Information
-
Patent Grant
-
6325209
-
Patent Number
6,325,209
-
Date Filed
Thursday, March 22, 200123 years ago
-
Date Issued
Tuesday, December 4, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Oppenheimer Wolff & Donnelly LLP
-
CPC
-
US Classifications
Field of Search
US
- 206 320
- 206 326
- 206 461
- 206 470
- 206 471
- 206 736
- 206 775
- 206 776
- 206 779
-
International Classifications
-
Abstract
A freestanding portable lamp package for product display that can be placed on a store shelf or the like. The package is freestanding and protects the product contained therein from damage during shipment and display and prevents the need for an individual to remove the product from such packaging and disturb the contents within, while displaying the product to the public. The package utilizes a minimum of packaging materials. The package features a handle on the back side to make it easy for the customer to carry the product and package.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to package design, more particularly to a freestanding portable table lamp package for product display.
2. General Background and State of the Art
Current packaging methods for portable table lamps include completely enclosing the lamp within a cardboard box, enclosing the lamp partially in a box, often referred to as a “window box,” or completely eliminating the box and simply placing the lamp loosely on the shelf.
Portable lamps packaged for retail sale in a completely enclosed box or “window box” generally have some type of photograph or descriptive text representing the item within. Portable lamps are either packaged with a shade chosen by the manufacturer or without a shade, allowing the customer to choose their own.
There are several inherent problems with these traditional methods of packaging. First, by completely enclosing the portable table lamp in a box, the customer is unable to fully view the true color or finish and shape of the lamp and must rely solely on the accuracy of the photo and accompanying text to describe the item. Many customers find this objectionable and therefore open the box and remove the lamp to get a positive view of the lamp. This often results in damaging the product, losing parts, etc., or making the item unfit for sale should they choose not to purchase the item.
Additionally, if the shade is sold separately, it is very difficult for the customer to visualize the complete lamp because the top (socket and neck) and bottom (base) are covered. This is generally due to the extra packaging material necessary to protect the lamp base during shipping.
More importantly, it is virtually impossible for the customer to select a properly sized shade for the table lamp without removing the lamp from the box and “trying on” several shades. This is critical, not only for the aesthetics of the table lamp, but the safety of the unit as a whole. An improperly sized shade (i.e., smaller than safely allowed by U.L. standards) can cause the shade to overheat and catch fire.
Secondly, typical window box types of packaging also have the same problems as an enclosed box package when trying to select an appropriate shade. While this type of packaging does make visible much of the lamp, giving the customer a more accurate description of most of the lamp, it still covers much of the neck and socket which makes it difficult to select an appropriate shade. Additionally, this type of packaging does not allow the customer to view the full side profile of the table lamp and, in some cases, the base of the lamp. This is particularly important with table lamps of an irregular shape.
Enclosed boxes and window boxes are constructed the way they are in order to pass “drop test” requirements by retail establishments in an effort to protect the lamp during shipping. Due to the extra cardboard, Styrofoam or other packaging materials necessary to accomplish this, the end result is a large box that takes up a lot of valuable shelf space, makes it difficult for the customer to carry and transport the box due to its bulkiness, and requires the customer to dispose of the excess packaging materials which contributes to the environmental problems of wasted resources and crowded landfills.
Thirdly, portable lamps placed loosely on a shelf are far more susceptible to damage. They are easily tipped over, resulting in broken bases, sockets, bent harps, etc. Cords are often tangled with other lamps which adds to the confusion. Lamps packaged using this method are often in disarray and do not present themselves well to the customer because they do not have flat sides making them difficult to line up on the shelf and keep organized.
There is a need for a type of packaging that will allow the customer to see the entire lamp from one view angle without damaging the product or losing elements of the product while opening the package, that will allow the customer to effectively try on various shades, protect the lamp from damage during shipping and while on the shelf, and present the product well in an organized fashion to the customer.
INVENTION SUMMARY
It is an object of this invention to provide a freestanding portable lamp package for product display.
It is further the object of this invention to provide such a package which displays a fully or partially assembled product therein allowing the customer to examine the product without damage to the same or to the packaging.
It is another object of this invention to provide a freestanding portable lamp package for product display on a shelf wherein a plurality of lamps may be spaced and lined up on the shelf along with the tray the lamp is mounted in.
It is a further object of this invention to carry out the foregoing object by providing the packages containing the lamps with square sides that can abut against each other.
