The invention relates to a friction disc with a disc body which has at least one vibration damping element, and on which, if applicable, at least one friction lining is arranged.
The invention further relates to a disc set comprising several friction discs arranged one behind the other in an axial direction.
Vibration-damped clutches are already known from the prior art in the most varied of embodiments. For example, DE 32 673 A1 describes a torsional vibration damper for vehicle friction clutches, in which the torque transmission from the primary part, embodied in a shaft-like manner, to the approximately drum-like secondary part carried by it, takes place via an annular clutch body arranged therein, which engages into the primary part with a thrust device permitting longitudinal displacements and is displaceably connected to the periphery of the secondary part by an axial toothing, wherein on both sides of the clutch body in each case a plate spring is situated, which rests against the wall of the secondary part. The chambers of the springs on both sides are filled with damping oil which, on stressing through a throttle duct situated in the clutch body, can flow over from one chamber into the other. A disadvantage here is that with each rotation direction always only one plate spring is in action, whilst the other remains uninvolved. In addition, installation space must be additionally made available for the hydraulic damping.
Clutch discs with torsion springs are also known.
The present invention is based on the problem of providing a friction disc or respectively a friction disc set with simple vibration damping.
This problem is solved in the friction disc mentioned in the introduction in that the vibration damping element consists of at least one elastomer, or comprises the latter. In addition, the problem is solved with the above-mentioned disc set, which has the friction disc according to the invention.
It is advantageous here that through the vibration damping element consisting of an elastomer or respectively comprising the latter, the vibration damping of the friction disc can be adapted more simply, because the elastomer can be placed more easily at any location of the friction disc. In addition, this vibration damping element can be connected more easily to the disc body. It is therefore possible in a simple manner to alter the natural frequency of the friction disc. Therefore, friction vibrations can be reduced and torque peaks in the torque transmission in the disc set can be damped. Through the arrangement of the vibration damping element directly on the friction disc, the vibration behaviour of the friction disc per se can be influenced. It is possible here to equip friction discs of a disc set with different vibration damping elements, whereby the vibration behaviour of the disc set can be influenced more precisely. Furthermore, the vibration damping element can be constructed simply. The integration of the vibration damping element into the friction disc can thereby be simplified.
According to a variant embodiment of the friction disc, provision can be made that the disc body has several parts and that the vibration damping element is arranged between the parts of the disc body. It is thereby possible to transmit the torque via the vibration damping element, whereby the vibration damping can be configured more efficiently.
According to a variant embodiment in addition the disc body can have at least one hub part and a friction lining carrier part, wherein the vibration damping element is arranged at least partly between the hub part and the friction lining carrier part. Thereby, despite vibration damping, the axial overall length of the friction disc, and thereby of the disc set, can be reduced. In addition, the hub part can thereby be produced with greater precision, for example by fine stamping, whereby punched retraction and tears can be reduced and thereby a greater percentage contact area can be realized in the carrier elements of an inner disc. It is thereby possible to embody the friction disc so as to be thinner. In addition, it is thereby also possible to define “standard grains” which can be used in several different friction discs.
According to another variant embodiment of the friction disc, provision can be made that the hub part is connected to the friction lining carrier part via the vibration damping element, whereby the structure of the friction disc can be simplified by the elimination of an additional connecting means.
Provision can also be made that the disc body has disc body segments, and that the vibration damping element is arranged at least partly between the disc body segments. Thereby, in a simple manner (additionally) a radial vibration damping can be achieved. In addition, through the segmenting of the disc body, a saving on raw material is able to be achieved, because more segments than entire rings can be manufactured from a raw material blank of the same size.
The disc body can have at least one recess in which the vibration damping element is at least partly arranged. Thereby, a better connection of the vibration damping element to the disc body is able to be achieved.
In addition, the vibration damping element can have a recess and at least a portion of the disc body can have at least one axial projection, wherein the axial projection is arranged extending into the recess of the vibration damping element. With this variant embodiment, an additional form-fitting connection of the vibration damping element is able to be achieved, whereby the load-carrying capacity of the vibration damping element can be increased or respectively the risk of the tearing off of the vibration damping element can be reduced.
In addition, it is possible that the disc body has a carrier element, wherein the vibration damping element is arranged on the carrier element. Thereby, a vibration damping can already be achieved on the introduction of the torque into the friction disc, because a direct metal-to-metal contact between the friction disc and the disc support is prevented.
