The present invention relates to a freight rack for freight transportation using a container, which is loaded with freight and disposed in the container. The freight rack is suitable for transporting heavy freight such as automobiles, furniture, household electrical appliances, office automation equipment, production machines and their components.
In order to transport containerized freight efficiently, a freight support means called a rack may be used. The rack generally has a shelf-like part allowing freight to be put one above another and a base member provided with wheels, rolls or the like. The shelf-like part enables to load as much freight as possible in the container for efficient transportation. The base member with wheels or the like enables to carry freight into a box type container having a ceiling board without using a crane or the like.
The gazette No. JPA H09-507188 discloses an automobile rack for transporting automobiles using a container. The rack of the gazette is outlined in
The conventional automobile racks including the embodiment shown in
a) A heavy mechanical load acts on the container when automobiles put therein, so that considerable care must be paid for the transportation. The reason the mechanical load is heavy is the container contains both considerably heavy freight of a plurality of automobiles and the rack for carrying them. Moreover the container is subjected to various external forces, rocks, vibrations or the like when transported by a truck or a ship, or loaded in or unloaded from those transportation means (for example, the container may vibrate and twist when traveling along a curve in a highway). Furthermore, recently many containers use a monocoque construction the whole of which takes charge of strength with changing the shape, instead of a framed construction having high rigidity. That may cause a larger deformation of the container. Considering all these mechanical loads, the number of automobiles put in each container should be reduced. But this may result in substantial lowering of transportation efficiency.
b) The rack has a tendency to be given sufficient rigidity, so that the rack may increase in weight and become hard to deal with. The reason the rack needs rigidity is to prevent automobiles on the rack from bumping against other things in the rocking container. The container may displace largely, particularly during transportation, loading or unloading. Even in these cases, movement (relative movement to the container) of automobiles should be controlled sufficiently. Further, increase in weight of the rack due to higher rigidity may lead to further increase of the mechanical load on the container as described in the above paragraph a).
The present invention has been made in view of the foregoing and provides a new freight rack which is capable of reducing the mechanical load on a container and lighter in weight.
A freight rack of the present invention, which is disposed in a container (for freight transportation), is composed so that the rack can reinforce the container from the inside. The freight rack is suitable for transporting all kinds of freight, in particular, comparatively heavy freight such as automobiles, furniture, household electrical appliances, office automation equipment, production machines and their components. The rack is not limited by whether a shelf-like part is included.
This freight rack has the composition which enables to be loaded with freight in the container and reinforce the container, thereby having the following advantage: As the rack is capable of reinforcing the container, it is possible to reduce the mechanical load on the container. This makes the container transportation more stable and more reliable and can raise the transportation efficiency through the increase in the number of freight loaded in each container and the improvement of the speed and promptness in transportation and handling of the container.
The freight rack preferably includes a base member movable longitudinally in the container, together with freight loaded thereon (for example, a base member provided with wheels, rollers or the like for smooth travel in the longitudinal direction on the bottom board of the container), and a vertical bracing member which is brought into contact with the inside upper part of the container to exert an upward force on the container.
This freight rack has the following advantages:
i) Including the base member, the freight rack makes it easy to carry heavy freight into the container. That is because if the freight is loaded on the base member movable as mentioned above, it can be carried into the box type container having a ceiling board without using a crane or the like.
ii) Including the vertical bracing member, the freight rack can effectively reinforce the container from the inside using the vertical bracing member. That is because when the base member is put on the bottom board of the container and the vertical bracing member is brought into contact with the inside upper part of the container so as to provide an upward force, the vertical bracing member can exert a constraining force on each of the upper and lower members of the container, thereby restricting the vertical stress or deformation of the beam or ceiling board of the container. Consequently it is advantageous to use the freight rack in stacked containers.