It is another object of this invention to carry out the foregoing objects wherein the package protects the product disposed therein from damage during shipping and display.
It is also an object of this invention to make the packaging more convenient for the customer to purchase and transport the packaging, as well as disposed of the packaging materials with minimum impact on landfills.
It is another object of this invention to allow the customer to select a shade, if the shade is sold separately, that will be visually acceptable to the customer while meeting basic safety standards.
These and other objects are preferably accomplished by providing a freestanding portable lamp package for product display. The packaging can be placed on a store shelf or the like. The package is freestanding and protects the product contained therein from damage during shipment and display and prevents the need for an individual to remove the product from such packaging and disturb the contents within, while displaying the product to the public. The package utilizes a minimum of packaging materials. The package features a handle on the back side to make it easy for the customer to carry the product and package.
It can be seen that there is disclosed a freestanding portable lamp display package that allows a customer to view completely the true color or finish and shape of the packaged table lamp. The customer can view the side profile of the table lamp. This is of particular importance where the lamp is irregularly shaped.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded view of a fixture and a mounting base for the same;
FIG. 2
is a perspective view of a foldable mounting structure to be used with the fixture and base of
FIG. 1
;
FIG. 3
is a perspective view of a blister base cover for covering the base of
FIG. 1
;
FIG. 4
is a perspective view illustrating the fixture and base of
FIG. 1
mounted in the packaging of
FIGS. 2 and 3
;
FIG. 5
is a perspective view of a box to be used to enclose the assembly of
FIG. 4
;
FIG. 6
is a perspective view of the assembly of
FIG. 4
mounted in the box of
FIG. 5
;
FIG. 7
is an exploded view of a shipping assembly for two of the fixtures of
FIGS. 1
to
6
;
FIG. 8
is a view similar to
FIG. 6
eliminating the blister of FIG.
3
and showing the assembly totally wrapped in a blister;
FIG. 9
is a view similar to
FIG. 6
eliminating the blister of
FIG. 3
;
FIG. 10
is a view similar to
FIG. 6
showing a shade mounted on the fixture of
FIG. 6
;
FIG. 11
is an elevational view of a conventional lamp socket having a socket protector mounted thereon;
FIG. 12
is an elevational view of the socket protector alone of
FIG. 11
removed from the lamp;
FIG. 13
is a detailed view of a modification of the top of the packaging shown in
FIG. 6
;
FIG. 14
is an exploded view of a different lamp and mounting therefor;
FIG. 15
is a plan view of the underside of one of the components of
FIG. 14
;
FIG. 16
is an exploded view of a blister and lamp to be mounted therein;
FIG. 17
is an exploded view of the assembly of the lamp and blister of
FIG. 16
between a pair of packaging units;
FIG. 18
is a detailed view taken along line
18
—
18
of
FIG. 17
;
FIG. 19
is an exploded view of the packaging of two of the units of
FIGS. 14
to
18
;
FIG. 20
is an exploded view similar to
FIG. 14
showing another type of packaging;
FIG. 21
is a perspective view of a blister for packaging the unit of
FIG. 20
;
FIG. 22
is an exploded view of the packaging of the unit of
FIGS. 20 and 21
;
FIG. 23
is a perspective view of another embodiment of a lamp and packaging in accordance with the teachings of the invention;
FIG. 24
is a perspective view of the packaging alone of
FIG. 23
;
FIG. 25
is a bottom plan view of the inside of the box base of the packaging of
FIGS. 23 and 24
, the box panels open to show the partition panel therein;
FIG. 26
is a front elevational view of still another embodiment of a lamp and packaging in accordance with the teachings of the invention;
FIG. 27
is a side elevational view of the lamp and packaging of
FIG. 26
;
FIG. 28
is an elevational view of a portion of a lamp and packaging therefor illustrating one type of tie of the lamp to the package; and
FIG. 29
is a top view of the package of
FIG. 28
open to show the back side of the tie of FIG.
28
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to
FIG. 1
of the drawing, a conventional table lamp
10
is shown having a base
11
, a main body portion
12
and a light socket
13
at top. A collar
14
may be disposed between the socket
13
and body portion
12
. As seen in
FIG. 1
, a mounting base
15
of any suitable material, such as Styrofoam, cardboard, etc. is provided being generally planar and rectangular with a central opening
16
configured to the outer periphery of base
11
. As indicated by arrow
17
, base
11
may be mounted within opening
16
providing a flat support for lamp
10
.
