Friction-feed plotter with laterally-movable drive roller, and related method for plotting on sheets of different widths

Information

  • Patent Grant
  • 6283655
  • Patent Number
    6,283,655
  • Date Filed
    Tuesday, June 30, 1998
    26 years ago
  • Date Issued
    Tuesday, September 4, 2001
    23 years ago
Abstract
In an apparatus and method for plotting on sheets of different widths, such as by cutting and/or printing, a tool support holding a plotting tool, such as a pen or knife blade, is spaced apart from a laterally-extending sheet-supporting surface and movable in the y-coordinate direction over the sheet-supporting surface for plotting on the sheet. A first drive roller defining an abrasive surface is rotatably mounted adjacent to the sheet-supporting surface for engaging a first marginal portion of the sheet and driving the sheet in the x-coordinate direction. A second rotatably-mounted drive roller is spaced laterally relative to the first drive roller, and defines an abrasive surface for engaging a second marginal portion of the sheet and further driving the sheet in the x-coordinate direction. A first drive motor is drivingly connected to the first drive roller for rotatably driving the first drive roller, and a second drive motor is drivingly connected to the second drive roller for rotatably driving the second drive roller. Both the second drive motor and second drive roller are laterally movable along an elongated track relative to the first drive roller, to thereby define any width between the first and second drive rollers within a predetermined range of widths.
Description




FIELD OF THE INVENTION




The present invention relates to apparatus and methods for plotting on sheets, and more particularly, to such apparatus and methods employing pinch rollers for pressing the sheets against abrasive drive rollers to frictionally engage and drive in their lengthwise direction sheets of different widths.




BACKGROUND OF THE INVENTION




A typical prior art friction-feed plotter employs a plurality of abrasive drive rollers mounted adjacent to a platen or like sheet-supporting surface. A plurality of pinch rollers are mounted above the drive rollers and movable into and out of engagement with a sheet material overlying the drive rollers. The pinch rollers press the sheet material into engagement with the abrasive drive rollers, and the abrasive drive rollers are rotatably driven to frictionally drive the sheet material in its lengthwise direction. A tool head comprising one or more plotting tools, such as a pen for drawing or printing lines or other graphic images on the sheet material, or a knife blade for cutting the sheet material, is mounted over the sheet-supporting surface and driven in the widthwise direction of the sheet material to plot by printing on and/or cutting the sheet material.




Friction-feed plotters of this type are employed for printing on and/or cutting numerous different types of sheet materials, such as vinyl and other types of polymeric sheets, paper and cardboard, and are used to make graphic products, such as signs, packaging and other visual displays. Commercially-available sheet materials are provided in various widths. In addition, a single piece of sheet material may be cut into any of an infinite number of different widths, thus leaving behind usable remnants or unused portions which likewise may be formed in any of an infinite number of different widths. For example, a relatively wide sheet may be initially used to print and cut a relatively narrow sign or other graphic product. Thus, a substantial amount of sheet may remain unused after the initial graphic product is prepared. Many of the sheet materials used for making signs, packaging and other visual displays are relatively expensive, and therefore it is desirable to minimize any waste by using the remnants or unused sheet portions to make additional graphic products. As a result, it is desirable for friction-feed plotters to handle sheets of virtually any width within a predetermined range of widths, in order to accommodate both the commercially-available sheet widths and any usable remnants or unused portions of such sheets.




Typical prior art plotters for accommodating sheet materials of different widths are shown in U.S. Pat. No. 5,163,675 to Sunohara (“the '675 patent”). One such prior art plotter employs a relatively long main drive roller mounted on one end of the sheet-supporting surface, and a relatively short sub-drive roller mounted on the opposite end of the sheet-supporting surface. A main pinch roller is mounted above, and movable laterally over the main drive roller for engaging the edge of a sheet overlying the main drive roller, and a sub-pinch roller is mounted above the sub-drive roller for engaging the edge of a sheet overlying the sub-drive roller. The main drive roller is sufficiently long so that the opposing edges of a sheet of any desired width within a premeditated range of widths may be engaged between the main and sub-drive rollers and the main and sub-pinch rollers, respectively.




