The present invention relates to railway truck damping systems and to railway trucks incorporating same.
A typical railcar includes a car body that rides on one or more railway trucks, also known as bogies. The trucks support the car body vertically and laterally while allowing sufficient rotational movement between the trucks and car body to allow negotiation of curved track.
The trucks are generally proximate to each end of the car body and support the car body for transport along the rail through a suspension system. Each truck generally includes a frame that connects two or more wheel-sets. The frame includes a pair of side frames that extend along the length of each side of the truck. A bolster connects the side frames to hold the side-frames generally parallel to one another.
In the case of freight car trucks in particular, it is common practice in North America, as well as in other jurisdictions, for the suspension system to consist of a set of steel coil springs supporting the load of the car body and an arrangement of springs and wedges to provide friction damping of both vertical and lateral motions of the car body.
A typical friction damper arrangement 1 is shown in
This arrangement is known as variable friction damping, since the forces on the wedges 5 from the springs 9 vary with the height of the bolster 8 within the bolster opening 3 and that, as a result of this, the friction forces between the wedges 5 and the wear plates 2 also vary.
There are two main variations of this type of arrangement. In the first of these variations, the springs are disposed between the wedges and surfaces of the bolster, and thus the spring forces do not vary as the height of the bolster varies. In the second of these variations, the bolster has a vertical face on each of its sides and the wedges act against sloping faces in the side frame. In this variation, since the springs still react against the side frame, there is no motion of the wedge as the bolster moves, and as a result, there is no variation of the spring and friction forces.
By arranging the wedges as mentioned above, a ‘squaring’ effect is obtained between the bolster and the two side frames of the railway truck. In many trucks, the only connection between one side frame and the other is that provided by the bolster, and the only connection between the bolster and the side frames is that provided by the wedges. The wedges are longitudinally spaced apart from each other as shown in
However, by using the wedges to accomplish tasks within the truck other than damping, their effectiveness as suspension dampers is compromised. The required spacing of the wedges, the forces applied to them, and their width, when sufficient to provide stability of the truck frame, create an undesirable level of resistance to truck vertical twist, thus compromising the equalisation of wheel loads, and provide excessive damping for the suspension, resulting in the suspension being ‘locked up’ for much of the time. These factors prevent truck designers from optimizing the damping qualities of the suspension and they degrade the safety and dynamic characteristics of the truck.
Also, with this type of arrangement, the ‘squaring’ of the truck varies with the level of wear at the wedges and the loads on the springs. This can have adverse effects on the ability of the truck to travel at high speeds and also on its ability to negotiate curved track. These factors combined with the above-noted adverse effect on the wheel vertical loads can create, in extreme cases, a situation where derailment of the truck can occur, adversely affecting the safety of the railroad operation.
Therefore, there is a need for a railway truck having a damping system which offers less resistance to truck vertical twist.
It is an object of the present invention to ameliorate at least some of the inconveniences present in the prior art.
It is also an object of the present invention to provide a railway truck having a bolster connected to friction damping systems which each include two spring biased wedges disposed on either side of a vertically extending friction plate. The springs bias the wedges such that the wedges are pressed into contact with the friction plate.
In one aspect, a railway truck for supporting a car body has a pair of side frames, each side frame having a bolster opening, two wheel-sets operatively connected to the side frames, each wheel-set including an axle and two wheels disposed on the axle, a bolster extending between the pair of side frames, the bolster having two end portions, each end portion of the bolster being disposed inside the bolster opening of a corresponding side frame, at least one friction plate connected to the end portions of the bolster and extending generally vertically downwardly therefrom, and two suspension assemblies operatively connecting the end portions of the bolster to the side frames. Each suspension assembly includes at least one load supporting spring adapted to bias the car body upwardly, a first wedge disposed on a first side of the at least one friction plate, the first wedge having a generally vertical face and a sloping face, a first spring biasing the first wedge vertically downwardly into contact with a first frame sloping face provided in the bolster opening of the corresponding side frame such that the generally vertical face of the first wedge is pressed into contact with the at least one friction plate, a second wedge disposed on a second side of the at least one friction plate opposite the first side, the second wedge having a generally vertical face and a sloping face, and a second spring biasing the second wedge vertically downwardly into contact with a second frame sloping face provided in the bolster opening of the corresponding side frame such that the generally vertical face of the second wedge is pressed into contact with the at least one friction plate.
In a further aspect, the at least one friction plate is disposed generally at a longitudinal center of the side frames.