iii) Moreover the vertical bracing member works to restrict the displacement of the rack itself. That is because when the base member is put on the bottom board of the container and the vertical bracing member is brought into contact with the inside upper part of the container so as to provide an upward force, the bracing member and the base member also, are exerted the constraining force from the container, thereby the deformation and displacement of the rack itself is restricted. In addition, this constraining force fixes the position and prevents the rack from changing the vertical, longitudinal and lateral position, besides restricting the vertical deformation and displacement. For the reason of these features, the freight such as an automobile is prevented from undesirably bumping against other things in the rocking container.
iv) As the displacement of the rack is restricted by the constraining force of the container, the rack itself is not required to be excessively rigid and allowed to be lighter in weight. The lighter rack can lessen the mechanical load on the container, thereby improving the stability, reliability and promptness of the container transportation.
Preferably the vertical bracing member of the freight rack of the invention is adjustable in vertical length so that the top of which is brought into contact with each of the right and left corners of the inside upper part of the container.
After this freight rack is carried into the container, the length of each upturned vertical bracing member should be adjusted so that the top of the bracing member is brought into contact with each of the right and left corners of the inside upper part of the container with a proper contact force. In this state, the vertical bracing member exerts an upward force on the upper part of the container, as described above, thereby reinforcing the container from the inside and restricting the deformation and displacement of the rack itself.
As the vertical bracing member is adjustable in length, the rack is useful in various containers of different height. Moreover as the top of the bracing member is brought into contact with each of the right and left corners of the inside upper part of the container, advantageously the contact position is prevented from slipping even under the rocking or the like.
Further the freight rack preferably includes a base member movable longitudinally in the container, together with freight loaded thereon (for example, a base member provided with wheels, rollers or the like for smooth travel in the longitudinal direction on the bottom board of the container), and a lateral bracing member which is brought into contact with each of the right and left insides of the container to exert an outward force on the container.
This freight rack has the following advantages:
i) Including the base member, the freight rack makes it easy to carry heavy freight into the container as well as the rack described above.
ii) Including the lateral bracing member, the freight rack can reinforce the container from the inside using the lateral bracing member. That is because when the lateral bracing member is brought into contact with each of the right and left insides of the container so as to provide an outward bracing force, the lateral bracing member can exert a constraining force on each right and left members of the container, thereby restricting the horizontal deformation or the like of the container.
iii) Moreover, the lateral bracing member can restrict the displacement of the rack. When the lateral bracing member is brought into contact with each of the right and left insides of the container so as to provide an outward bracing force, the lateral bracing member is subjected to the constraining force from the container, thereby restricting the deformation and displacement of the rack itself. In addition, this constraining force fixes the position and prevents the rack from changing the lateral and longitudinal position. For the reason of these features, the freight such as an automobile is effectively prevented from undesirably bumping against other things in the rocking container.
iv) As the displacement of the rack is restricted as mentioned above, the rack itself is not required to be excessively rigid and allowed to be lighter in weight. The lighter rack can lessen the mechanical load on the container, thereby improving the stability, reliability and promptness of the container transportation.
More preferably the lateral bracing member of the freight rack is adjustable in lateral length so that a convex section of a plate member fixed to the top of the lateral bracing member is brought into contact with the inside concave section of the corrugated side panel of the container. One embodiment is shown in FIGS. 2(a) and 3 as a lateral bracing member 30. The top of a laterally adjustable push-out rod 31 is fitted with a plate member 32, and the convex section of the plate member 32 is brought into contact with the concave section (as seen from the inside of the container) of the corrugated side panel 3b of the container 3. This rack uses the corrugated steel panel or the like, provided on the side of the container 3 for strengthening.
After this freight rack is carried into the container, the lateral length of the lateral bracing member should be adjusted so that the top plate member is brought into contact with the inside of the corrugated side panel of the container. When the convex section of the plate member is brought into contact with the concave section of the inside of the corrugated panel and the contact force is properly adjusted, the container is reinforced from the inside and the deformation and displacement of the rack itself is restricted as described above.