The '675 patent states that the length of the main drive roller must be relatively great in order to accommodate the desired range of sheet widths. The '675 patent further states that the main drive roller must be capable of uniformly contacting and holding the sheet material without unequal contact pressures along its entire length. Accordingly, the '675 patent states that the main drive roller must be manufactured with very high precision, and therefore is unsuitable for mass production.




In order to overcome the problems associated with the above-described prior art plotter, the '675 patent teaches the use of a drive roller group consisting of a single relatively long main drive roller, and a three relatively short sub-drive rollers serially arranged at predetermined spacings from the main drive roller. A first pinch roller is mounted over the main drive roller and is movable laterally over the main drive roller, and a second pinch roller is mounted over the sub-drive rollers and is movable laterally over the sub-drive rollers for accommodating sheets of different widths. Although the main drive roller of the '675 patent is longer than each of the sub-drive rollers, the plurality of sub-drive rollers, and their predetermined spacings from the main drive roller, permit the main drive roller to be shorter than its counterpart in the above-described prior art plotter.




One of the drawbacks of the plotter illustrated in the '675 patent is that it still employs one relatively longer main drive roller in order to accommodate a sufficient range of sheet widths. Alternatively, if the longer main drive roller were eliminated, and the main and sub-drive rollers were of the same width, one or more additional sub-drive rollers would have to be added in order to accommodate the same range of sheet widths. The abrasive drive rollers employed in plotters of this type can be relatively expensive, however. Thus, the cost of the abrasive drive rollers in a plotter of this type can be substantially greater than in plotters employing a fewer number of such rollers.




Another problem encountered with prior art friction-feed plotters is that the sheet material may be unevenly driven by the abrasive drive rollers, and in turn assume a skewed or cocked position. This type of error is referred to as skew error. One approach for correcting skew error employed by the Assignee of the present invention is to independently drive the abrasive drive rollers engaging the opposing sides of the sheet material, and to provide at least one sensor for detecting any lateral deviation of the sheet material from its feed path. If a lateral deviation is detected, the abrasive drive rollers are controlled to rotate at different speeds to correct the lateral error.




The '675 patent teaches that the plurality of abrasive drive rollers should be rotated synchronously at the same peripheral speeds. In addition, the plotter of the '675 patent does not lend itself to driving the abrasive rollers independently of each other, or driving groups of the abrasive rollers independently of each other. Thus, the '675 patent does not explicitly recognize, nor does the plotter of this patent otherwise lend itself to correcting skew error.




Accordingly, it is an object of the present invention to provide friction-feed plotters which overcome one or more of the above-described drawbacks and disadvantages of the prior art.




SUMMARY OF THE INVENTION




The present invention is directed to an apparatus and method for plotting, such as by cutting and/or printing, on sheets of different widths. The apparatus comprises a sheet-supporting surface for supporting a sheet, and a tool support for holding a plotting tool, such as a pen or knife blade, which is spaced apart from the sheet-supporting surface and movable in a first coordinate direction relative to the sheet-supporting surface for plotting on the sheet. A first drive roller defining an abrasive surface is rotatably mounted on a first drive shaft adjacent to the sheet-supporting surface for engaging a first marginal portion of the sheet and driving the sheet in a second coordinate direction. A second drive roller is rotatably mounted on a second drive shaft spaced laterally relative to the first drive roller, and the second drive roller defines an abrasive surface for engaging a second marginal portion of the sheet and further driving the sheet in the second coordinate direction. At least one of the first and second drive rollers and their respective drive shafts are movable laterally relative to the other drive roller and shaft for engaging the first and second marginal portions of sheets of different widths.




A first pinch roller is mounted adjacent to the first drive roller, and is movable between an engaged position pressed into engagement with a sheet against the first drive roller, and a dis-engaged position spaced away from the first drive roller. A second pinch roller is mounted adjacent to the second drive roller, and likewise is movable between an engaged position pressed into engagement with a sheet against the second drive roller, and a dis-engaged position spaced away from the second drive roller. At least one of the first and second pinch rollers is movable laterally relative to the other for aligning itself with a respective drive roller and engaging sheets of different widths.




