Aerated compositions are known in the art. Aeration can provide desirable characteristics such as light, fluffy textures. It is also known in the art that aerated products are subject to physical and chemical instability and therefore can destabilize over time. One solution to such instability issues in aerated milk-based products includes the addition of a hydrated emulsifier to already cultured dairy products before aeration (See e.g. U.S. Pat. No. 7,005,157, hereinafter “the '157 patent”). Specifically, the '157 patent teaches against adding ingredients directly to the milk blend prior to fermentation because such ingredients can adversely affect processing considerations such as fermentation times. The '157 patent teaches that the addition of a hydrated emulsifier post-fermentation avoids adversely lengthening fermentation times while contributing to stability. Freeze-drying is a process well known in the food industry. It is critical in further drying aerated products that the resulting product retain sensory attributes that are important to consumers. Using the invention taught in the '157 patent, hydration of the aerated product before freeze-drying can detrimentally affect physical stability. For example, a hydrated, aerated product when freeze-dried may result in increased fragility during shipping and handling of the product. Fruit purees are difficult to freeze-dry because of their sugar content. The fruit purees hold onto water, so it is difficult to decouple the sugar and water.
As a further example, dissolvability is an important issue in a freeze-dried product. Specifically, the aerated product, which has been dried and treated with air, must still remain readily dissolvable upon consumption at such a rate as to transfer flavor to the consumer's taste buds. Moreover, the product should be readily dissolvable to reduce the risk of choking hazards for consumers with restricted or under-developed oral motor skills or digestive functions. As a known solution, increasing the aeration can improve dissolvability. However, increased aeration has the negative effect of reducing the hardness of the end product. When the hardness is reduced, the physical stability of product can be compromised.
Therefore, there is a need for a product that is freeze-dried and aerated that has improved physical stability and improved dissolvability.
The present invention comprises a freeze-dried, aerated fruit or vegetable composition comprising a fruit or vegetable ingredient and an emulsifier and methods of making thereof.
As used throughout, ranges are used as a shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range. When used, the phrase “at least one of” refers to the selection of any one member individually or any combination of the members. The conjunction “and” or “or” can be used in the list of members, but the “at least one of” phrase is the controlling language. For example, at least one of A, B, and C is shorthand for A alone, B alone, C alone, A and B, B and C, A and C, or A and B and C.
“Freeze-dry” is a dehydration process that works by freezing the material and then reducing the surrounding pressure to allow the frozen water in the material to sublimate directly from the solid phase to gas.
“Aeration” is the process of introducing air to increase gas concentration in liquids. Aeration may be performed by bubbling a gas through the liquid, spraying the liquid into the gas or agitation of the liquid to increase surface absorption.
“Dissolvability” is defined as the change in hardness of a product in going from a dry to a wet state.
“Hardness” is defined as the peak stress prior to fracturing a material. Universal Tester model 4465 with 100 N static load cell, manufactured by Instron in Canton, Mass., is used. The probe used for testing is a compression anvil #2830-011. Initial settings for speed of probe were 1 mm/second to approximately 90% compression. Speed based upon journal article in J. Texture Studies, 36 (2005), pp 157-173, “Effects of Sample Thickness of Bite Force for Raw Carrots and Fish Gels.” Testing is repeated on 10-15 replicate samples for each variable.
“Viscosity” is defined as a measure of the resistance of a substance to flow. Viscosity is measured using a Brookfield viscometer with a Helipath® stand with an F-T bar before the composition is aerated. Viscosity aids in holding the shape of a substance through aeration and deposit.
The present invention comprises a fruit or vegetable composition useful in the preparation of a freeze-dried, aerated product. The first component of the composition comprises a fruit or vegetable ingredient. The fruit or vegetable ingredient is selected from any ordinarily known in the art. Preferably, the fruit or vegetable ingredient is pureed. The fruit or vegetable ingredient is present in amount of from 60% to 98%, preferably from 70% to 90% and most preferably from 60% to 80% of the composition.
The second component of the present composition comprises an emulsifier. While not wishing to be bound by any theories, it is believed that the emulsifier reduces the surface tension at the air-liquid interface, therefore allowing for stable dispersion of air bubbles within the viscous liquid matrix. The emulsifier is preferably a lactylated mono and diglyceride. The emulsifier may be selected from the group consisting of but not limited to lactic acid esters of mono- and diglycerides, citric acid esters of mono- and diglycerides, distilled monoglycerides, and combinations thereof. While not wishing to be bound by any theories, it is believed that the lactic acid stays in the water phase and the monoglycerides stay in the hydrophobic phase for whipping agent. The lactylated mono and diglycerides are present in an amount of from 0.001 to 1%, preferably from 0.01 to 0.5% and most preferably from 0.1 to 0.4% of the composition. It is believed that the lactylated mono and diglyceride component of the present invention promotes stabilization of the final aerated composition.