As the lateral bracing member is adjustable in length, the rack is useful in various containers of different width. Moreover as the convex top section of the lateral bracing member is brought into contact with the inside concave section of the corrugated side panel of the container, the lateral bracing member is prevented from slipping out of the contact position even when rocked, for example.
In particular the freight rack preferably includes an inclined support member which can carry freight and be disposed in the inclined state with one side (either the front or the rear side, for example) lifted. An example of inclined support member used in this rack is shown in
As the rack with the inclined support member like this enables to put freight both on and under the inclined support member, more freight is allowed to be put in the container of limited capacity, as shown in
The vertical bracing member of the freight rack is preferably composed so that:
This freight rack enables to (arbitrarily) switch the vertical bracing member between the standing position with the diagonal member connected thereto and the lying position with the diagonal member. For example, as shown in FIGS. 4(a)-4(c), the vertical bracing member 20 is freely switched between the standing position (
Though pinned to the base member, the vertical bracing member can provide a sufficiently strong upward force because of the connection with the diagonal member as a cross bracing, as described above.
The vertical bracing member of the freight rack can be composed so that:
When connected by pins with different axial centers, the vertical bracing member can stand upright on the base member, even though the diagonal member is not connected. When the connection including pins with different axial centers is relieved by reducing the number of pins, for example, the vertical bracing member allows to be laid down on the base member. As a result, this freight rack, also, allows to be folded compactly when out of use, so that fewer containers are required for transporting them to the destination.
In particular the freight rack is preferably composed so that the base member is connectable to another base member of the adjacent rack (freight rack) in the container.
When two or more such freight racks are disposed in the container, the adjacent racks connected with each other constrain their positional relationship. Therefore the racks are held to their locations more stably. As mentioned above, the freight rack exerts force on the container through the vertical bracing member or the lateral bracing member, thereby constrained by the container and prevented from deformation and displacement. This rack is further constrained by the adjacent rack, so that the deformation and displacement are prevented more effectively. Therefore the freight is more effectively prevented from disadvantageously bumping against other things in the rocking container.
In addition to the above feature, the freight rack is preferably composed so that:
The term “front” (“front part”, “front end”) of the present description and claims means the side far from the carry-in entrance of the container (the deep part of the container) . On the other hand, the term “rear” (“rear part”, “rear end”) means the side near the carry-in entrance of the container.
One embodiment of the freight rack having the above features is shown in
As the base members are connected with each other by the coupling frame, the freight racks can keep the relative positional relationship, thereby restricted to move. Consequently the freight is effectively prevented from disadvantageously bumping against other things in the container.
As the coupling frame is attached to the rear part of the base member of the rack at the longitudinally selected position, the longitudinal relative position of the racks connected by the frame is adjustable. As a result, the total length of the connected racks in the container (the length from the front end of the foremost rack to the rear end of the backmost rack) can be made equal to the inside length of the container. That is nothing but the racks can be entirely contained in the container and properly disposed so as to leave no allowance for the racks to move in the container. The longitudinally adjustable coupling frame enables to determine the interval between the adjacent racks according to the dimensions of the freight to be loaded.
With respect to the above mentioned rack having an inclined support member disposed inclined, it is particularly advantageous to dispose a plurality of racks with the rear end of the base member positioned at the back of the front end of another rack's base member. This is because the rack used in the manner as shown in
The base member of the freight rack preferably includes wheels (including rollers or the like) for the longitudinal movement and an adjustable rod (the member adjustable in extension length by a screw or the like: the reference numeral 17 of
This freight rack, as the base member having wheels, makes it easy to carry freight into (and out of) the container. Besides, this rack has the adjustable rod, so the movement by wheels is surely held up if necessary. The reason is that when the adjustable rod is extended downward to the floor of the container, the rod can lift wheels off the floor and support the weight of the rack, so that the rack is prevented from moving. As the movement of the rack can be stopped when needed, the freight loading and unloading is easily done.
