The present disclosure relates to an air inlet, and particularly to an air inlet that covers a hole in a wall of a building. More particularly, the present disclosure relates to an air inlet that covers a hole in an exterior wall of a building.
In accordance with the present disclosure, an air inlet for a building structure is in fluid communication with an air handling unit. The air inlet includes a duct mount configured to couple to a duct. The duct mount defines an aperture that opens into the duct to direct air into the building structure toward the air handling unit. The air inlet may further include an intake screen including a plurality of airfoils extending across the aperture. The plurality of airfoil are configured to increase a velocity of air passing between each of the airfoils to minimize formation of debris deposits on or around the plurality of airfoils.
In illustrative embodiments, each of the airfoils has a length extending from a leading end of each airfoil to a trailing end of each airfoil. Each airfoil has a first thickness at the leading end, a second thickness at the trailing end, and a third thickness at between the leading end and the trailing end. The third thickness may be greater than the first thickness and the second thickness to provide a velocity-increasing passageway between each of the airfoils. In illustrative embodiments, a maximum thickness of each airfoil may be located a first distance from the leading end and a second distance from the trailing end, with the second distance being greater than the first distance.
In illustrative embodiments, the plurality of airfoils includes a first plurality of airfoils that extend across the aperture in a first direction and a second plurality of airfoils that extend across the aperture in a second direction perpendicular to the first direction. The first plurality of airfoils and the second plurality of airfoils may be arranged so that an angle of incidence of each airfoil is about 0 degrees relative to an axis extending through a center of the aperture. In some embodiments, the first plurality of airfoils are each arranged so that a first angle of incidence of the first plurality of airfoils is about 0 degrees relative to an axis extending through a center of the aperture, and the second plurality of airfoils are each arranged so that a second angle of incidence of the second plurality of airfoils is within a range of about 5 degrees to about 45 degrees relative to the axis. In some embodiments, the length of the first plurality of airfoils is greater than the length of the second plurality of airfoils.
In illustrative embodiments, the air inlet further includes a screen cover having a sloped top wall and a pair of opposing side walls, lower ends of the top wall and the side walls define an intake opening that allows air to flow under the top wall to the intake screen. The second plurality of airfoil may be angled to extend downwardly toward the intake opening.
In illustrative embodiments, each of the plurality of airfoils is included in a square-shaped pane. The air inlet may further include a plurality of supports interconnecting each of the square-shaped panes and the duct mount to one another.
An air inlet 10 is configured to be coupled to an air handling unit 100 and is configured to receive and direct an airflow to the air handling unit 100 as shown in
The air inlet 10 includes a duct mount 12 that is formed to define an aperture 14 and an intake screen 16 that is sized to span the aperture 14 as shown in
The intake screen 16 has a diameter that is greater than or equal to a diameter of the aperture 14 to extend all the way across the aperture 14. The intake screen 16 is illustratively embodied as a grid 25 formed by a plurality of strips that define a plurality of openings 20 therebetween. The plurality of openings 20 are smaller than the aperture 14 to block large objects from entering the duct 18. In some embodiments, the duct mount 12 may be omitted and the intake screen 16 is attached directly to the duct 18 or the building.
The intake screen 16 includes a plurality of airfoils 22 (or strips having an airfoil-shaped cross section) that extend across the aperture 14 and interconnect with one another to form the grid 25 defining the plurality of openings 20 as shown in
In the illustrative embodiment, the plurality of airfoils 22 cooperate to define a velocity-increasing passageway 30 between each neighboring airfoil 22 as shown in
Because of the cross sectional shape of each airfoil 22, each velocity-increasing passageway has a first area upstream of the maximum thickness 28 of the airfoils 22, a second area at the maximum thickness 28, and a third area downstream of the maximum thickness 28. The first area and the third area are both greater than the second area. The first area increases gradually from the leading end 24 of the airfoil 22 to the maximum thickness 28. The third area decreases gradually from the maximum thickness 28 of the airfoils 22 to the trailing end 26. The velocity of the air in each velocity-increasing passageway 30 is highest at the second area.