In an additional aspect, the first and second frame sloping faces of each side frame are defined in each side frame by the bolster openings.
In a further aspect, for each side frame, the first frame sloping face is formed by a third wedge connected to a first side of the bolster opening on the first side of the at least one friction plate, and the second frame sloping face is formed by a fourth wedge connected to a second side of the bolster opening on the second side of the at least one friction plate.
In an additional aspect, for each suspension assembly, a slope of the first frame sloping face corresponds to a slope of the sloping face of the first wedge, and a slope of the second frame sloping face corresponds to a slope of the sloping face of the second wedge.
In a further aspect, for each suspension assembly, the first spring extends between and abuts the first wedge and a bottom surface of the corresponding end portion of the bolster, and the second spring extends between and abuts the second wedge and the bottom surface of the corresponding end portion of the bolster.
In an additional aspect, for each suspension assembly, the first spring extends between and abuts the first wedge and a bottom surface of a first projection of the corresponding side frame, and the second spring extends between and abuts the second wedge and a bottom surface of a second projection of the corresponding side frame.
In a further aspect, at least one first wear plate is connected to one side of the at least one friction plate, and at least one second wear plate is connected to another side of the at least one friction plate. For each suspension assembly, the vertical face of the first wedge is pressed into contact with the at least one first wear plate, and the vertical face of the second wedge is pressed into contact with the at least one second wear plate.
In an additional aspect, the at least one friction plate is integrally formed with the bolster, and the bolster has a generally T-shaped cross-section.
In a further aspect, a width of the at least one friction plate is less than a width of the bolster.
In an additional aspect, one of a bracing system, a shear frame, and a frame structure connects the side frames together.
In a further aspect, for each suspension assembly, the at least one load supporting spring biases the corresponding end portion of the bolster upwardly.
In another aspect, a railway truck for supporting a car body has a pair of side frames, each side frame having a bolster opening, each bolster opening having a bottom wall, two wheel-sets operatively connected to the side frames, each wheel-set including an axle and two wheels disposed on the axle, a bolster extending between the pair of side frames, the bolster having two end portions, each end portion of the bolster being disposed inside the bolster opening of a corresponding side frame, two friction plates connected to the bottom walls of the bolster openings and extending generally vertically upwardly therefrom, and two suspension assemblies operatively connecting the end portions of the bolster to the side frame. Each suspension assembly includes at least one load supporting spring adapted to bias the car body upwardly, a first wedge disposed on a first side of a corresponding friction plate, the first wedge having a generally vertical face and a sloping face, a first spring biasing the first wedge vertically upwardly into contact with a first bolster sloping face provided by the corresponding end portion of the bolster such that the generally vertical face of the first wedge is pressed into contact with the corresponding friction plate, a second wedge disposed on a second side of the corresponding friction plate opposite the first side, the second wedge having a generally vertical face and a sloping face, a second spring biasing the second wedge vertically upwardly into contact with a second bolster sloping face provided by the corresponding end portion of the bolster such that the generally vertical face of the second wedge is pressed into contact with the corresponding friction plate.
In an additional aspect, the two friction plates are disposed generally at a longitudinal center of the side frames.
In a further aspect, the first and second bolster sloping faces of each end portion of the bolster are defined by the bolster.
In an additional aspect, for each suspension assembly, a slope of the first bolster sloping face corresponds to a slope of the sloping face of the first wedge, and a slope of the second bolster sloping face corresponds to a slope of the sloping face of the second wedge.
In a further aspect, for each suspension assembly, the first spring extends between and abuts the first wedge and the bottom wall of the corresponding bolster opening, and the second spring extends between and abuts the second wedge and the bottom wall of the corresponding bolster opening.
In an additional aspect, for each suspension assembly, the first spring extends between and abuts the first wedge and an upper surface of a first projection of the corresponding end portion of the bolster, and the second spring extends between and abuts the second wedge and an upper surface of a second projection of the corresponding end portion of the bolster.
In a further aspect, at least two first wear plates are connected to one side of the two friction plates, and at least two second wear plates are connected to another side of the two friction plates. For each suspension assembly, the vertical face of the first wedge is pressed into contact with a corresponding one of the at least two first wear plates, and the vertical face of the second wedge is pressed into contact with a corresponding one of the at least two second wear plates.
In an additional aspect, the two friction plates are integrally formed with the side frames.
In a further aspect, a width of each of the two friction plates is less than a width of the bolster.