The freight rack preferably includes a rubber damper on the front or rear end of the base member. One embodiment of this rubber damper is shown by the reference numeral 15 of
The rubber damper can reduce the shock of contact between the racks (which are subjected to come in contact with each other particularly when two or more racks are successively carried into the container). The rubber damper also can effectively fix the freight racks (or prevent the racks from lifted) in the container by a large frictional force generated when the total length of the racks is made equal to the inside length of the container to bring the rubber damper into contact with the wall at the front or rear end of the container.
The vertical bracing member of the freight rack is preferably composed so that the top of the vertical bracing member is provided with an attachment which is selective in positioning and has a shape to fit into each of the right and left corners of the inside upper part of the container. One embodiment of this attachment is shown by the reference numeral 29 of
In general, different model containers have different-shaped inside upper corners with which the top of the vertical bracing member is brought into contact. But in this freight rack, the attachment with a shape to fit into each inside upper corner of the container is mounted on the top of the vertical bracing member. Therefore the vertical bracing member can function effectively even if the rack is put in a different model container. Moreover as the attachment is selective in positioning, advantageously the rack can be used when the shape of the inside upper corners of the container is different by location.
The inclined support member preferably includes a contact piece and a cavity so that a forklift can lift and lower the rear part of the inclined support member. The contact piece is placed at the lower part near the rear end of the inclined support member and allows the upper surface of the fork of the forklift to come in contact with the contact piece for supporting, and the cavity is disposed in front of the contact piece and has a space extending upward. As embodiment of the contact piece and the cavity here,
Provided with the contact piece and the cavity, the inclined support member is smoothly lifted and lowered by the fork (the elevating prong) of the forklift. The reason is that although the fork moves up and down keeping almost parallel to the ground while the inclined support member changes the angle to the ground according to the height of the fork, the inclined support member can keep in contact with the fork through the identified contact piece during moving up and down, as shown in
Additionally, the inclined support member can be lifted and lowered by the forklift, which means that there is no need to prepare a specific operating device for the inclined support member and that elevating operation of the member is easy. Namely, the rack is not required to carry a hydraulic jack, a hydraulic pump or the like in order to lift and lower the inclined support member which can be elevated in a constant, smooth manner by the forklift available in every harbor. The rack with no hydraulic jack or the like has another advantage of being lighter in weight.
The freight rack preferably includes a flattened hollow frame which is provided on the inclined support member or the base member and has a depth for inserting the fork of a forklift up to the basis so that the whole of the freight rack is lifted (and transferred) by the forklift. The depth of the hollow frame is preferably about 2 m, for example, however, more than 1 m. The hollow frame is preferably as flat as more than about 20 cm in width and less than about 15 cm (or less than one-fifth of the depth) in height so that the fork inserted into the hollow frame may not leave much space above and under the fork. As one embodiment of this hollow frame,
When a forklift of a sufficient capacity inserts the fork to lift this freight rack, the whole freight rack can be lifted and transferred by the forklift. Since the fork is inserted into the deep, flat hollow frame up to the basis for lifting, the hollow frame comes in contact with both the top and the basis of the fork, thereby the inclined support member or the base member including this hollow frame is lifted by the forklift keeping almost horizontal posture. The inclined support member and the base member should be previously connected with each other by a pin or the like so that the angle between them is prevented from changing. The use of a forklift for lifting and transferring the whole rack makes it easier and more prompt to carry the rack into the container.
The vertical bracing member, which is composed so as to be able to lie down, is preferably includes a stacking post projecting upward or downward while the vertical bracing member is laid down on the base member. The post is preferably provided on the base member or the vertical bracing member or the both.
As mentioned above, the rack including the vertical bracing member capable of being laid down can be folded down into a compact form suitable for return or the like. But the rack further including the stacking post can be folded compactly and stacked orderly and stably. This makes it easy to carry the rack in and out of the container when sending it back, for example.