The composition of the present invention can further comprise optional ingredients such as starch, gums, whipping aids, sugars and stabilizers. Starches include but are not limited to tapioca, corn and rice. The rice can be native, physically or chemically modified. Gums include but are not limited to pectin, gelatin, carrageenan, locust bean gum, guar gum, cellulose gums, microcrystalline cellulose. Whipping aids include but are not limited to lactic acid esters of mono/diglycerides, as well as other acid esters, and other emulsifiers with foam stabilization ability (polysorbate 80), egg white and whey protein.
Hardness, Dissolvability and Viscosity
The consumer preference for the final product of the present invention is believed to be based on physical characteristics such as hardness, viscosity and dissolvability. While each characteristic is important, the correct balance between the three components is desired to optimize the end product of the present invention. Viscosity is defined as a measure of the resistance of a substance to flow. Viscosity is measured using a Brookfield viscometer with a Helipath® stand with an F-T bar before the composition is aerated. It is believed that while the viscosity aids in holding the shape of a substance through aeration and deposit, the hardness aids in physical stability. The dissolvability, also a hardness measurement, is the change in hardness of a product in going from a dry to a wet state. With increased aeration, which aids in dissolvability, the hardness can be negatively affected. The compositions and methods of the present invention have unexpectedly discovered the optimum balance between viscosity, hardness and dissolvability to provide a physically stable and consumer acceptable product.
The composition of the present invention has a hardness value of from 0.5 to 8 pounds force, preferably from 1.5 to 5.5 pounds force.
The composition of the present invention has a dissolvability in the range of from 0.1 to 8 peak load.
The composition of the present invention has a viscosity of from 1,000 to 100,000 cp, dependent upon the temperature and speed of the viscometer used to measure the viscosity. In the preferred embodiment, the viscosity of the wet composition ranges from 30,000 to 60,000 cp at a 10 RPM speed of the spindle 6 in a Brookfield Viscometer. The most preferred range is from 35,000 to 50,000 cp.
Method of Making
A method of preparing a freeze-dried, aerated fruit or vegetable product comprising the steps of (a) providing a fruit or vegetable blend, (b) adding an emulsifier, (c) thermally processing the fruit or vegetable blend, (d) fermenting the blend, (e) admixing a gas with the blend; (f) simultaneously aerating the gas and the fruit or vegetable blend to form an aerated product, and (f) cooling the product; and (g) freeze-drying the product. Step (f) is included as an optional step.
Procedure:
1. Preblend starch, Pectin and LACTEM with water using high shear blender (such as bredo).
2. Add ascorbic acid and citric acid to mixture.
3. Slow blender speed to low and add white grape juice concentrate.
4. Finally, add apple puree and strawberry puree and blend on low speed 1 min.
5. Run puree blend through plate pastuerizer preheater, then homogenize 2500/500 psi (2-stage).
6. Thermally process puree mix at 190 deg F. for 2-8 minutes.
7. Cool to 41 deg. F.
8. Mixture can be deposited unaerated or aerated.
9. To Aerate, pump through Mondomix Aerator and admix nitrogen gas to target of 30-60% overrun.
10. Deposit as drops, 0.8-1.2 grams weight, onto solid steel freezer belt and freeze.
11. Freeze dry frozen drops.
The composition described above is made using the methods described herein.
It should be appreciated that the present invention is not limited to the specific embodiments described above, but includes variations, modifications and equivalent embodiments defined by the following claims.