Each of the plurality of airfoils 22 is symmetrical about a central plane 32 passing through the leading end 24 and the trailing end 26 of each respective airfoil 22 as shown in
Each of the airfoils 22 has a length 34 extending between the leading end 24 and the trailing end 26 as shown in
The leading end 24 is spaced a first distance 36 from the maximum thickness 28 while the trailing end 26 is spaced a second distance 38 from the maximum thickness 28. The first distance 36 is less than the second distance 38. In some embodiments, the first distance 36 is within a range of about 15% to about 35% the second distance 38. In some embodiments, the first distance 36 is within a range of about 20% to about 30% the second distance 38. In some embodiments, the first distance 36 is within a range of about 22% to about 28% the second distance 38. In some embodiments, the first distance 36 is about 25% the second distance 38.
The plurality of airfoils 22 includes a plurality of vertically-extending airfoils 40 and a plurality of horizontally-extending airfoils 42 that are arranged generally perpendicular to the plurality of vertically-extending airfoils 40 as shown in
In some embodiments, the airfoils 22 may be arranged in a different formation such that they extend in directions other than vertically and horizontally. For example, each airfoil 22 may be arranged or oriented at an angle between the vertical and horizontal directions. In yet another embodiment, the airfoils 22 may be arranged to lie at different angles relative to one another such that the plurality of airfoils 22 form openings 20 having a different shape, such as a diamond, triangle, parallelogram, etc.
The aperture 14 in the illustrative embodiment is circular in shape as shown in
The air inlet 10 may optionally include a screen cover 44 coupled to the duct mount 12 and/or the building and arranged upstream of the intake screen 16 as shown in
The top wall 46 and the two side walls 48, 50 are configured to block falling particles such as rain, snow, ice, etc. from reaching the intake screen 16. Air is drawn toward intake screen 16 through intake opening 52 in a generally upward direction. As a result of the upward flow of air, some intake screens cause a region of stagnant air 54 downstream of the intake screen 16 within the duct 18 as shown in FIG. 17. The plurality of airfoils 22 included in the illustrative embodiment straighten the air passing through aperture 14 in the direction of the duct 18 to reduce the region of stagnant air 54, as shown in
Another embodiment of an air inlet 210 is shown in
The air inlet 210 includes a duct mount 212 that is formed to define an aperture 214 and an intake screen 216 that is sized to span the aperture 214 as shown in
The intake screen 216 has a diameter that is greater than or equal to a diameter of the aperture 214 to extend all the way across the aperture 214. The intake screen 216 is illustratively embodied as a grid formed by a plurality of strips that define a plurality of openings 220 therebetween. The plurality of openings 220 are smaller than the aperture 214 to block large objects from entering the duct 218. In some embodiments, the duct mount 212 may be omitted and the intake screen 216 is attached directly to the duct 218 or the building.
The intake screen 216 includes a plurality of airfoils 222 (or strips having an airfoil-shaped cross section) that extend across the aperture 214 and interconnect with one another to form a grid 225 defining the plurality of openings 220 as shown in
In the illustrative embodiment, the plurality of airfoils 222 cooperate to define a velocity-increasing passageway 230 between each neighboring airfoil 222 as shown in
Because of the cross sectional shape of each airfoil 222, each velocity-increasing passageway 230 has a first area upstream of the maximum thickness 228 of the airfoils 222, a second area at the maximum thickness 228, and a third area downstream of the maximum thickness 228. The first area and the third area are both greater than the second area. The first area increases gradually from the leading end 224 of the airfoil 222 to the maximum thickness 228. The third area decreases gradually from the maximum thickness 228 of the airfoils 222 to the trailing end 226. The velocity of the air in each velocity-increasing passageway 230 is highest at the second area.
Each of the plurality of airfoils 222 is angled and curved relative to an axis 15 of the aperture 14 as shown in
Each of the airfoils 222 has a length 234 extending between the leading end 224 and the trailing end 226 as shown in
The leading end 224 is spaced a first distance 236 from the maximum thickness 228 while the trailing end 226 is spaced a second distance 238 from the maximum thickness 228. The first distance 236 is less than the second distance 238. In some embodiments, the first distance 236 is within a range of about 15% to about 35% the second distance 238. In some embodiments, the first distance 236 is within a range of about 20% to about 30% the second distance 238. In some embodiments, the first distance 236 is within a range of about 20% to about 26% the second distance 238. In some embodiments, the first distance 236 is about 22% the second distance 238. As used herein the term “about” means within 1%.