The freight rack preferably includes a slope member which is removably stored near the rear end of the freight rack, which is connectable to the rear end of the freight rack for easier freight transferring between the ground and the freight rack. In FIGS. 12(a)-12(c), a rack 1 is shown as embodiment of this freight rack including a slope member 70 which is connectable to the rear end of the inclined support member 40 as shown in FIGS. 12(a) and 12(b) . The incline support member 40 can store the slope member 70 in the rear part thereof, as shown in
It is desirable that the slope member is connected to the rear end of the rack when loading freight on the base member or the inclined support member (before lifted) of the freight rack. By using the slope member for clearing the difference in level between the ground and the rack, the freight is smoothly carried into the rack, whether the freight is carried into the rack by a truck or self-propelled like an automobile.
This freight rack removably stores this slope member near the rear end thereof, which can be connected to the rear end of the freight rack. As the freight rack is accompanied by the slope member in such a manner, it is easy to pull out the identified slope member from the rack to use also when carrying out the freight from the rack at the destination (and when carrying other freight in again) . Accordingly, at a harbor or other places for container-handling, this freight rack removes the burden of preparing a proper slope for every freight loading and unloading.
It is preferable to use the freight rack for carrying automobiles as freight.
Automobiles are generally transported in large numbers using containers, however they are heavy freight to give a larger burden on the container and require considerably rigid rack, and therefore more efficient containerized freight transportation and easier handling racks are desired. This freight rack can properly satisfy these technical requests and greatly improve the containerized freight transportation. In case a compact car is loaded as an automobile, it is preferable to dispose the inclined support member as shown in
FIGS. 2(a) and 2(b) show the rack 1 put in the container 3:
FIGS. 3(a)-3(c) show the rack 1 viewed on arrow III-III of
FIGS. 4(a)-4(c) are side views showing the use of the rack 1:
FIGS. 6(a) and 6(b) show a coupling frame 60:
FIGS. 7(a) and 7(b) show the front end and the rear end of the rack 1:
FIGS. 9(a)-9(d) show the use of a push-up rod 25 and an attachment 29 for the container's inside upper corner shaped differently from that of
FIGS. 10(a) and 10(b) are explanatory drawings of operation using a forklift:
FIGS. 11(a) and 11(b) show the detail structure of the rack 1:
FIGS. 12(a)-12(c) are detailed drawings of part XII of
An automobile rack 1 shown in
The rack 1 is provided with a base member 10 so that the rack 1 can longitudinally travel on the floor (bottom board) of the container 3. The base member 10 is provided with a rotatable wheel (roller) 11 at several locations under the base member 10 so as to be easily carried into the container 3 in the above mentioned manner. Therefore a worker can push and carry the rack 1 loaded with the automobile 2 into the container 3.
The base member 10 has a vertical bracing member 20 connected to one part thereof and a diagonal member 50 connected to the other part thereof. The vertical bracing member 20 is connected to the base member 10 by a pin 22 so as to pivot in a vertical plane. The diagonal member 50 is connected to the base member 10 by a pin 51 in the similar manner. The top of the diagonal member 50 is removably connected to the vertical bracing member 20 by a pin 52. When the vertical bracing member 20 is raised up on the base member 10 and connected to the diagonal member 50 by the pin 52, the vertical bracing member 20 will stand vertically and stably.