In a preferred embodiment of the invention, a first drive motor is drivingly connected to the first drive shaft for rotatably driving the first drive roller. A second drive motor is drivingly connected to the second drive shaft for rotatably driving the second drive roller, and the second drive motor is laterally movable with the second drive roller and shaft relative to the first drive roller.




One advantage of the apparatus and method of the present invention is that the second drive roller and second drive shaft are movable laterally relative to the first drive roller and first drive shaft to define any of an infinite number of sheet widths within a predetermined range of widths between the two drive rollers. Another advantage of the present invention is that because the first and second drive rollers are rotatably mounted on different first and second drive shafts, the first and second drive rollers may be driven at different rotational speeds relative to each other, and/or may be driven in different rotational directions relative to each other. Thus, in accordance with a preferred embodiment of the invention, the lateral position of the sheet may be detected, and the first and second drive rollers may be driven at different rotational speeds, and/or driven in different rotational directions relative to each other to correct skew error.




These and other advantages of the present invention will become more apparent in view of the following detailed description and accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view of a first plotter embodying the invention employing a first drive roller and motor pair, and a second drive roller and motor pair, wherein one of the drive roller and motor pairs is movable laterally relative to the other for plotting on sheets of different widths.





FIGS. 2A and 2B

are a front elevational view of a second plotter embodying the invention employing three abrasive drive rollers and two drive motors, wherein the second drive roller and motor pair is movable laterally relative to the other two drive rollers and drive motor for plotting on sheets of different widths.





FIGS. 3A and 3B

are a top plan view of the plotter of

FIGS. 2A and 2B

with parts removed for clarity, and showing the range of lateral movement of the second drive roller and motor pair by illustrating in broken lines the second drive roller and motor pair at its outermost position, and illustrating in solid lines the second drive roller and motor pair at its innermost position adjacent to the sheet-supporting surface.





FIG. 4

is a partial cross-sectional view of the plotter taken along line


4





4


of

FIG. 2B

showing in further detail the second pinch roller assembly and second abrasive drive roller, and the drive-roller carriage for laterally moving the second drive roller.





FIG. 5

is a partial cross-sectional view of the plotter taken along line


5





5


of

FIG. 2B

showing in further detail the first pinch roller assembly and first abrasive drive roller, and the sensors mounted adjacent to the first drive roller for sensing and eliminating any skewing of the sheet.





FIG. 6

is a partial cross-sectional, side elevational view of the slide carriage of the third pinch roller assembly of FIG.


3


B.





FIG. 7

is a side elevational view of another embodiment of a pinch roller assembly of the invention employing a solenoid-actuated plunger for moving the respective pinch roller between its engaged and dis-engaged positions.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




In

FIG. 1

, an apparatus embodying the present invention for plotting on sheets of different widths is indicated generally by the reference numeral


10


. The plotter


10


comprises a sheet-supporting surface


12


extending in the illustrated y-coordinate direction from approximately one side of the plotter to the other. A first drive roller


14


defining an abrasive peripheral surface is rotatably mounted on a first drive shaft at one end of the sheet-supporting surface


12


for frictionally engaging a first marginal portion or edge of a sheet S. A second drive roller


16


defining an abrasive peripheral surface is rotatably mounted on a second drive shaft spaced laterally on the sheet-supporting surface relative to the first drive roller for frictionally engaging a second marginal portion or edge of the sheet S.




The term “abrasive” is used herein to describe, without limitation, any of numerous different types of roughened surfaces defined by surface irregularities and/or protuberances for frictionally engaging and driving the sheets S. Accordingly, the means defining an abrasive surface for rotatably engaging the sheets and driving the sheets through the plotter may take the form of any of numerous different structures which are currently known, or later become commercially available or otherwise known for performing this function. For example, this means may take the form of the abrasive drive rollers described in U.S. Pat. Nos. 4,903,045 or 5,645,361, which are hereby expressly incorporated by reference as part of the present disclosure. The term “drive shaft” or “shaft” is used herein to describe, without limitation, a bar, pin, or other structure which may be used for rotatably supporting one or more of the drive rollers or like means on the plotter. The drive shafts, therefore, may take the form of any of numerous structures currently known, or which later become commercially available or otherwise known to those skilled in the pertinent art for performing this function.




