The invention relates to a frequency decoupling device for decoupling a first part with respect to a second part, and to a hydro-elastic joint comprising such a frequency decoupling device.
The invention finds a particular application in the field of automotive vehicles, particularly in the context of the ground-contact systems of such vehicles. In particular, the hydro-elastic joint may form a ball end of a wishbone of a front axle assembly of a motor vehicle, the main function of which is to maintain the wheel plane.
Specifically, the ground contact has to be achieved through the agency of frequency decoupling devices which are designed to filter out the road noise, the said devices being interposed between the suspension of the vehicle and the chassis thereof.
To do this, it is known practice to use hydro-elastic joints which, depending on their inherent characteristics, provide:
According to the anticipated applications, there are a great many configurations of hydro-elastic joints known which are designed to perform the aforementioned three functions.
However, none of the known configurations is able to combine dynamic and static stiffness values which are designed to perform these functions in a filtering range of between 180 Hz and 800 Hz. Now, driving generates in this frequency range noises known as “macro roughness” noises that need therefore to be filtered out satisfactorily without deteriorating the guidance and deflection functions of the hydro-elastic joint.
In addition, the complexity of the devices of the prior art mean that their cost of manufacture is very high, thus limiting their use in the automotive field.
The invention aims to address the problems of the prior art by proposing a frequency decoupling device, particularly one that operates in a frequency range of between 180 Hz and 800 Hz, and a hydro-elastic joint that is able to provide guidance, deflection and filtering in such a frequency range.
To this end, and according to a first aspect, the invention proposes a frequency decoupling device for decoupling a first part with respect to a second part, the said device comprising a rigid outer sleeve which is intended to be secured to the first part and, positioned inside the said outer sleeve, a rigid inner sleeve which is intended to be secured to the second part, an elastically deformable element being interposed between the said sleeves so as to form between the said sleeves at least one annular chamber containing a liquid, the said device being characterized in that, with the chamber being of a small thickness, the elastically deformable element comprises an upper ring and a lower ring which axially delimit the chamber, respectively forming seals for the said chamber.
For preference, the said chamber has an interior perimeter “Pint”, a mean height “H” on the said perimeter and a mean thickness “E” on the said perimeter, the mean thickness E satisfies the following condition:
the interior perimeter Pint, the mean height H and the mean thickness E being expressed in millimetres.
For preference, the annular chamber exhibits symmetry of revolution or is of a cylindrical shape or in the shape of a cylinder with symmetry of revolution.
For preference, the mean thickness E of the chamber is less than 4 mm, and notably ranges between 0.5 mm and 2 mm.
For preference, the thickness of the elastically deformable element is equal to the thickness E of the chamber.
For preference, the chamber is provided radially facing a respective axial wall of each of the sleeves.
For preference, the elastically deformable element further comprises an intermediate ring which, with the upper and lower rings respectively, delimits two spaces in the liquid chamber, the said intermediate ring being discontinuous so as to form passages for liquid between the two spaces.
For preference, the upper ring and/or the lower ring has at least one wave extending inside the chamber. Again for preference, the upper ring comprises two waves which are symmetric with respect to a longitudinal plane of the chamber, two waves being provided on the lower ring, these being positioned facing a respective wave of the upper ring.
According to an alternative form of the invention, the chamber has the geometry of a cone with symmetry of revolution.
For preference, the elastically deformable element is overmoulded onto the inner sleeve. Alternatively, the upper and/or lower rings are attached to the inner sleeve.
According to one embodiment of the invention, the volume of the chamber is at least partially formed by a deformation of the outer sleeve.
According to a second aspect, the invention proposes a hydro-elastic joint comprising such a frequency decoupling device, the said joint comprising a rigid member which is positioned inside the inner sleeve, the said member being associated with the said sleeve via an elastically deformable body.
Other objects and advantages of the invention will become apparent from the description which follows, given with reference to the attached figures in which:
A frequency decoupling device for decoupling a first part with respect to a second part is described hereinbelow in conjunction with
The decoupling device comprises a rigid outer sleeve 1 which is intended to be secured to the first part and, positioned inside the said outer sleeve, a rigid inner sleeve 2 which is intended to be secured to the second part. In
The frequency decoupling device further comprises an elastically deformable element which is interposed between the sleeves 1, 2, the said element being made of an elastic material chosen to suit the intended application, and may notably be formed of an elastomeric material.
In
The rings 3, 4 are arranged, particularly by overmoulding onto the inner sleeve 2, respectively near an edge of the sleeves 1, 2. When the rings are overmoulded (this is also known as “bonded”) onto the inner sleeve 2, they are clamped against the outer sleeve. Naturally, the reverse is possible. Furthermore, the chamber 5 is formed facing substantially the entire periphery of the inner sleeve 2. Thus, the liquid chamber 5 is provided radially facing the respective axial wall of each of the sleeves 1, 2.
In the known way, combining an elastically deformable element with a liquid chamber 5 makes it possible to obtain a hydro-elastic-type behaviour which allows frequency decoupling, the said hydro-elastic behaviour being particularly characterized by:
According to the invention, the frequency decoupling device is preferably designed to filter noise in a frequency range of between 180 Hz and 800 Hz while at the same time ensuring sufficient guidance of the parts relative to one another.
