp base and the socket; a mounting base having an opening contoured to the outer periphery of the lamp base receiving said lamp base therein; a box encompassing said mounting base having an opening therethrough receiving the base of said lamp therein; at least one panel encompassing said light fixture having a cut-out section conforming to the outer configuration of said light fixture, said light fixture mounted within said cutout section; and a blister having a pair of hinged blister portions, each of said blister portions having a concave contoured portion conforming to one half of the outer contour of said light fixture sandwiching said light fixture, said box and said mounting base therebetween.
  • 2. The assembly of claim 1 wherein each of said blister portions has a bottom one-half box portion receiving said box therein.
  • 3. The assembly of claim 2 wherein each box portion has an upper surface contoured to said lamp base.
  • 4. The assembly of claim 1 wherein each of said blister portions has a bottom one-half box portion with an integral wall forming the bottom wall of said box portions receiving said box therein.
  • 5. The assembly of claim 4 wherein each box portion has an upper surface contoured to said lamp base.
  • 6. The assembly of claim 1 wherein a pair of panels are provided, each of said panels contoured to said lamp base.
  • 7. The assembly of claim 1 wherein said light fixture has an electrical wire and plug and said mounting base has an opening through said mounting base for receiving said wire and plug therein.
  • 8. The assembly of claim 7 wherein said mounting base has a lamp harp mounted on the underside thereof.
  • 9. The assembly of claim 1 including a pair of packaging units, each of said units having a concave contoured portion contoured to about one-half of the outer configuration of said light fixture, said concave portions facing said light fixture and sandwiching said light fixture therebetween, said light fixture received within said concave contoured portions.
  • 10. The assembly of claim 9 wherein at least two light fixtures are disposed side by side on a tray, and a shipping box is mounted over said light fixtures and said tray.
  • 11. The assembly of claim 1 including a tie strap encircling a portion of the lamp and said package tying said lamp to said package.
  • 12. A package assembly for a light fixture comprising:a light fixture having a socket at top, a lamp base at bottom, and a contoured main body portion interconnecting the lamp base and the socket; a mounting base having an opening contoured to the outer periphery of the lamp base receiving said lamp base therein; a box encompassing said mounting base having an opening therethrough receiving the base of said lamp therein; and a blister having a pair of hinged blister portions, each of said blister portions having a concave contoured portion conforming to one-half of the outer contour of said light fixture sandwiching said light fixture, said box and said mounting base therebetween.
  • 13. The assembly of claim 12 wherein each of said blister portions has a bottom one-half box portion receiving said box therein.
  • 14. The assembly of claim 13 wherein each box portion has an upper surface contoured to said lamp base.
  • 15. The assembly of claim 12 wherein said box has a panel therein having an upper and lower surface with a slot therethrough, said panel having a lamp harp mounted therein, said lamp having a plug and cord protruding through said slot into said box.
  • 16. The assembly of claim 12 including a tie strap encircling a portion of the lamp and said package tying said lamp to said package.
  • 17. A package assembly for a light fixture comprising:a light fixture having a socket at top, a lamp base at bottom, and a contoured main body portion interconnecting the lamp base and the socket; a mounting base having an opening contoured to the outer periphery of the lamp base receiving said lamp base therein; a box encompassing said mounting base having an opening therethrough receiving the base of said lamp therein; at least one panel having an upper surface encompassing said light fixture having a cutout section conforming to the outer configuration of said light fixture, said light fixture mounted within said cutout section, said panel extending partway up said lamp to said main body portion; and a blister having a pair of hinged blister portions, each of said blister portions extending up to the upper surface of said panel and having a concave contoured portion conforming to one-half of the outer contour of said light fixture sandwiching said light fixture, said box and said mounting base therebetween.
  • 18. The assembly of claim 17 wherein each of said blister portions has a bottom one-half box portion receiving said box therein.
  • 19. The assembly of claim 18 wherein each box portion has an upper surface contoured to said lamp base.
  • 20. The assembly of claim 17 wherein said box has a panel therein having an upper and lower surface with a slot therethrough, said panel having a lamp harp mounted thereon, said lamp having a plug and cord protruding through said slot into said box.
  • 21. The assembly of claim 17 including a tie strap encircling a portion of the lamp and said package tying said lamp to said package.
Parent Case Info

This is a divisional of Ser. No. 09/814,906 filed Mar. 22, 2001 now U.S. Pat. No. 6,325,209.

US Referenced Citations (9)
Number Name Date Kind
3064402 Crane, Jr. Nov 1962 A
4099612 Hanson Jul 1978 A
4415084 Hauser Nov 1983 A
D309262 Coiner Jul 1990 S
5002187 Rysner Mar 1991 A
D321323 Nakamura Nov 1991 S
5890593 Humphrey Apr 1999 A
5947291 Humphrey Sep 1999 A
6325209 Humphrey Dec 2001 B1