This application is a US national stage application filed under 35 USC § 371 of International Application No. PCT/US08/63306, filed May 9, 2008; which claims priority to U.S. Provisional Application No. 60/916,956, filed May 9, 2007.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US2008/063306 | 5/9/2008 | WO | 00 | 9/1/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2008/141229 | 11/20/2008 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2955943 | Morgan et al. | Oct 1960 | A |
3313032 | Malecki | Apr 1967 | A |
3492126 | Rubenstein | Jan 1970 | A |
3656971 | Reimer | Apr 1972 | A |
3806610 | Rahman | Apr 1974 | A |
4055675 | Popper et al. | Oct 1977 | A |
4080477 | Tsumara et al. | Mar 1978 | A |
4244981 | Blake | Jan 1981 | A |
4368211 | Blake et al. | Jan 1983 | A |
4386211 | Henderson et al. | May 1983 | A |
4515822 | Kraig et al. | May 1985 | A |
4542035 | Huang et al. | Sep 1985 | A |
4587130 | Stauber | May 1986 | A |
4624853 | Rudin | Nov 1986 | A |
4631196 | Zeller | Dec 1986 | A |
4702923 | Sennosuke et al. | Oct 1987 | A |
4855155 | Cavallin | Aug 1989 | A |
4889730 | Roberts et al. | Dec 1989 | A |
4891235 | Mizuguchi et al. | Jan 1990 | A |
4946697 | Payne | Aug 1990 | A |
4948609 | Nafisi-Movaghar | Aug 1990 | A |
4956185 | Cajigas | Sep 1990 | A |
5000974 | Albersmann | Mar 1991 | A |
5093137 | Shazer, Jr. et al. | Mar 1992 | A |
5143096 | Steinberg | Sep 1992 | A |
5147668 | Munk | Sep 1992 | A |
5176928 | Shazer, Jr. et al. | Jan 1993 | A |
5451419 | Schwab et al. | Sep 1995 | A |
5518740 | Costanzo et al. | May 1996 | A |
5665413 | Rossiter | Sep 1997 | A |
5959128 | Kolstad et al. | Sep 1999 | A |
6183803 | Morcol et al. | Feb 2001 | B1 |
6361813 | Kitaoka et al. | Mar 2002 | B1 |
6713100 | Schmoutz et al. | Mar 2004 | B1 |
6841181 | Jager et al. | Jan 2005 | B2 |
6998146 | Murphy et al. | Feb 2006 | B2 |
7005157 | Engesser et al. | Feb 2006 | B2 |
7005175 | Hachenberg et al. | Feb 2006 | B2 |
7011861 | Nair et al. | Mar 2006 | B2 |
7033634 | Engesser et al. | Apr 2006 | B2 |
7118772 | Froseth et al. | Oct 2006 | B2 |
7264835 | Funk | Sep 2007 | B2 |
20020192345 | Kepplinger et al. | Dec 2002 | A1 |
20030113436 | Fukinbara | Jun 2003 | A1 |
20030194468 | Konkoly | Oct 2003 | A1 |
20030224089 | Engesser | Dec 2003 | A1 |
20040109933 | Roy et al. | Jun 2004 | A1 |
20040110442 | Rhim et al. | Jun 2004 | A1 |
20040161522 | Toves | Aug 2004 | A1 |
20060013925 | Bauman et al. | Jan 2006 | A1 |
20060286209 | Sweley et al. | Dec 2006 | A1 |
20060286270 | Jordan | Dec 2006 | A1 |
20070071866 | Cox | Mar 2007 | A1 |
20090324773 | Peterson | Dec 2009 | A1 |
20110183041 | Barniol et al. | Jul 2011 | A1 |
Number | Date | Country |
---|---|---|
994158 | Aug 1976 | CA |
2183168 | Sep 1995 | CA |
2546423 | Jul 2005 | CA |
0118048 | Sep 1984 | EP |
0331281 | Sep 1989 | EP |
0461718 | Dec 1991 | EP |
0897670 | Feb 1999 | EP |
0649599 | Apr 1999 | EP |
1048216 | Nov 2000 | EP |
1430785 | Jun 2004 | EP |
2001820 | Jun 1988 | ES |
2019776 | Jul 1970 | FR |
1070060 | May 1967 | GB |
1129804 | Oct 1968 | GB |
1343640 | Jan 1974 | GB |
1484167 | Sep 1977 | GB |
195094 | Apr 1988 | HU |
55159752 | Dec 1980 | JP |
6314658 | Jan 1988 | JP |
02286039 | Nov 1990 | JP |
7079696 | Mar 1995 | JP |
9313101 | Dec 1997 | JP |
2000210042 | Aug 2000 | JP |
200145968 | Feb 2001 | JP |
200234462 | Feb 2002 | JP |
2004222673 | Aug 2004 | JP |
2004236612 | Aug 2004 | JP |
2005053049 | Mar 2005 | JP |
2005530499 | Oct 2005 | JP |
2009148254 | Jul 2009 | JP |
