The invention relates to a friction clutch having an actuator, a disk pack, and a single-acting hydraulic actuator with which the disk pack can be brought into friction locked connection against the force of a spring. The actuator may be a piston-in-cylinder unit which is in communication with a pressure fluid source in a controllable manner via valves. The clutch may act both for the locking of a differential and for the control of the torque assigned to an axle or to a wheel. The clutch may, however, also be part of a manual transmission, in particular of a dual-clutch transmission. The actuator acts in the closing direction of the clutch; the spring acts in the opening direction.
Demands on the controllability of friction clutches are very high in applications in the powertrain of a motor vehicle, both with respect to the precision of the setting of a specific torque and with respect to the speed or with respect to the delay-free response of the control in the engagement or release of the clutch. There is also the demand for intrinsic safety. This means that the most secure state (usually that is the released clutch) should be adopted automatically in the event of system failure.
A generic friction clutch is known, for example, from WO 2004/040158 A2. It has a controllable motor/pump unit as the pressure fluid source and a fast-opening valve as the valve. A fast release of the clutch is thus achieved. If this clutch or any other generic clutch should be engaged from the fully released position, the actuator must travel a specific path (the so-called “prestroke”) until the clutch beings to grip. The dead time passing in this context stands in the way of a fast and sensitive control of the clutch. This is even more the case since the clutch should have friction losses which are as small as possible in the disengaged state with a large speed difference between the two clutch halves. The prestroke, and thus the dead time, is then namely substantial.
The present teachings configure an actuator such that the prestroke can be passed through as fast as possible. The response behavior, and thus the control characteristics, of the clutch are thus substantially improved with an effort which is as small as possible.
In accordance with the present teachings, a piston-in-cylinder unit has a stepped piston whose first step of small engagement surface (with an as usual circular engagement surface also: of small diameter) bounds a first pressure space with its cylinder, and whose step of larger engagement surface bounds a second pressure space with its cylinder. The first pressure space is connectable to the second pressure space via a pressure line when a specific pressure has been reached in the first pressure space or when the stepped piston has traveled a specific path. The second pressure space is furthermore connectable to the pressure fluid reservoir via a drain line and a suction line containing a second check valve.
Because only the force of the spring has to be overcome during the prestroke, a small piston surface is sufficient, which produces an increased engagement speed, and thus a fast passing through of the prestroke, with the same fluid flow. In order not to hinder this, the part of the piston forming the second step may suck fluid through the suction line into the enlarging second pressure chamber with an open second check valve. As soon as the disk pack has been compressed so much that it starts the transmission of a torque, either the force to be overcome increases or the piston has traveled a specific path, whereby the path to the second pressure space becomes free. In the first case, a first check valve opens.
The second pressure space is furthermore connectable to the low-pressure side of the pressure fluid source via a drain line, with the flow communication being established by a valve unit which may be configured. A simplification of the valve unit may be achieved when the drain line is connected to the pressure line via a third check valve.
When the control of the clutch utilizes the force exerted onto the clutch disks as a feedback signal, a compensation line with a restriction point is provided that bypasses the third check valve. A particularly accurate feedback signal is obtained when a pressure sensor is attached to the drain line between the second pressure space and the third check valve (claim 5) (
If the transition to the second pressure space should be opened when the stepped piston has traveled a specific path on the control of the clutch, there are two options: either the pressure line is arranged in the interior of the stepped piston and ends at the periphery of the first step of the stepped piston at a point which opens toward the second pressure space after a specific path of the stepped piston, or the pressure line is arranged in the cylinder of the piston-in-cylinder unit (that is fixed to the housing) and ends at the periphery of the first step at a point which is released by the stepped piston after a specific path thereof. A higher pressure may act at the first pressure space and, if a first check valve is also present, it may be configured for a smaller opening pressure. A higher underpressure thereby first arises in the second pressure space so that more fluid is sucked in again faster via the second check valve due to the larger pressure difference.
A further restriction point may be provided in the named passage (claim 8) (
The pressure fluid source and the valves for the control can be configured very differently. In a first variant, corresponding to WO 2004/040158 A2, the pressure fluid source is a controllable motor/pump unit which is connectable to the pressure line and to the drain line by means of a fast-opening valve and a fourth check valve. The clutch is therefore actuated via the control of the electric motor, wherein control is able to be very fast and exact. The hydraulic transmission takes place via the self-controlling valve unit which ensures, without any control from outside, that the clutch may be opened fast and returns on its own into its secure (disengaged) position on a failure of the electrics. For the valve opens when the pump pressure drops or ceases. For this purpose, the self-controlling valve unit has a fast-opening valve on which the pressure acts which prevails on the side of the pump facing it.