As seen in
FIG. 2
, a support
18
of any suitable material, such as cardboard, is provided being of an elongated planar configuration having a first top flap
19
folded along fold line
20
to a second flap
21
extending generally normal to flap
19
forming a top wall. Flap
21
is connected to a vertical back panel
22
at fold line
23
and back panel
22
is connected to a panel
25
, at fold line
24
, extending normal to panel
22
forming a bottom wall. A front panel
26
is connected to bottom wall
25
at fold line
27
which panel
26
is folded back on top of panel
25
in assembly, as will be discussed. A plurality of slits
100
may be provided in panels
25
and
26
, slits
100
in panel
26
being aligned with slits
100
in panel
25
when folded thereon for reasons to be discussed.
As seen in
FIG. 3
, a blister
28
of a transparent plastic material may be provided having a slotted opening for insertion onto base
15
of FIG.
1
. That is, base
15
, with base
11
of lamp
10
inserted thereon, is received within the blister
28
and arcuate cutout portion
29
surrounds the upper portion of base
11
of lamp
10
as seen in FIG.
4
. Also as seen in
FIG. 4
, if lamp
10
has a harp
30
(see also
FIG. 2
) associated therewith, the harp
30
may be placed flat against back wall
22
with the free ends
31
,
32
extending through openings
33
(
FIG. 4
) in tabs
34
punched or cut out of back wall
22
and folded along fold lines
35
.
As seen in
FIG. 5
, a box
36
, with suitable indicia thereon, if desired, may be provided having a front wall
37
, a rear wall
38
, and a cutout portion
45
in front wall
37
configured similarly to fixture
10
. Box
36
also has a top hinged flap
39
, with a front fold tab
40
hinged thereto at fold line
41
. Flap
39
is hinged to front wall
36
at fold line
41
′. Right and left side flaps
42
,
43
, respectively, are hinged to side walls
42
′,
43
′, respectively, along fold lines
42
″,
43
″, respectively. A hinged cutout locking tab
44
is hinged to back wall
38
. As seen in
FIG. 6
, fixture
10
is inserted into box
35
with the bottom blister
26
extending out beyond front wall
37
with fixture
10
disposed within cutout portion
45
and extending thereout. Side flaps
42
,
43
are folded inwardly and top flap
49
is folded over side flaps
42
,
43
with front folded flap
40
extending downwardly against the inside of rear wall
38
. Locking flap
44
is then locked into a slot
46
(
FIG. 5
) at the intersection of top flap
49
and flap
40
along the fold line
41
thereof. Tabs
101
,
102
(
FIG. 5
) lock into aligned slits
100
in flaps
25
,
26
(FIG.
2
).
The final assembly is shown in FIG.
6
. The fixture
10
is packaged in a manner in which it is freestanding on a shelf or the like. One or more of the packaged fixtures can be placed side by side in a carton for shipping. Obviously, fixture
10
may be of any suitable outer configuration, the cutout area
45
of front panel
37
(
FIG. 5
) being configured similarly.
This is shown in
FIG. 7
wherein a base
47
, which may be of cardboard or the like, is shown having a generally rectangular bottom planar wall
48
, a front upstanding wall
49
, a rear upstanding wall
50
, and right and left side walls
51
,
52
, respectively, interconnecting front and rear walls
49
,
50
, forming a peripheral wall for base
47
. Wall
50
may be higher than wall
49
as shown, and side walls
51
,
52
may taper downwardly toward front wall
49
as shown.
A pair of fixtures
10
, mounted as in
FIG. 6
, are placed within base
47
as indicated by arrow
53
. A partition
54
may be provided which is placed over the tops of the two fixtures
10
, as indicated by arrow
55
, and has a pair of cutout areas
56
,
57
, that block the sockets of the two lamps when placed downwardly on top thereof as indicated by arrow
55
. A carton
58
, having a top wall
59
, front and rear walls
60
(only front wall
60
visible in FIG.
7
), and side walls
61
(only side wall
61
visible in
FIG. 7
) is provided, open at the bottom, which is placed over partition
54
, the two fixtures
10
and base
47
, as indicated by arrow
62
, forming a shipping package for two of the fixtures of
FIGS. 1
to
6
. A die cut slot
500
may be provided in wall
37
for easy transport of the packaged lamp.