According to a variant embodiment of the disc set, provision can be made that several friction discs are connected to one another via at least one vibration damping element. The inner discs are constructed in an offset manner and are connected by the rods made of elastomer. Thereby, the additional effect to the vibration damping can be achieved, that the blade body of the friction disc consists of individual segments which are not connected to one another, wherein via the elastomer rods the segments are prevented from detaching themselves from the shaft due to centrifugal force and the radial reaction force (friction moment).
According to a further variant embodiment of the disc set, provision can be made that several friction discs have disc body segments and that the disc body segments of the friction discs, which are arranged one behind the other in the axial direction, are arranged offset in a circumferential direction. Through the prevention of the aligned impacts between the segments in the axial direction, a further influencing of the vibration behaviour of the disc set can be achieved.
For a better understanding of the invention, the latter is explained in further detail by means of the following figures.
These show respectively in simplified, diagrammatic representation:
In introduction, it is to be stated that in the variously described embodiments, identical parts are given the same reference numbers or respectively the same component designations, wherein the disclosures contained in the entire description can be transferred correspondingly to identical parts with identical reference numbers or respectively identical component designations. Also, the chosen positioning information in the description, such as e.g. above, below, lateral etc., refer to the immediately described and illustrated figure and are to be transferred, in the case of a change in position, correspondingly to the new position.
In
The inner discs 2 have an at least approximately ring-shaped disc body 5 with a first surface 6 and with a second surface 7 lying opposite the latter in the axial direction 4. On the first and/or second surface 6, 7 respectively at least one friction lining 8 is arranged. The inner discs 2 are therefore so-called lining discs.
The friction linings 8 can be embodied in accordance with the prior art.
Provision can also be made that the inner discs 2 have no friction linings 8.
The outer discs 3 also have an at least approximately ring-shaped disc body 9 which, however, is free of friction linings. The outer discs 3 are therefore the so-called counter-discs which can be brought into frictional engagement with the friction linings 8 of the inner discs 2.
However, it is also possible that friction linings 8 are arranged on the outer discs 3, in particular if no friction linings are arranged on the inner discs 2.
Preferably, the inner discs 2 and the outer discs 3 are produced from a steel. However, they may also be produced from another suitable, in particular metallic, material. For example, the inner discs can consist of a resin-bonded composite material or of a sintered material. The friction linings 8 arranged on the inner discs can consist, for example, of a carbon material or of a resin-bonded, if applicable fibre-reinforced, paper lining or of a resin-bonded lining or of a sintered material. Such friction linings are known from the prior art, so that reference is to be made thereto. It is also possible that the friction linings 8 are arranged on a support. The support preferably consists of steel or of another suitable material.
This basic structure of a disc set 1 is known from the prior art. For further details in this regard, reference is therefore to be made to this appropriate prior art.
The disc set 1 is part of a disc friction system, for example of a (wet-running) multiple disc clutch, a brake, a holding device, a differential block, etc.
In
The friction disc 10 can have at least one carrier element 11, for example in the form of an inner toothing, on a radially inner face surface.
At this point it is to be mentioned that a friction disc 10 in the form of an outer disc 3 (
Via the carrier elements 11 or 12, a torque-proof connection can be produced with a further component of the disc friction system, for example with a shaft in the case of the inner discs 2 or with the housing of the disc friction system in the case of the outer discs 3, as is known per se.
It is also possible that the inner discs 2 or the outer discs 3 are therefore embodied as so-called free-floating discs, therefore have no such carrier elements 11, 12.
On the disc body 5 (disc body 9 in the case of the outer disc 3) of the friction disc 10, at least one vibration damping element 13 is arranged. The vibration damping element 13 consists of at least one elastomer or comprises the latter. This applies accordingly to all variant embodiments of the friction disc 10 or respectively of the disc set 1.
The term elastomer is used according to the generally known classification of plastics.
The elastomer can be, for example, a natural rubber, a (carboxylated) nitrile-butadiene rubber, an isoprene rubber, a silicone elastomer. However, it is also possible that two or more different elastomers are used, which are connected to one another if applicable, in order to thereby influence the damping behaviour of the vibration damping element 13.
In addition, it is possible that the elastomer is reinforced, in particular fibre-reinforced. As fibres, natural or synthetic fibres can be used. The fibres can have a length of between 1 mm and 10 mm. The fibre content on the vibration damping element 13 can be between 0% by weight and 25% by weight. The at least one elastomer forms the remainder to 100%.