The fast-opening valve may consist of a sleeve and a spring-assisted slider therein, wherein the sleeve has at least one first opening through which a pressure medium can flow out of the piston-in-cylinder unit and the slider is displaceable between a first position in which it releases the opening and a second position in which it covers the opening. In this context, the force of the spring predominates in the first position of the slider and the force exerted on it by the pressure medium predominates in the second position.
A second opening may also be provided beneath the first opening, wherein the second opening is in communication with the first pressure space and is released by the slider with a reducing pressure of the pressure fluid source after (i.e., later than) the first opening. In this case, the drain line is connected to the pressure line via a third check valve. It is thus achieved that the fast-opening valve opens the clutch completely, including the air space.
The pressure fluid source may be a controllably moved master piston in a master cylinder which is connected to the pressure line and to the drain line. The master piston is then moved in a correspondingly controlled manner. In this case, the piston must release the venting bore so that the venting path can be passed through on the opening.
The pressure fluid source may be connected conventionally (for example to a fixed displacement pump and to a pressure store) and via a control valve to the pressure line and to the drain line. The control valve is suitable to control the fluid flow (mass flow) in both directions.
The present teachings also provide a drive unit for the control of the torque distribution to two output shafts for which the friction clutch forming the subject matter of the invention is particularly suitable. With this drive unit, two friction clutches may be provided, each for one output shaft, which are supplied by a common pressure fluid source which is a reversible motor/pump unit. They are commanded by a common control unit , with either the one or the other friction clutch being acted on by reversing, the clutches thus being actuated in opposite senses.
In another configuration of the drive unit, the drain lines of both clutches are connectable to one another via a further valve. The further valve is a safety valve which ensures that, in the event of system problems or a power failure, the effective pressure, and thus the transmitted torque, initially remains the same on both sides (so that the vehicle does not leave the road laterally) and is fully reduced equally symmetrically in the following. In non-disturbed operation, the safety valve is kept closed against spring force. It opens on a disturbance or on a power failure. If, for example, one of the two fast-opening valves jams, the pressure reduction on both sides can take place via the respective other fast-closing valve.
The invention will be described and explained in the following with reference to Figures. There are shown, schematically:
In
The pressure fluid source 4 may be a reversible pump 15 that is driven by an electric motor 16 and that sucks in the fluid to be pumped from a reservoir 18. The electric motor 16 is controlled by a control unit 17 with respect to direction of rotation and speed so that the pump 15 can pump variable fluid flows in both flow directions. A control valve 12 is between the pressure fluid source 4 and the clutch 1 and may include a fast-opening valve 13 and, parallel thereto and bypassing it, a main check valve 14. A pressure line 20 leads from the fast-opening valve 13 via a first check valve 22 into the second pressure space 9. A branch line 21 leads, without an interposed valve, from the pressure line 20 upstream of the first check valve 22 into the first pressure space 8. Furthermore, a drain line 23 establishes the communication from the second pressure space 9 to the fast-opening valve 12 which enables a particularly fast lowering of the pressure in the second pressure space 9 on a reversal of the sense of rotation of the pump 15.
Finally, a suction line 24 with a second check valve 25 is provided through which fluid is sucked into the second pressure space 9 as long as the stepped piston 2 is only moved by filling the first pressure space. When the pressure in the pressure line 20 and in the branch line 21 has reached a specific value, the first check valve 22 opens for the action on the second pressure space 9. The second check valve 25 closes at the same time. A manometer 26 is connected at the suction line 24 between the second pressure space 9 and the second check valve 25 and makes a pressure signal available to the control unit 17 as a feedback signal.
The fast-opening valve 13 substantially corresponds to the fast-opening valve described in WO 2004/040158 A2. It consists of a sleeve 30 in which a slider 31 is guided. The pressure generated by the pump 15 acts on the slider at the one side (from the bottom in
The variant of
The embodiment of the
The pressure fluid source is a master cylinder 40 here in which a master piston 41 is set into motion by a mechanical or hydraulic drive only indicated. This drive 42 is controlled by the control unit 17 by means of a signal 43. A position sensor 44 makes a position signal available to the control unit which can likewise be processed by the control here. The master cylinder 40 is connected to the reservoir 18 via a vent bore 46 and a connection line 45. The pressure space 47 bounded by the master piston 41 is in communication with the pressure line 20 via an outlet opening 48.
The embodiment of
A further modification may be seen in
The detail variant of
Number | Date | Country | Kind |
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GM 359/2005 | May 2005 | AT | national |
This application is a National Stage of International Application No. PCT/EP2006/005027, filed May 26, 2006. This application claims the benefit of Austrian Patent Application No. GM 359/2005, filed May 31, 2005. The disclosures of the above applications are incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/005027 | 5/26/2006 | WO | 00 | 2/29/2008 |