Although two such fixtures are shown in
FIG. 7
, obviously three or more may be packaged in like manner. Also, various pieces of cardboard, styrofoam, or other suitable materials may be inserted inside of box
58
around or between the lamps for cushioning purposes. Also, although a blister
28
is used to hold flaps
25
,
26
in place and encircle and protect base
11
, blister
28
may be eliminated and the entire assembly of
FIG. 6
, without blister
28
, may be wrapped in a protective blister
103
, as seen in
FIG. 8
, conforming to the outer configuration of fixture
12
.
Blister
28
may be eliminated, as discussed above, and the assembly of
FIG. 6
, without blister
28
, may be packaged as in
FIG. 7
without any blister at all. This is shown in FIG.
9
.
Although fixture
10
is shown without a shade, one may be provided as shown in FIG.
10
. Thus, shade
104
may extend out of cutout portion
105
in box
106
(otherwise identical to box
36
) as shown. The package of
FIG. 10
may or may not include blister
28
and may or may not be encased in a full blister as in FIG.
8
. The electric cord
106
(
FIG. 1
) of fixture
10
may be hidden inside of or under the base
15
.
The customer can see the lamp in contour and thus does not have to rely solely on the manufacturer's representation of the table lamp as described on the box by a photograph or verbiage. The customer does not have to remove the table lamp from the packaging to obtain a positive view, which often results in damaging the product or the packaging, rendering it non-saleable or non-usable.
Referring now to
FIG. 14
of the drawing, a conventional table lamp
600
is shown having a base
601
, a main body portion
602
and a light socket
603
at top. A collar
604
may be disposed between the socket
603
and body portion
602
. Mounting base
605
, of any suitable material such as styrofoam, cardboard, etc., is provided being generally planar and rectangular with a central opening
606
configured to the outer periphery of base
601
.
A planar support panel
607
, which may be of cardboard or plastic or the like, is provided having a die cut slot
608
at top and a cut-out portion
609
configured to lamp
600
. The bottom of panel
607
, forming the bottom ends
610
,
611
of panel
607
, may be tapered to fit around base
601
, as will be discussed. A box
612
, which may be of cardboard or plastic, is provided having a top planar panel
613
with a central opening
614
and four foldable side panels
617
through
619
which fold about base
605
.
As seen in
FIG. 14
, base
605
may have a pair of spaced triangular slots
620
,
621
on each side of opening
606
. As seen in
FIG. 15
, these slots
620
,
621
extend through base
605
, which may be of styrofoam, and provide holes for lamp wire and plug
622
(
FIG. 1
) of lamp
600
. A lamp harp
623
,
FIG. 15
, may be mounted in the underside of base
605
.
As indicated by the arrows
624
through
626
in
FIG. 14
, panel
607
is mounted onto lamp
600
as indicated by arrow
624
. Box
612
is folded about base
605
as indicated by arrow
625
. Lamp base
601
is mounted in aligned openings
614
,
606
as indicated by arrow
626
.
A clamshell blister
627
,
FIG. 16
, which may be of plastic, is provided having a pair of panels
628
,
629
hinged along fold line
630
. A die cut slot
631
is provided at the top of each panel. A plurality of mating snaps
632
,
633
may be provided on the respective panels
628
,
629
, respectively, so the panels snap fit together.
Each panel
628
,
629
has a concave blistered portion
634
,
635
, respectively, contoured to the outer periphery of lamp
600
and about one-half the thickness thereof in depth. Each panel
628
,
629
terminates at its bottom in a blistered base portion
636
having a box-like configuration for receiving one-half of base
612
therein as will be discussed. The upper wall
637
of base portion
636
has a convex blister section
638
conforming to the base of lamp
600
.
Lamp
600
, mounted in panel
607
, and to box
612
and base
605
, as discussed with respect to
FIG. 14
, is received within the contoured blister portions
634
,
635
of blister
627
as indicated by arrow
639
. Box
612
enters the base portion
636
of each panel
628
,
629
.
The assembly of lamp
600
to a shipping package is shown in
FIG. 17. A
pair of rectangular shipping box portions
640
,
641
are provided as tall as panels
628
,
629
and as wide as box
612
. These box portions may be of styrofoam and each has a plurality of cut-out areas
642
to reduce weight and product. Each portion
640
,
641
has a concave contoured area
643
configured to lamp
600
. The bottom
644
of each portion
640
,
641
is undercut to fit about and conform to the upper area of base
601
of lamp
600
. Thus, box portions
640
,
641
, as indicated by arrows
645
,
646
, are mounted together sandwiching lamp
600
and panel
607
therebetween with bottoms
644
resting on top of box
612
. The edges
648
,
649
of panels
628
,
629
, respectively,
FIG. 16
, have mating channel sections
649
,
650
(see
FIG. 18
) that snap together.