In an additional aspect, one of a bracing system, a shear frame, and a frame structure connects the side frames together.
In a further aspect, for each suspension assembly, the at least one load supporting spring biases the corresponding end portion of the bolster upwardly.
In yet another aspect, a railway truck for supporting a car body has a pair of side frames, each side frame having a bolster opening, two wheel-sets operatively connected to the side frames, each wheel-set including an axle and two wheels disposed on the axle, a bolster extending between the pair of side frames, the bolster having two end portions, each end portion of the bolster being disposed inside the bolster opening of a corresponding side frame, at least one friction plate adapted for connection to the car body and for extending generally vertically downwardly therefrom, and two suspension assemblies operatively connecting the end portions of the bolster to the side frames. Each suspension assembly includes, at least one load supporting spring adapted to bias the car body upwardly, a first wedge disposed on a first side of the at least one friction plate, the first wedge having a generally vertical face and a sloping face, a first spring biasing the first wedge vertically downwardly into contact with a first frame sloping face provided in the bolster opening of the corresponding side frame such that the generally vertical face of the first wedge is pressed into contact with the at least one friction plate, a second wedge disposed on a second side of the at least one friction plate opposite the first side, the second wedge having a generally vertical face and a sloping face, and a second spring biasing the second wedge vertically downwardly into contact with a second frame sloping face provided in the bolster opening of the corresponding side frame such that the generally vertical face of the second wedge is pressed into contact with the at least one friction plate.
Embodiments of the present invention each have at least one of the above-mentioned objects and/or aspects, but do not necessarily have all of them. It should be understood that some aspects of the present invention that have resulted from attempting to attain the above-mentioned objects may not satisfy these objects and/or may satisfy other objects not specifically recited herein.
Additional and/or alternative features, aspects, and advantages of embodiments of the present invention will become apparent from the following description, the accompanying drawings, and the appended claims.
For a better understanding of the present invention, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As shown in
Turning now to
Each wheel-set 16 includes an axle 26, a pair of conical wheels 28, and bearing assemblies 30. The bearing assemblies 30 preferably each include a tapered roller bearing. However, it is contemplated that other types of bearings could be used. The conical wheels 28 are fixedly connected to the axles 26 proximate each end of the axles 26. In this manner, the conical wheels 28 rotate at the same speed as the axles 26. The bearing assemblies 30 are outboard of each conical wheel 28 to operably connect each wheel-set 16 to the side frames 20 so that the axles 26 and wheels 28 rotate freely as the truck 10 travels along the rails. It should be understood by one of ordinary skill in the art that alternate designs are contemplated and include other physical arrangements between the axle 26, conical wheels 28, and bearing assemblies 30. For example, the bearing assemblies 30 may be located inboard of the conical wheels 28. Alternatively, the conical wheels 28 may be operably connected to the axle 26, with or without bearings, to allow the wheels 28 to rotate separately from the axles 26.
The suspension assemblies 24 will now be described in more detail. As can be seen in
Each suspension assembly 24 also has a friction damping system 42. The friction damping systems 42 are disposed laterally inwardly of the load supporting springs 36. However it is contemplated that the friction damping systems 42 could be disposed laterally outwardly of the load supporting springs 36 or that load supporting springs 36 could be disposed on both sides of the friction damping systems 42. The friction damping systems 42, as their name suggest, provide frictional damping of the motion of the bolster 22 resulting from the motion of the car body 12 relative to the side frames 18.
Turning to
The friction damping system 42A will now be described with reference to
The friction damping system 42A has two wedges 48A. Each wedge 48A has a generally vertical face 50A and a sloping face 52A. It is contemplated that wear plates could be connected to the vertical faces 50A of the wedges 48A. As can be seen, the wedges 48A are disposed on either side of the friction plate 44A such that their faces 50A face each other. Two springs 54A each have one end abutting the bottom surface 40A of the end portion 32A of the bolster 22A and another end abutting a corresponding one of the wedges 48A so as to bias the wedges 48A vertically downwardly away from the bolster 22A. The springs 54A are single or dual steel coil springs. However, it is contemplated that other types of springs could be used. It is contemplated that recesses and/or protrusions can be provided on the wedges 48A and/or on the bottom surface 40A of the end portion 32A of the bolster 22A to help prevent displacement of the springs 54A.