The vertical bracing member 20 is composed of a port-shaped vertical frame 21 connected to the base member 10, and a push-up rod 25 mounted on the upper part of the frame 21. The push-up rod 25, as shown in
The vertical frame 21 of the vertical bracing member 20 is also attached with a lateral bracing member 30, as shown in FIGS. 3(a) and 3(b). A plurality of push rods 31 are attached to the vertical frame 21 so that each position (the projecting length) is adjustable in the lateral direction (the width direction of the container, that is, the right and left direction of
The base member 10 attached with the vertical bracing member 20 and the diagonal member 50 is further attached with an inclined support member 40 as shown in
This automobile rack 1 is used according to the following points 1)-5). Hereinafter, an exemplary use of the rack 1 will be described with reference to FIGS. 4(a)-4(c):
1) When out of use, the vertical bracing member 20 (the vertical frame 21), the inclined support member 40 and the diagonal member 50 are folded down on the place almost overlapping with the base member 10, so that the whole rack 1 takes an almost flat shape, as shown in
The rack 1 is provided with an upward stacking post 19 attached on each side (in width direction) near the front end (the left-hand of
2) When the automobile 2 is carried into the container 3, the vertical bracing member 20 should be raised up on the base member 10 using the diagonal member 50, as shown in
For smoother transferring of the automobile 2 into or out of the rack 1, it is convenient to span the end of the rack 1 and the ground with a slope member 70, as shown in
3) After the automobile is driven into the rack 1 placed near the entrance of the container 3, one side of the inclined support member 40 is lifted by a forklift, as shown in
With respect to the above procedure to place the rack 1 near the container 3 and to incline the inclined support member 40 in the manner as described above, the rack 1 is provided with the following devices. First, as shown in
Secondly, as shown in
4) Pushed by a worker, the rack 1 loaded with the automobile 2 is carried into the deep part in the container 3. It is easy to transfer the rack 1 together with the automobile 2 because the base member 10 of the rack 1 is provided with wheels 11 as described above (see
5) By repeating the procedure 1)-4) (some racks 1 are used with the inclined support member 40 not inclined), more than two automobiles 2 are contained in the container 3. As each rack 1 reinforces the container 3 while prevented from displacement due to the rocking container 3 or the like, the container 3 and the automobiles 2 are transported more stably and more efficiently.
Each rack 1 is attached with a rubber damper 1S at the front end as shown in
As shown in
The two longitudinally adjoining racks 1 are connected with each other by a coupling frame 60 illustrated in FIGS. 5, 6(a) and 6(b). The coupling frame 60 includes a pin 61 (or other thing such as a bolt) for fixing the frame 60 to the base member 10 of the rack 1 ahead, and also a frame 62 for constraining the vertical relative displacement by coming into contact with the rubber damper 15 of the rack 1 behind. The base member 10 has longitudinally disposed holes for inserting the pin 61, so that the coupling frame 60 is fixed to the base member 10 at the selected position. The use of this coupling frame 60 has the following advantages:
a) As the racks 2 are connected with each other, the longitudinal and vertical displacement of each rack 1 is remarkably restricted. Therefore the automobile 2 is effectively prevented from bumping against other things during transportation.
b) It is possible to properly determine the positional relationship of each rack 1 in a longitudinal direction according to the dimensions of the automobile 2 and the container 3.
c) It is possible to make the length from the front end of the foremost rack 1 to the rear end of the backmost rack 1 equal to the inside dimensions of the container 3. Therefore, as shown in FIGS. 7(a) and 7(b), all the racks 1 are contained in the state such that the front rubber damper 15 of the foremost rack 1 is pressed against the front wall 3c of the container 3 and the rear rubber damper 45 of the backmost rack 1 is pressed against the (closed) entrance door 3d of the container 3. When the rubber dampers 15 and 45 are pressed against the walls 3c and 3d of the container 3, the friction by the rubber acts to prevent the end of the rack 1 from being lifted off the container 3, so the automobiles 2 are transported quite stably.
The freight rack 1 explained above may have the following alternatives in the detail structures. First, the vertical bracing member 20 can be raised up on the base member 10 without using the diagonal member 50 of the drawings such as
Secondly, the metal tip 28 of the push-up rod 25 in the vertical bracing member 20, illustrated in
When heavy freight such as an automobile is transported using a container, the freight rack enables efficient, stable and reliable freight transportation even in case the container is subjected to the vibration or the like. That is, the present invention is particularly useful in the distribution industry.
Number | Date | Country | Kind |
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2003-351621 | Oct 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP04/08665 | 6/14/2004 | WO | 4/16/2007 |