As seen in
FIG. 19
, two lamp units
651
,
652
, packaged as heretofore discussed, may be disposed in a generally rectangular shipping tray
653
, as indicated by arrow
659
, having a front wall
654
, a back wall
655
, higher than wall
654
, and tapered side walls
656
,
657
.
A packaging insert
658
, which may be rectangular and of cardboard or styrofoam, conforming to the width and length of units
651
,
652
, is mounted on the top of units
651
,
652
, as indicated by arrow
660
. Finally, a shipping box
661
, open at bottom and closed at top by top wall
662
, and having interconnected side walls
663
, is mounted over insert
658
and units
651
,
652
, as indicated by arrow
664
, enclosing tray
653
. Of course, suitable packing tape may be used.
Another variation is shown in FIG.
20
. Here, lamp
665
, having a socket
666
, a main body portion
667
, and a base
668
, is mounted to base
605
and to box
612
. Base
605
and box
612
are identical to box
612
and base
605
heretofore discussed. However, in this embodiment, panel
607
is replaced by a pair of panels
669
,
670
, each generally rectangular, and each having a bottom wall
671
conforming to base
668
.
Blister
671
(
FIG. 21
) differs from blister
627
having a pair of hinged blister portions
672
,
673
, each having a contoured concave portion
674
,
675
, respectively, conforming to lamp
665
, and each terminating at its lower end in a one-half box portion (portions
676
,
677
, respectively), each having a common interconnecting panel
676
′, which, when brought together, form a box enclosing box
612
with lamp
665
mounted thereon, as heretofore discussed with respect to FIG.
16
. The final position of lamp
665
, with blister
671
mounted thereto and encompassing panels
669
,
670
therebetween, is shown in FIG.
22
. Units
640
and
641
are identical to the like units of
FIG. 17
except that contoured portion
678
conforms to lamp
665
. The side edges of blister portions
672
,
673
interlock as previously discussed with respect to FIG.
18
. The packaged lamp of
FIGS. 21 and 22
may be packaged along with another unit as heretofore discussed with respect to FIG.
19
.
As seen in
FIG. 23
, a lamp
700
having a socket
701
, a main body portion
702
, a collar
703
, and a base
704
may be mounted in a box
705
(similar to aforementioned box
612
) having an opening
706
therein. Base
704
fits into the box
705
protruding through opening
706
. A blister package
707
is provided having a first upright front panel section
708
terminating in one-half of a box portion
709
at bottom (see FIG.
24
). Package
707
also has a second upright rear panel section
710
also terminating at bottom in one-half of a box portion
711
. A slot
712
is formed at the top of each section
708
,
710
for carrying the package. Each section
708
,
710
has a contoured mid-portion
713
configured to one-half of the lamp
700
. Thus, the lamp
700
is mounted and packaged between the mating contoured portions
713
.
As seen in
FIG. 25
, the underside of box
705
may have a panel
714
with a harp
715
mounted thereon, the panel
714
having a slot
716
receiving the plug and cord
717
of lamp
700
therethrough.
As seen in
FIG. 26
, lamp
718
is provided also having a socket
719
, a collar
720
, a main body portion
721
, and a base
722
. A box
723
, similar to box
705
having opening
724
, is provided. A panel
725
extends upwardly from about the middle of box
723
(see FIG.
27
). Panel
725
is configured at cutout area
726
to conform to the upper surface of base
722
and is also configured at area
727
(
FIG. 26
) to the outer configuration of lamp
718
. It is noted that a blister package
728
, similar to package
707
, encompasses lamp
718
but extends upwardly only about one-half of the length of lamp
718
. Thus, blister package
728
has a pair of upright back to back panels
729
enclosing lamp
718
, each having a one-half bottom base portion
731
(
FIG. 26
) and a contoured portion
732
(
FIG. 27
) conforming to lamp
718
and enclosing base
722
. In both the embodiments of
FIGS. 25 and 27
, mating snap portions
733
(
FIG. 24
) and
734
(
FIG. 26
) may be provided for snapping the panels together.