2011032673 | Feb 2011 | JP |
1837787 | Aug 1993 | RU |
800538 | Jan 1981 | SU |
8912407 | Dec 1989 | WO |
9505085 | Feb 1995 | WO |
9900021 | Jan 1999 | WO |
200060950 | Oct 2000 | WO |
0065935 | Nov 2000 | WO |
2001006865 | Feb 2001 | WO |
2001019203 | Mar 2001 | WO |
2001062099 | Aug 2001 | WO |
03028471 | Apr 2003 | WO |
03086092 | Oct 2003 | WO |
03096816 | Nov 2003 | WO |
2004040991 | May 2004 | WO |
2005096833 | Oct 2005 | WO |
2008141229 | Nov 2008 | WO |
2008141233 | Nov 2008 | WO |
Entry |
---|
McGee, H. 2004. On Food and Cooking. Scribner. pp. 20, 21, 632, 633. |
Beech-Nut Corn and Sweet Potato. 2006. Downloaded from https://web.archive.org/web/20060313015338/http://www.beech-nut.com/ on Mar. 11, 2015. |
Beech-Nut Carrot, Apple & Mango. 2006. Downloaded from https://web.archive.org/web/20060313015338/http://www.beech-nut.com/ on Mar. 11, 2015. |
European Search Report for European Application No. 12004794 dated Aug. 3, 2012. |
Beech-Nut (Beech-Nut Carrot, Apple & Mango. 2006) http://web.archive.org/web/20061015193054/http://www.beech-nut.com/Our%20Baby%20Food/product.asp?P=38562&Cateogry=1&SearchValue=4&SearchVals=About%207%20-%208%20Month&ListValue=1&SearchType=By%20Age&ProdType=on Jun. 25, 2013. |
Functional Foods Fact Sheet: Probiotics and Prebiotics Oct. 15, 2009. Downloaded from http://www.foodinsight.org/Resources/Detail.asp?topic=Functional_Foods_Sheet_Probiotics_and_Prebioics on Aug. 16, 2012 |
Gerber Graduates. MiniFruits & MiniVeggies. 2005. http://web.archive.org/web/20051026002915/http://gerber.com/toddlersite?tmsdir=food&tmspage=grad_mini.html&tmspromo=2 Downloaded Dec. 8, 2011. |
Gerber. Graduates Yogurt Melts—Strawberry. Dec. 18, 2010, pp. 2 http://web.archive.org/web/20101218155236/http://www.gerber.com/AllStages/products/snacks/yogurt_melts_strawberry.aspx. |
Harmon, Emily. Gerber Graduates Yogurt Melts: Natural Snacking for Toddlers. Jun. 2, 2008, pp. 3 http://voices.yahoo.com/gerber-graduates-yogurt-melts-natural-snacking-for-1526861.html?cat=25. |
Nestle Baby. Gerber Graduates Yogurt Melts. 2007. http://web.nestlebaby.com/sg/baby_nutrition/Products/product_detail.htm?stage=0&id=2950 p. 1. |
Stevens, A. 2006. “Inulin and Food: Are You Eating Inulin Unknowingly?” The Diet Channel. Downloaded Jul. 19, 2012 from http://www.thedietchannel.com/Inulin-and-Food-Are-You-Eating-Inulin-Unknowingly.htm. |
Tsen, J.-H., King, V.A.-E.2002. “Density of banana puree as a function of soluble solids concentration and temperature.” J. Food Eng. Vo. 55. pp. 305-308. |
Garcia, et al., “Lowfat Ice Creams from Freeze-Concentrated Versus Heat-Concentrated Nonfat Milk Solids,” 1995, J. Diary Sci, 78:2345-2351. |
Hartel, et al., “Freeze Concentration of Skim Milk,” Journal of Food Engineering 20 (1993), 101-120. |
Kumeno, et al., “Production and Characterization of a Pressure-induced Gel from Freeze-concentrated Milk,” Biosci. Biotech. Biochem., 57 (5), 750-752, 1993. |
Mohamed, et al., “Hard Cheese Making From Camel Milk,” Milchwissenschaft 45 (11) 1990, 716-719. |
International Search Report for International Application No. PCT/US2008/053582 dated Jun. 26, 2008. |
U.S. Appl. No. 13/475,411, Scott Peterson, Office Action dated Mar. 23, 2015. |
Kuntz, L.A., “Special Effects With Gums”; Food Product Design, retrieved from http://www.foodproductdesign.com/articles/1999/12/special-effects-with-gums.aspx# on Mar. 11, 2015. |
Number | Date | Country | |
---|---|---|---|
20110008515 A1 | Jan 2011 | US |
Number | Date | Country | |
---|---|---|---|
60916956 | May 2007 | US |