As can be seen, the springs 54A bias the sloping faces 52A of the wedges 48A into contact with frame sloping faces 56A defined in the side frame 18 by the bolster opening 34A and having slopes corresponding to slopes of the sloping faces 52A. As a result, the vertical faces 50A of the wedges 48A are pressed into contact with the wear plates 46A. The resulting friction forces dampen the motion of the suspension assembly 24. Since the springs 54A get compressed by the bolster 22A, the amount of force applied by the springs 54A varies with the amount of compression, and therefore the amount of friction damping provided by the friction damping system 42A also varies.
The friction damping system 42B will now be described with reference to
The friction damping system 42B has two wedges 48B. Each wedge 48B has a generally vertical face 50B and a sloping face 52B. It is contemplated that wear plates could be connected to the vertical faces 50B of the wedges 48B. As can be seen, the wedges 48B are disposed on either side of the friction plate 44B such that their faces 50B face each other. Two springs 54B each have one end abutting the bottom surface 40B of the end portion 32B of the bolster 22B and another end abutting a corresponding one of the wedges 48B so as to bias the wedges 48B vertically downwardly away from the bolster 22B. The springs 54B are single or dual steel coil springs. However it is contemplated that other types of springs could be used. It is contemplated that recesses and/or protrusions can be provided on the wedges 48B and/or on the bottom surface 40B of the end portion 32B of the bolster 22B to help prevent displacement of the springs 54B.
As can be seen, the springs 54B bias the sloping faces 52B of the wedges 48B into contact with frame sloping faces 56B defined by wedges 58B and having slopes corresponding to slopes of the sloping faces 52B. As can also be seen, the sloping faces 52B are recessed in the wedges 48B which help maintain the wedges 48B and 58B in alignment with each other. The wedges 58B are connected to the sides of the bolster opening 34B by hooks 60B inserted in openings formed in the sides of the bolster opening 34B. As a result of the sloping faces 52B of the wedges 48B being biased into contact with the frame sloping faces 56B defined by the wedges 58B, the vertical faces 50B of the wedges 48B are pressed into contact with the wear plates 46B. The resulting friction forces dampen the motion of the suspension assembly 24. Since the springs 54B get compressed by the bolster 22B, the amount of force applied by the springs 54B varies with the amount of compression, and therefore the amount of friction damping provided by the friction damping system 42B also varies.
The friction damping system 42C will now be described with reference to
The friction damping system 42C has two wedges 48C. Each wedge 48C has a generally vertical face 50C and a sloping face 52C. It is contemplated that wear plates could be connected to the vertical faces 50C of the wedges 48C. As can be seen, the wedges 48C are disposed on either side of the friction plate 44C such that their faces 50C face each other. Two springs 54C each have one end abutting a bottom surface 64C of a corresponding one of the projections 62C and another end abutting a corresponding one of the wedges 48C so as to bias the wedges 48C vertically downwardly away from the bottom surfaces 64C of the projections 62C. The springs 54C are single or dual steel coil springs. However it is contemplated that other types of springs could be used. It is contemplated that recesses and/or protrusions can be provided on the wedges 48C and/or on the bottom surfaces 64C of the projections 62C to help prevent displacement of the springs 54C.
As can be seen, the springs 54C bias the sloping faces 52C of the wedges 48C into contact with frame sloping faces 56C defined in the side frame 18 by the bolster opening 34C and having slopes corresponding to slopes of the sloping faces 52C. As a result, the vertical faces 50C of the wedges 48C are pressed into contact with the sides of the friction plate 44C. The resulting friction forces dampen the motion of the suspension assembly 24. Since the amount of compression of the springs 54C is fixed, the amount of force applied by the springs 54C is generally constant, and therefore the amount of friction damping provided by the friction damping system 42C is also generally constant.
The friction damping system 42D will now be described with reference to
The friction damping system 42D has two wedges 48D. Each wedge 48D has a generally vertical face 50D and a sloping face 52D. It is contemplated that wear plates could be connected to the vertical faces 50D of the wedges 48D. As can be seen, the wedges 48D are disposed on either side of the friction plate 44D such that their faces 50D face each other. Two springs 54D each have one end abutting the bottom wall 38D of the bolster opening 34D and another end abutting a corresponding one of the wedges 48D so as to bias the wedges 48D vertically upwardly toward the bolster 22D. The springs 54D are single or dual steel coil springs. However, it is contemplated that other types of springs could be used. It is contemplated that recesses and/or protrusions can be provided on the wedges 48D and/or on the bottom wall 38D of the bolster opening 34D to help prevent displacement of the springs 54D.