A first drive motor


18


is drivingly connected to the first drive shaft to rotatably drive the first drive roller


14


. A second drive motor


20


is drivingly connected to the second drive shaft to rotatably drive the second drive roller


16


, and in turn drive the sheet S in its lengthwise direction (or the illustrated x-coordinate direction) over the sheet-supporting surface


12


. These means for rotatably driving the drive rollers, and in turn driving the sheets through the plotter, may take the form of any of numerous different structures which now or later become commercially available or otherwise known for performing this function. For example, these means may take the form of any of numerous different known and/or commercially-available drive motors, such as electric servo or stepper motors.




A first pinch roller


22


is mounted over the first drive roller


14


, and as indicated by the arrows in

FIG. 1

, is moveable in the illustrated z-coordinate direction between an engaged position pressed into engagement with a respective margin of the sheet S against the first drive roller


14


, and a dis-engaged position spaced away from the first drive roller. A second pinch roller


24


is mounted over the second drive roller


16


, and as indicated by the arrows in

FIG. 1

, is moveable in the illustrated z-coordinate direction between an engaged position pressed into engagement with a respective margin of the sheet S against the second drive roller


16


, and a dis-engaged position spaced away from the second drive roller. Each of the pinch rollers


22


and


24


is biased downwardly against the sheet S and the corresponding drive roller


14


or


16


when located in its engaged position, and as described above, the abrasive drive rollers each define a roughened or abrasive peripheral surface for cooperating with the biased pinch rollers to frictionally engage the underside of the sheet S and rotatably drive the sheet. These means for pressing the sheets into engagement with the abrasive surfaces of the drive rollers to frictionally engage and drive the sheets, may take the form of any of numerous known and/or commercially-available pinch rollers or other structures for performing this function. In the preferred embodiment of the invention, the pinch rollers are formed of a relatively hard rubber or like polymeric material (approximately shore 90 durometer). However, as will be recognized by those skilled in the pertinent art based on the teachings herein, other rubber or polymeric materials, or other types of pinch rollers, may be equally employed.




In accordance with the present invention, at least one of the first drive roller


14


and first drive shaft, and second drive roller


16


and second drive shaft, is movable laterally (or in the illustrated y-coordinate direction) relative to the other drive roller and shaft to adjust the lateral spacing between the first and second drive rollers, and in turn engage the opposing marginal portions of sheets defining any width within a predetermined range of widths. Accordingly, in the preferred embodiment of the invention, an elongated aperture


28


is formed adjacent to the sheet-supporting surface


12


and extends in the illustrated y-coordinate direction adjacent to a substantial portion of the sheet-supporting surface. The plotter


10


further includes means extending in the y-coordinate direction for guiding the lateral movement of the second drive roller


16


relative to the first drive roller


14


. In the currently-preferred embodiment, this means is in the form of a first elongated track or way


30


spaced below the sheet-supporting surface


12


and extending in the illustrated y-coordinate direction adjacent to the elongated aperture


28


. The second drive roller


16


is mounted on a drive-roller carriage


32


, and the drive-roller carriage is slidably mounted by a bearing assembly


34


to the elongated track


30


. The second drive motor


20


is fixedly mounted to the drive-roller carriage


32


, and is drivingly connected to the second drive roller


16


to rotatably drive the second drive roller on the carriage.




As also shown in

FIG. 1

, a second elongated track or way


36


is mounted above the sheet-supporting surface


12


and extends in the illustrated y-coordinate direction from approximately one end of sheet-supporting surface to the other. Each of the pinch rollers


22


and


24


is mounted on the second elongated track


36


, and in furtherance of the invention, at least one of the first and second pinch rollers is movable laterally (or in the illustrated y-coordinate direction) relative to the other to adjust the lateral spacing between the first and second pairs of pinch and drive rollers, and in turn engage the opposing marginal portions of sheets defining any width within a predetermined range of widths. In the preferred embodiment of the invention, and as indicated by the arrows in

FIG. 1

, at least the second pinch roller


24


is movable laterally along the second track


36


to align the second pinch roller with the second drive roller


16


. Since the first drive roller


14


is laterally fixed with respect to the sheet-supporting surface


12


(i.e., the first drive roller is allowed only rotational movement, not lateral movement), there is no need to permit the first pinch roller


22


to move laterally along the second track


36


. However, if desired, the first pinch roller


22


may be mounted on the second track


36


in the same manner as the second pinch roller


24


for permitting lateral movement of the first pinch roller.