The plurality of airfoils 222 includes a plurality of vertically-extending airfoils 240 and a plurality of horizontally-extending airfoils 242 that are arranged generally perpendicular to the plurality of vertically-extending airfoils 240 as shown in
In some embodiments, the airfoils 222 may be arranged in a different formation such that they extend in directions other than vertically and horizontally. For example, each airfoil 222 may be arranged or oriented at an angle between the vertical and horizontal directions. In yet another embodiment, the airfoils 222 may be arranged to lie at different angles relative to one another such that the plurality of airfoils 222 form openings 220 having a different shape, such as a diamond, triangle, parallelogram, etc.
The aperture 214 in the illustrative embodiment is circular in shape. Some of the openings 220 in an outer periphery of the aperture 214 may have a different shape than openings 220 defined entirely by airfoils 222 due to those peripheral airfoils 222 being defined partially by the duct 218 or other structure defining aperture 214. In the illustrative embodiment, all openings 220 have maximum dimensions of at most 0.5 inches to meet regulations, however any suitable spacing may be used in other embodiments where regulations are different, for example.
The air inlet 210 may optionally include a screen cover 244 coupled to the duct mount 212 and/or the building and arranged upstream of the intake screen 216 as shown in
The top wall 246 and the two side walls 248, 250 are configured to block falling particles such as rain, snow, ice, etc. from reaching the intake screen 216. Air is drawn toward intake screen 216 through the intake opening 252 in a generally upward direction. As a result of the upward flow of air, some intake screens cause a region of stagnant air 254 downstream of the intake screen 216 within the duct 218 as shown in
Each of the airfoils 222 are angled so that the leading end 224 faces generally downwardly toward the intake opening 252 as shown in
In some embodiments, each airfoil may have a different angle of incidence. For example, a lowermost airfoil 260 may have a first angle of incidence of about 20 degrees while an uppermost airfoil 262 may have a second angle of incidence of about 10 degrees. Other airfoils 222 between the lowermost airfoil 260 and the uppermost airfoil 262 may have an angle of incidence between 10 and 20 degrees such that the angle of incidence of the airfoils decreases from the lowermost airfoil 260 to the uppermost airfoil 262. Each of the vertically-extending airfoils 240 have an angle of incidence of about 0 such that that are symmetrical about a central plane extending between the leading end 224 and the trailing end 226 of each vertically-extending airfoil 240.
Another embodiment of an air inlet 310 is shown in
The air inlet 310 is configured for use with an exhaust system in a bathroom, for example. The air inlet includes a mount 312 and a plurality of square-shaped screen panes 322 interconnected by supports 323. Each screen pane 322 has an airfoil-shaped cross section as shown in
Another embodiment of an air inlet 410 is shown in
The air inlet 410 includes a duct mount 412, a cover 444, and an intake screen 416 coupled to the cover 444. The intake screen 416 may be substantially similar to intake screen 16, 216, or 316 but is coupled to lower ends of a top panel 446 and side panels 448, 450 of the cover 444.
The present disclosure is related to fresh air inlet transitions that get installed in the exterior of a home and connect to the inlet duct of a fresh air system or air handling unit. The air inlet may be installed in a hole in a wall to a building. The air inlet includes a bird screen (i.e. an intake screen) which may include up to 0.5 square inch openings, ⅛ square inch openings, ¼ square inch openings, or any other size openings. Some screens may collect debris on surfaces surrounding or defining the openings as air passes therethrough.
In some embodiments, the duct mount 12 could be connected to a straight duct section or an elbow duct for a soffit application. In some embodiments, air inlet can include a different metal cap or plastic cap over the intake screen to offer different models, orientation, and colors. The air inlet 10, 210, 310, 410 can be formed with various manufacturing additives (molded in or coated) to decrease surface friction of the surfaces of the air inlet 10 and block debris from adhering to the surfaces. These additives may include: anti-static (cationic antistatic additives), Teflon coatings (i.e. PTFE—Polytetrafluoroethylene), silicone coatings, ceramic coatings (Sol-gel), etc.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Application Ser. No. 63/330,083, filed Apr. 12, 2022, which is expressly incorporated by reference herein.
Number | Date | Country | |
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63330083 | Apr 2022 | US |