As can be seen, the springs 54D bias the sloping faces 52D of the wedges 48D into contact with bolster sloping faces 66D defined by the bolster 22D and having slopes corresponding to slopes of the sloping faces 52D. It is contemplated that the bolster sloping faces 66D could be formed by wedges connected to the lower surface 40D of the bolster 22D. As a result, the vertical faces 50D of the wedges 48D are pressed into contact with the wear plates 46D. The resulting friction forces dampen the motion of the suspension assembly 24. Since the springs 54D get compressed by the bolster 22D, the amount of force applied by the springs 54D varies with the amount of compression, and therefore the amount of friction damping provided by the friction damping system 42D also varies.
The friction damping system 42E will now be described with reference to
The friction damping system 42E has two wedges 48E. Each wedge 48E has a generally vertical face 50E and a sloping face 52E. It is contemplated that wear plates could be connected to the vertical faces 50E of the wedges 48E. As can be seen, the wedges 48E are disposed on either side of the friction plate 44E such that their faces 50E face each other. Two springs 54E each have one end abutting the upper surface 70E of a corresponding one of the projections 68E and another end abutting a corresponding one of the wedges 48E so as to bias the wedges 48E vertically upwardly toward the bolster 22E. The springs 54E are single or dual steel coil springs. However it is contemplated that other types of springs could be used. It is contemplated that recesses and/or protrusions can be provided on the wedges 48E and/or on the upper surfaces 70E of the projections 68E to help prevent displacement of the springs 54E.
As can be seen, the springs 54E bias the sloping faces 52E of the wedges 48E into contact with bolster sloping faces 66E defined by the bolster 22E and having slopes corresponding to slopes of the sloping faces 52E. It is contemplated that the bolster sloping faces 66E could be formed by wedges connected to the lower surface 40E of the bolster 22E. As a result, the vertical faces 50E of the wedges 48E are pressed into contact with the sides of the friction plate 44E. The resulting friction forces dampen the motion of the suspension assembly 24. Since the amount of compression of the springs 54E is fixed, the amount of force applied by the springs 54E is generally constant, and therefore the amount of friction damping provided by the friction damping system 42E is also generally constant.
The friction damping system 42F will now be described with reference to
The friction damping system 42F has two wedges 48F. Each wedge 48F has a generally vertical face 50F and a sloping face 52F. It is contemplated that wear plates could be connected to the vertical faces 50F of the wedges 48F. As can be seen, the wedges 48F are disposed on either side of the friction plate 44F such that their faces 50F face each other. Two springs 54F each have one end abutting the bottom surface 40F of the end portion 32F of the bolster 22F and another end abutting a corresponding one of the wedges 48F so as to bias the wedges 48F vertically downwardly away from the bolster 22F. The springs 54F are single or dual steel coil springs. However it is contemplated that other types of springs could be used. It is contemplated that recesses and/or protrusions can be provided on the wedges 48F and/or on the bottom surface 40F of the end portion 32F of the bolster 22F to help prevent displacement of the springs 54F.
As can be seen, the springs 54F bias the sloping faces 52F of the wedges 48F into contact with frame sloping faces 56F defined in the side frame 18 by the bolster opening 34F and having slopes corresponding to slopes of the sloping faces 52F. As a result, the vertical faces 50F of the wedges 48F are pressed into contact with the wear plates 46F. The resulting friction forces dampen the motion of the suspension assembly 24. Since the springs 54F get compressed by the bolster 22F, the amount of force applied by the springs 54F varies with the amount of compression, and therefore the amount of friction damping provided by the friction damping system 42F also varies.
It is contemplated that the friction damping system 42F could be provided with projections similar to the projections 62C of the friction damping system 42C for the springs 54F to abut against. As a result, the friction damping system 42F would provide a generally constant amount of friction damping.
As can be seen in the friction damping systems 42A to 42F described above, the friction wedges 48 are disposed relatively close to one another since they are only separated by a thickness of the friction plate 44 and, where applicable, of the wear plates 46. As a result, the friction damping systems 42A to 42F offer very little resistance to the twisting motion of the side frames 18. This allows the load on the wheels 28 to be equalised when traversing uneven tracks.
Modifications and improvements to the above-described embodiments of the present invention may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present invention is therefore intended to be limited solely by the scope of the appended claims.
The present application claims priority to U.S. Provisional Patent Application No. 61/147,339, filed Jan. 26, 2009, the entirety of which is incorporated herein by reference.
Number | Date | Country | |
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61147339 | Jan 2009 | US |