A tool carriage


38


is mounted adjacent to the second elongated track


36


, and includes a tool support adapted to carry any of a plurality of tools


40


for plotting on the sheet S by performing a variety of operations. The term “plotting” is used herein to describe, without limitation, any of numerous operations whereby a tool supported on the tool carriage and the sheets or like work surface are moved relative to each other to position the tool at different points locatable by means of coordinates for working on the sheets. For example, the tool


40


may be a blade for cutting the sheets, a pen or other line drawing instrument for drawing lines or printing graphic images on the sheets, a pounce tool for perforating the sheets, an embossing tool for embossing the sheets, and/or an alignment tool for aligning the tool(s) or tool carriage with registration markings or indicia on the sheets.




As will be recognized by those skilled in the pertinent art based on the teachings herein, any of numerous different types of sheets or like work materials may be used with the plotters of the invention, such as paper, cardboard and polymeric sheets, including adhesive-backed vinyl films, metallized polyester films, heat transfer flock, plastisol, masking films for stenciling, screen-printing films, adhesive-coated film laminates, adhesive-coated rubber stencil films, flexible magnetic materials, such as the magnetic material sold by the Assignee of this invention under the trademark GERBERMAG™, and static-cling films. The term “sheet” is used herein, without limitation, to describe any of numerous different types of sheet-like materials which are thin in comparison to their length and breadth, and which may be provided in any of numerous different forms, such as in flat sheets or rolls.




As indicated by the arrows in

FIG. 1

, the tool


40


is movable in the z-coordinate direction into and out of contact with the sheet S, and the tool carriage


38


is driven in the y-coordinate direction to plot by, for example, printing and/or cutting on the sheet S. A control computer


42


is electrically connected to each of the electrical components of the plotter


10


to control their operation, including the tool carriage


38


, plotting tool


40


, and the first and second drive motors


18


and


20


, respectively.




In the operation of the plotter


10


, a sheet S is placed on the sheet-supporting surface


12


, and a first margin (or right-hand margin in the drawing) is placed over the first drive roller


14


to permit the first drive roller to frictionally engage the underside of the sheet. Then, the drive-roller carriage


32


is moved laterally relative to the first drive roller


14


to align the second drive roller


16


with the second margin (or left-hand margin in the drawing) of the sheet S. Once the opposing margins of the sheet S are aligned with the drive rollers, the first pinch roller


22


is moved downwardly into its engaged position to press the respective margin of the sheet S against the abrasive peripheral surface of the first drive roller


14


. The second pinch roller


24


is moved as required to align the second pinch roller with the corresponding margin of the sheet S and second drive roller


16


, and is then moved downwardly into its engaged position to press the second margin of the sheet against the second drive roller.




Once the pinch rollers are moved into their engaged positions, the first and second drive motors


18


and


20


are actuated to rotatably drive the first and second drive rollers


14


and


16


, respectively, and in turn drive the sheet S in the x-coordinate direction. The tool carriage


38


is simultaneously driven in the y-coordinate direction to create relative movement at the interface of the plotting tool


40


and sheet S in accordance with commands issued by the control computer


42


to thereby plot by, for example, printing on and/or cutting the sheet S.




One advantage of the plotter of the present invention is that the second drive roller


16


and drive motor


20


may be moved laterally relative to the first drive roller


14


to thereby define any of an infinite number of lateral spacings between the two drive rollers. Thus, the plotter of the invention can plot on sheets having any width within a predetermined range of widths defined by the overall length of the sheet-supporting surface


12


.