As can be seen from the figures, the friction disc 10 can consist exclusively of the disc body 5, 9, at least one vibration damping element 13 and, if applicable, at least one friction lining 8.
In the variant embodiment of the friction disc 10 according to
The friction lining(s) 8—several friction linings can also be arranged on the friction disc 10, for example one each per surface 6, 7 or several friction lining segments per surface 6, 7—is or are arranged exclusively on the friction lining carrier part 15 and are connected therewith.
Preferably, the hub part 14 is connected to the friction lining carrier part 15 exclusively by the at least one vibration damping element 13. For this, the at least one vibration damping element 13 can be e.g. vulcanized onto the hub part 14 and onto the friction lining carrier part 15.
In the simplest variant embodiment of this friction disc 10, the vibration damping element 13 can be embodied in the shape of a circular ring. However, it is also possible that—as illustrated in
The teeth of the toothings can, as shown in
Preferably, however, no acute geometries are used, in order to prevent damage to the at least one vibration damping element 13. For this reason preferably also the edges of the hub part 14 and/or of the friction lining carrier part 15 can be embodied so as to be chamfered or rounded at least in the region of the abutting of the vibration damping element 13.
The at least one vibration damping element 13 can be embodied flush with the hub part 14 and with the friction lining carrier part 15. However, it is also possible that the at least one vibration damping element 13 is embodied overlapping at least one of the surfaces 6, 7 (
The vibration damping element 13 can be embodied in one piece, i.e. running uninterruptedly in circumferential direction of the friction disc 10, as is illustrated in
At this point, it is to be pointed out once again that the statements concerning the friction disc 10 can be applied both to an inner disc 2 and also to an outer disc 3 (
The friction lining carrier part 15 can be embodied to be of the same thickness as, or thinner than, the hub part 14. Thinner, because the thickness of the friction lining carrier part 15 is independent of the surface pressure on the carrier elements 11 of the hub part 14. However, it is also possible that the friction lining carrier part 14 is embodied to be thicker than the hub part 14.
In
The variant embodiment of the friction disc 10 according to
In
The disc body segments 18 are arranged spaced apart from one another in circumferential direction of the friction disc 10. The intermediate space thereby arising between the segments is filled at least partly, in particular entirely, with the elastomer of the vibration damping element 13, whereby an additional vibration damping can be achieved. The elastomer can be identical to or different from the elastomer which is used between the hub part 14 and the friction lining carrier part 15.
Face surfaces of the disc body segments 18 pointing in circumferential direction of the friction disc 10 can be embodied so as to be planar and running at least approximately in radial direction, as is illustrated in
However, it is also possible that in the region of these face surfaces—in an analogous manner to, or respectively in the manner of the formation of the face surfaces of the hub part 14 and of the friction lining carrier part 15 pointing towards each other—form-fitting elements are formed. The form-fitting elements can be embodied for example at least approximately in a rectangular or square shape or in the manner of a toothing. Thereby, inter alia, the volume fraction of elastomer between the disc body segments 18 can be increased.
For further details of the friction disc 10, reference is to be made to the statements concerning
According to another variant embodiment of the friction disc 10, provision can be made that the disc body 5 has at least one recess 19 or respectively aperture in the axial direction 4, in which the vibration damping element 13 is at least partially or entirely arranged. A possible variant embodiment to this is illustrated in
According to a further variant embodiment of the friction disc 10, provision can be made here that the vibration damping element 13 also has a recess 20, and that in addition at least a part of the disc body 5, in particular the hub part 14, has at least one axial projection 21, and that the axial projection 21 is arranged extending into the recess of the vibration damping element 13, as is also illustrated in
Preferably, the at least one recess 20 is filled entirely with the axial projection 21. In addition, the recess 19 in the disc body is preferably filled entirely with the vibration damping element 13 (and, if applicable, with the axial projection 21 arranged in the latter).
Unlike in the variant embodiments of the friction disc 10 according to
In any case, however, the carrier elements 11 of the hub part 14 protrude in radial direction downwards over the friction lining carrier part 15.
The at least one axial projection 21 can be produced for example by the bending of a correspondingly formed tongue of the hub part 14.