To do this, the thickness E of the chamber 5 is defined as a function of the following geometric condition:
in which Pint is the interior perimeter of the chamber 5 and H is the mean height of the said chamber on its circumference (both expressed in millimetres). In the embodiments depicted, the thickness E of the chamber 5 is constant, however, were that not to be the case, the thickness E to be considered in the geometric condition would be the mean thickness of the said chamber.
According to this geometric condition, the thickness of the chamber 5 is small enough to obtain a dynamic setting of between 180 Hz and 800 Hz, particularly of around 200 Hz, while at the same time enjoying very substantial static stiffness for guidance. In particular, the thickness E of the liquid chamber 5 may be less than 4 mm, notably between 0.5 mm and 2 mm, and more specifically of the order of 1 millimetre for an average automotive application aimed at a very high degree of comfort.
Moreover, the thickness of the elastically deformable element, namely that of the rings 3, 4, is also small, notably equal to the thickness ep of the liquid chamber 5. Thus, it is possible for the elastically deformable element to have no retaining cage like the cage inserted in the deformable part of a conventional hydro-elastic joint. This is because the small relative thickness of the elastically deformable element limits its own deformation and self-retention is therefore sufficient.
By way of example, in the embodiment of
With these geometric data and with a deformable element made of conventional elastomeric material, the following dynamic characteristics are achieved for the frequency decoupling device:
Furthermore, from 180 Hz to 330 Hz, the dynamic stiffness is positive and less than 0.7 times the static stiffness, and between 330 Hz and over 800 Hz, the real part of the stiffness is negative.
However, the deflection of such a frequency decoupling device is limited, particularly the linear and torsional deflection. If such deflection is needed in the application, the invention makes provision for combining such a device with another component to make it possible to create a hydro-elastic joint of substantial amplitude. In particular, an joint such as this may form a ball end of a wishbone of a motor vehicle front axle assembly.
The joint comprises a rigid member 7 which is positioned inside the inner sleeve 2, the said member being associated with the said sleeve via an elastically deformable body 6.
In one application that has not been depicted, the frequency decoupling device can be used with a rigid member such as the outer race of a rolling bearing, which is then associated with the inner sleeve 2 without the interposition of an elastically deformable body.
In
Further, a rigid structure for push-fitting the elastically deformable body 6 inside the inner sleeve 2 is provided at the interface between the said sleeve and the said body. More specifically, the structure comprises a tubular sleeve 9 the edges of which are radially curled inward in order axially to grip the elastically deformable body 6.
A second embodiment of a hydro-elastic joint according to the invention, in which the rigid member 7 is similar to that of
In this embodiment, the elastically deformable body 6 is directly associated with the inner sleeve 2, particularly by overmoulding. To do this, the inner sleeve 2 consists of the sleeve 9 according to
Next, as shown in
Furthermore, the spaces communicate with one another so as to provide axial filtering in addition to the radial filtering. To achieve this, the intermediate ring 10 is discontinuous so as to form substantially axial passages 10a between the said spaces.
The joint according to
As an alternative that has not been depicted, the two frequency settings along the axes X and Y respectively may be obtained with a liquid chamber 5 of oval cross section.
The rigid member is formed of a tube 12 around which the elastically deformable body 6 is overmoulded with the inner sleeve 2, the said sleeve comprising outer peripheral grooves 13 to accept rings 3, 4 respectively. Next, and possibly after the rings 3, 4 have been bonded into their groove 13, the outer sleeve 1 is push-fitted over the inner sleeve 2 while at the same time immersing the joint in a bath of liquid in order to fill the chamber 5. Finally, the edges of the outer sleeve 1 are bent over onto the rings 3, 4. In contrast to the other embodiments in which the rings are overmoulded onto one of the sleeves 1 or 2, the rings in the embodiment of
The inner sleeve 2 may be moulded as a single piece but as a preference it can be obtained by moulding two half-sleeves which are then welded together, using ultrasonic welding, or, as depicted in
The inner sleeve 2 may comprise a passage 51 for filling the fluid chamber 5 after the outer sleeve 1 has been push-fitted. Alternatively, the push-fitting operation may naturally be performed immersed in a bath of liquid.
The outer sleeve 1 here is configured to accommodate a protective boot that protects the ball joint and to be secured by screw fastening to a part of the vehicle such as a hub carrier while the shank of the ball joint can be fixed to another part of the vehicle such as a suspension wishbone or suspension arm. A horizontal ring 41 provides the desired axial stiffness.
It will be understood that one feature that is common to all the embodiments of the invention is that the rings are bonded to one of the two sleeves at most, namely the inner sleeve or the outer sleeve, or even are not bonded to either of the two according to the embodiment of
In general, the invention has been described in the case of joints intended to be mounted within a suspension system, for example at the end of a suspension wishbone or a suspension arm. Naturally, the joint may also be formed directly in such an arm or wishbone, it then being possible for the latter to replace the outer sleeve.
Among the advantages that can be achieved with a hydro-elastic joint according to the invention, mention may be made of:
Number | Date | Country | Kind |
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0611230 | Dec 2006 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2007/011268 | 12/20/2007 | WO | 00 | 1/19/2010 |