Another advantage of the plotter of the invention is that the first and second drive motors


18


and


20


, respectively, may be driven at different rotational speeds and/or in different rotational directions relative to each other to correct any skew error in the sheet S (also referred to as skew control). As indicated above, the control computer


42


is electrically connected to the first and second drive motors


18


and


20


, respectively, to independently control the rotational speeds and directions of the motors, and thus the rotational speeds and directions of the drive rollers relative to each other. As shown in

FIG. 1

, a sensor


44


is mounted adjacent to one edge of the sheet S, and is electrically coupled to the control computer


42


for transmitting to the computer electrical signals indicative of the lateral position of the sheet S located on the sheet-supporting surface


12


. In the preferred embodiment of

FIG. 1

, the sensor


44


is mounted adjacent to the first drive roller


14


and first pinch roller


22


to sense the lateral position of the marginal portion of the sheet passing over the sheet-supporting surface


12


adjacent to the first drive roller. However, as will be recognized by those skilled in the pertinent art based on the teachings herein, the sensor


44


may be located in any of numerous other locations, and/or additional sensors may be employed to perform the functions described herein.




The control computer


42


is responsive to the signals transmitted by the sensor


44


to command the first drive motor


18


and the second drive motor


20


to drive the first drive roller


14


and the second drive roller


16


, respectively, at (i) different rotational speeds relative to each other, and/or (ii) in different rotational directions relative to each other, in order to align the sheet S with its predetermined feed path extending in the illustrated x-coordinate direction. The control computer


42


and sensor


44


, and the manner in which they sense the lateral position of the sheet and control the two drive motors to correct any skew error is described in further detail in the co-pending U.S. patent application entitled “FRICTION DRIVE APPARATUS FOR STRIP MATERIAL”, filed on May 29, 1998, and accorded Ser. No. 09/069,392, which is assigned to the Assignee of the present invention, and is hereby expressly incorporated by reference as part of the present disclosure.




In

FIGS. 2 through 5

, another apparatus embodying the present invention for plotting on sheets of different widths is indicated generally by the reference numeral


110


. The plotter


110


is substantially similar to the plotter


10


described above with reference to

FIG. 1

, and therefore like reference numerals preceded by the numeral


1


are used to indicate like elements.




As shown in

FIGS. 2 and 3

, the plotter


110


comprises a frame


146


including a left end plate


148


(FIG.


2


A), a right end plate


150


(FIG.


2


B), and an underside or base


152


extending between the two end plates (FIG.


2


A). The base


152


may be mounted to a table top, or alternatively, may be mounted on a stand which may include suitable wheels for conveniently moving the plotter (not shown).




As shown best in

FIGS. 2A and 2B

, the tool carriage


138


is mounted on a y-beam


154


extending between the left and right end plates


148


and


150


, respectively, for movement in the illustrated y-coordinate direction. The elongated sheet-supporting surface


112


is spaced below the tool carriage


138


, and is fixedly secured between the left and right end plates


148


and


150


, respectively. An elongated support beam


156


is spaced below the sheet-supporting surface


112


, and extends between the left and right end plates


148


and


150


, respectively, for supporting the first and second abrasive drive rollers


114


and


116


, respectively, and the second drive motor


120


. The first elongated track or way


130


is fixedly mounted on the support beam


156


by fasteners shown typically at


158


in FIG.


3


A. The first elongated track or way


130


extends below and adjacent to a substantial portion of the sheet-supporting surface


112


and elongated aperture


128


formed adjacent thereto, to permit movement of the second abrasive drive roller


116


to any location along the length of the first track. As shown in

FIGS. 2A and 5

, the bearing assembly


134


is mounted to the first elongated track


130


, and the drive-roller carriage


132


is mounted to the bearing assembly for slidable movement with the bearing assembly along the first track. The second drive motor


120


is fixedly mounted to one side of the drive-roller carriage


132


, and the output shaft of the second drive motor is drivingly connected through a suitable gear train


160


to a second drive shaft


162


. The second abrasive drive roller


116


is rotatably mounted on the second drive shaft


162


, and the shaft is in turn rotatably mounted on the drive carriage


132


and drivingly connected to the output end of the gear train


160


.