Unlike in the variant embodiments of the friction disc 10 according to
With regard to further details of the friction disc 10, such as for example the axially overlapping geometry of the vibration damping element 13 or the rounded edges, reference is to be made to the statements concerning
Also in the variant embodiment of the friction disc 10 according to
The connection between the two hub parts 14 and the friction lining carrier part 15 takes place again directly via the at least one vibration damping element 13, wherein in this variant embodiment respectively at least one vibration damping element 13 is arranged on both sides of the friction lining carrier part 15. However, the possibility also exists for the arrangement of several vibration damping elements 13 per side, as is illustrated in
The carrier elements 11 of the two hub parts 14 can be arranged aligned with one another in the axial direction 4. However, the possibility also exists that the two hub parts 14, on connecting with the friction lining carrier part 15, are prestressed with respect to one another via the at least one vibration damping element 13, therefore the carrier elements 11 are no longer aligned with one another in the axial direction 4. Thereby, a play, for example the tooth flank play, if the carrier elements 11 are embodied as toothings, can be compensated between the friction disc 10 and the above-mentioned shaft carrying the latter.
The disc body 9 friction disc 10 according to
In the variant embodiment of the friction disc 10 according to
The disc body segments 18 are arranged spaced apart from one another in the circumferential direction with the formation of an intermediate space. The intermediate spaces are filled at least partly, in particular entirely, with vibration damping elements 13, whereby the disc body segments 18 are connected to one another.
With regard to further details of the friction disc 10, such as for example the axially overlapping geometry of the vibration damping element 13 or the rounded edges or the shape of the face surfaces of the disc body segments 18, pointing in circumferential direction (which are illustrated running in a round manner in
It is to be pointed out in addition that combinations of the friction disc 10 according to
The variant embodiment of the friction disc 10 according to
In addition, the friction lining 8 can be embodied as a single ring and therefore continuous in the circumferential direction, as is illustrated, or it can also be embodied in the form of segments, wherein in this case the segments preferably do not overlap the vibration damping elements 13, even though this is possible.
The friction disc 10 can also be formed on both sides with at least one friction lining 8.
In this variant embodiment of the friction disc 10 or respectively in all variant embodiments of the friction disc 10, in which the carrier elements 11 are divided to several disc body segments 18, provision can also be made that for compensating a play between the carrier elements 11 and the shaft carrying the friction disc 10, which shaft likewise has a corresponding surface form, the disc body segments 18, prestressed with respect to one another, are connected to the elastomer of the vibration damping elements 13, as was already described above.
With regard to further details of the friction disc 10, such as for example the axially overlapping geometry of the vibration damping element 13 or the rounded edges or the shape of the face surfaces of the disc body segments 18, pointing in circumferential direction, reference is to be made to the above statements, in particular those concerning
Variant embodiments of the disc set 1 are illustrated in
Here, according to a variant embodiment, provision can be made that several friction discs 10 are connected to one another via at least one vibration damping element 13.
The at least one vibration damping element 13—preferably several vibration damping elements 13 are used, for example between two and twenty—is embodied in particular in a rod-shaped manner with a longitudinal extent in the direction of the axial direction 4. Although the at least one vibration damping element 13 in
In so far as several rod-shaped vibration damping elements are used, these are preferably arranged distributed symmetrically in circumferential direction of the friction disc 10.
In the illustrated variant embodiment of the disc set 1, exclusively several, in particular all, inner discs 2 of the disc set are connected with one another with the at least one vibration damping element 13. However, it is also possible that therewith exclusively several, in particular all, outer discs 3 of the disc set 1 are connected with one another.
For connecting the friction discs 10 via the at least one vibration damping element 13, the friction discs have apertures in the axial direction 4, through which the at least one vibration damping element projects. The apertures are embodied aligned with one another in the axial direction 4.
In
The vibration damping element 13 or the vibration damping elements 13 can also consist at least partly or entirely of a material other than an elastomer, such as for example a metal or a metal alloy. In this case, a material is used which has a different E-modulus from the disc body 5 (in the case of an outer disc 3 disc body 9), in particular a lower E-modulus, respectively observed at 20° C. The example embodiments show possible variant embodiments of the disc set 1 or respectively of the friction disc 10, wherein it is noted at this point that various combinations with one another of the individual variant embodiments shown in
For the sake of good order, it is pointed out in conclusion that for a better understanding of the structure of the disc set 1 or respectively of the friction disc 1, these are not necessarily illustrated to scale.
Number | Date | Country | Kind |
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A 50564/2017 | Jul 2017 | AT | national |