As seen in
FIG. 28
, a tie strap
735
, which may be a plastic strip, may be used to secure the body portion
736
of lamp
737
to its packaging
738
. As seen in
FIG. 29
, the strap
735
protrudes through the packaging panel
739
and its free ends interlock to lock the lamp
737
to package
738
.
Although a particular type of lamp and packaging is shown in
FIGS. 28 and 29
, obviously such tie strap
735
may be used in any of the embodiments herein by securing the lamp to its respective package.
The packaging system disclosed herein safely harbors loose components, such as a harp, finial or cord, which can otherwise become disorganized, lost or tangled and cause damage to the product or neighboring products. The cord is placed toward the back of the lamp and is stored out of the way where it could otherwise become tangled or detract from the “presentation” of the lamp. If the shade is sold separately from the lamp base, this packaging system allows the customer to “try on” various shades in order to select an appropriate sized shade which is critical for aesthetics and safety reasons. This allows the customer to actually see the final product.
The package system disclosed herein makes it possible for a customer to tell what type of shade harp needs to be used. There are various types of shade harps—one type is known which fits around the socket; another type of harp which fits into a special bracket that is mounted below the socket (hence the importance of seeing the socket); and there is a clip-on harp which clips to the bulb when installed on the lamp.
The socket and the neck of the lamp rests against the cardboard insert which makes it possible for the customer to view the neck and socket of the table lamp, which is critical in sizing a shade.
The packaging system disclosed herein may utilize Styrofoam, cardboard, or other suitable material behind the neck and socket area to give additional protection to this area of the lamp.
The harp bracket on the fixture is placed parallel to the cardboard insert for aesthetic and protection purposes. The packaging system of the invention may utilize a removable, discardable, socket-protecting device made of metal, wire, plastic or other suitable material which is inserted into the harp bracket of the lamp as if it were a harp and which extends over the socket. The customer is able to view the base of the table lamp. This is particularly important for lamps with an irregular shape. The packaging system herein has a support in the front of the lamp base that does not completely cover or hide the lamp base, preferably of clear plastic (but can also be cardboard, Styrofoam, shrink-wrap or other suitable material) to hold the lamp in place in the package and to protect the lamp.
The packaging system of the invention may utilize a simple support made of cardboard, clear plastic, Styrofoam, shrink-wrap or other suitable material to hold the lamp base in place and to protect it from damage. It may also utilize a complete clear plastic blister, shrink-wrap or other suitable material, to completely cover the lamp base, or lamp base and shade, to hold it in place and protect it from damage.
Additionally, this packaging system may utilize a clear plastic blister, shrink-wrap or other suitable material, to completely or partially cover the lamp base, or lamp base and shade, to hold it in place and protect it from damage. This packaging system also has a cardboard insert, generally of rectangular shape, that fits behind the table lamp. The insert has recessed or partially recessed areas in it, generally following the silhouette of the lamp, which allows the fixture to safely nest into the insert approximately one-third of the way, giving it protection and providing a background to display the lamp against and allow for descriptive text while providing protection from damage. This insert has squared off sides for easy organization, upkeep on shelves versus loose lamps. This insert gives the lamp base more stability and prevents the lamp from falling over, which oftentimes damages the base, socket, harp assembly, etc., as seen with loose lamps. The insert has a perforated die cut slot
500
creating a handle for the customer to easily carry the lamp and package, unlike the oversized bulky boxes commonly used. If desired, instead of die cut slot
500
as seen in
FIG. 6
, a slot
501
may be provided in top wall
39
, otherwise identical to wall
39
, receiving a strap handle
502
through slot
501
for transporting the unit. Strap handle
502
may be secured to a panel secured to the underside of wall
39
′ as is known in the art.
The cardboard insert may have a single, double or more than double layer of cardboard or other suitable material under the lamp base to give it additional support. The lamp fixture may be tied or secured to the package insert by means of one or more plastic strip ties or other suitable materials.
The packaging system of the invention allows each lamp to be tray-packaged for faster stocking of two or more lamps with more than one item of the same table lamp and yet still be visible when viewed from the side profile, which is very beneficial in retail establishments where product is displayed at the end of an aisle. When a tray is empty, the person stocking the shelf simply needs to pull the back tray forward. This is helpful when a deep shelf is used so the person does not need to climb on the shelf or use a ladder to reach the products in the back.
The packaging system of the invention reduces the amount of shelf space necessary to display the table lamp, as much of the packaging materials normally included in the individual box in order to pass mandatory “drop tests” by retail establishments is removed and disposed of with the master shipping carton. The system of packaging herein utilizes removable Styrofoam or cardboard inserts between the lamps packaged in the master shipping which decreases the overall amount of cardboard necessary. These inserts may be discarded at the time the product is put on the shelf. The end result is a more saleable product in the store with less wasted shelf space and gives the customer a much smaller package to handle. When the customer buys the product, the packaging disclosed herein takes less room in the shopper's cart than traditional packaging, which allows the customer to continue shopping.
The lamp may have a socket protector
300
(see also
FIG. 12
) mounted to the socket base
301
(
FIG. 11
) protecting socket
302
. A cylindrical socket protective sleeve
303
, of cardboard or the like, may be disposed inside of socket
302
. Protector
300
(
FIG. 12
) is generally U-shaped, having spaced elongated legs
304
,
305
and a Bail portion
308
interconnecting the legs at top which legs
305
,
304
respectively, snap into suitable brackets
306
,
307
, respectively (
FIG. 11
) of socket base
301
as is well known in the art. Thus, socket
302
is protected during shipment and sleeve
303
and protector
300
can be removed by the customer.
Additionally, the removable cardboard is generally recycled by retail establishments which reduces the impact on environmental landfills as opposed to simply being thrown away by the consumer.
Although a particular embodiment of the invention is disclosed, variations thereof may occur to an artisan and the scope of the invention should only be limited by the scope of the appended claims.
Claims
- 1. A package assembly for a light fixture comprising:a light fixture having a socket at top, a lamp base at bottom, and a contoured main body portion interconnecting the lamp base and the socket; a mounting base having an opening contoured to the outer periphery of the lamp base receiving said lamp base therein; and a panel having a panel bottom portion with said mounting base disposed thereon, said panel bottom portion having a vertical wall integral therewith extending upwardly therefrom, said vertical wall having a first top wall portion extending first generally parallel to said panel bottom portion, then generally normal to said top wall portion forming a second top wall portion and abutting against said socket of said fixture, and a box receiving said light fixture mounted on said mounting base with said mounting base mounted on said panel bottom and having a front wall with a cutout portion contoured to the contour of the main body portion of said fixture receiving a portion of said main body portion therein, the remaining portion of said main body portion extending outwardly from the front wall of said box.
- 2. The assembly of claim 1 wherein said panel bottom is comprised of a pair of flaps, one of said flaps integral with said vertical wall and the other of said flaps folded over said one of said flaps.
- 3. The assembly of claim 2 wherein said flaps have a plurality of aligned slits extending through each of said flaps.
- 4. The assembly of claim 1 including a lamp harp mounted on the vertical wall of said panel.
- 5. The assembly of claim 1 including a transparent blister having a top wall spaced from a bottom wall forming an opening, said panel bottom receivable in said blister opening, said blister having an arcuate cutout section encircling said lamp base when said panel bottom is received in said blister opening.
- 6. The assembly of claim 1 wherein said box has a rear wall spaced from said box front wall and a foldable flap integral with said box front wall foldable over said space between said box front and rear walls to close off the same.
- 7. The assembly of claim 6 wherein said panel bottom is comprised of a pair of flaps, one of said flaps integral with said vertical wall and the other of said flaps folded over said one of said flaps, said flaps having a plurality of aligned slits extending through each of said flaps, said box having a pair of spaced right and left side walls interconnecting said box front and rear walls, said right and left side walls each having a tab extending inwardly toward each other and entering said slits in said flaps.
- 8. The assembly of claim 1 wherein said entire box is encased in a blister, said blister having a portion thereof conforming to the outer contour of said fixture.
- 9. The assembly of claim 1 including at least a second fixture mounted to at least a second panel disposed in at least a second box, said plurality of fixtures being disposed in a shipping carton.
- 10. The assembly of claim 9 wherein said shipping carton has a bottom shipping base, said plurality of boxes disposed on said shipping base, an intermediate partition mounted over said boxes and a top enclosure extending downwardly over said partition and said boxes encasing the same.
- 11. The assembly of claim 1 including said socket mounted in a socket base to the lamp, said base having a pair of spaced upstanding flanges receiving therein spaced legs of a U-shaped socket protector, said legs having a bail portion at top interconnecting the same thereby protecting the socket from damage during shipment and display.
- 12. The assembly of claim 1 including a tie strap encircling a portion of the lamp and said package tying said lamp to said package.
US Referenced Citations (22)