As shown in

FIG. 3B

, the first drive motor


118


is fixedly secured to a motor mount


164


, and the motor mount is attached to the outer surface of the right end plate


150


. The output shaft of the first drive motor


118


is connected through one or more gears


166


to a first drive shaft


168


. AS shown in

FIG. 3B

, the first drive shaft


168


extends in the illustrated y-coordinate direction beneath a substantial portion of the sheet-supporting surface


112


and terminates adjacent to the end of the first elongated track or way


130


. The first abrasive drive roller


114


is keyed or otherwise fixedly secured to the drive shaft


168


at the end of the sheet-supporting surface


112


adjacent to the right end plate


150


, and the first drive roller and shaft are rotatably mounted on the support beam


156


by a pair of bearing mounts


170


located on opposite sides of the first drive roller. A third abrasive drive roller


126


is keyed or otherwise fixedly secured to the free end of the first drive shaft


168


, and the third drive roller and shaft are rotatably mounted on the support beam


156


by another pair of bearing mounts


170


located on opposite sides of the third drive roller. As shown in

FIG. 3B

, the third drive roller


126


is located adjacent to approximately the middle of the sheet supporting surface


112


, the first drive roller


114


is located adjacent to the right end of the sheet-supporting surface, and the elongated aperture


128


and elongated track


130


extend adjacent to approximately the left end to the middle of the sheet-supporting surface. Thus, as indicated in

FIG. 3A

, the second drive roller


116


can be located at any position along the elongated track


130


to engage the left-hand margin of a sheet S. The right-hand margin of the sheet may be engaged by either the first drive roller


114


or the third drive roller


126


. For relatively wide sheets, the right-hand margin is engaged by the first drive roller


114


, the left-hand margin is engaged by the second drive roller


116


, and a mid-portion of the sheet is engaged by the third drive roller


126


.




In the currently-preferred embodiment of the invention, the third drive roller


126


is located adjacent to approximately the middle of the sheet-supporting surface


112


in order to minimize the overall length of the first elongated track


130


while still maintaining the capability to handle a sufficiently broad range of sheet widths. However, as will be recognized by those skilled in the pertinent art based on the teachings herein, the third drive roller


126


may be located at any desired position between the first and second drive rollers. Alternatively, the third drive roller


126


may be eliminated as in the embodiment of

FIG. 1

, or if desired, additional drive rollers may be mounted on the first drive shaft


168


.




As shown in

FIGS. 4 and 5

, the sheet-supporting surface


112


defines an elongated recess


172


extending in the elongated direction from one end of the sheet-supporting surface to the other. An elongated strip of polymeric material forming a relatively hard and low-friction support surface


174


is received within the recess


172


, and the exposed face of the strip is approximately coterminous with the outermost regions of the sheet-supporting surface


112


. In the currently-preferred embodiment of the invention, the support surface


174


is formed by a high-density, polyethylene strip having a pressure-sensitive adhesive backing, such as the type sold by 3M, for removably attaching the strip to the base of the recess


172


. The high-density polyethylene provides a relatively hard, resilient support surface, so that if the tool


140


carried on the tool carriage


138


(e.g., a knife blade) is mistakenly driven through the sheet S, the tool may penetrate the strip


174


, thus preventing damage to the tool and otherwise preventing damage to the permanent surfaces of the plotter. The elongated strip


174


may be periodically replaced, if necessary, to ensure the provision of a smooth and undamaged support surface.




As shown in

FIG. 5

, the means for sensing the lateral position of the sheet S includes a first sensor


176


and a second sensor


178


mounted on the sheet-supporting surface


112


adjacent to, and on opposite sides of the first abrasive drive roller


114


relative to each other. As described in the above-mentioned copending patent application, depending upon the direction of movement of the sheet S in the illustrated x-coordinate direction (i.e., to the left or right in FIG.


5


), the sensor disposed behind the abrasive drive rollers with respect to the direction of motion, detects and ensures that the sheet S does not move laterally in the illustrated y-coordinate direction. In the currently-preferred embodiment, each sensor


176


and


178


is an optical sensor which generates a digital output signal indicative of the position of the edge of the sheet S on the respective sensor array. As shown in

FIG. 5

, each sensor


176


,


178


includes a linear array


238


mounted beneath the sheet-supporting surface


112


with the array received within an aperture formed through the sheet-supporting surface. A sensor bracket


240


is mounted on the opposite side of the sheet-supporting surface, and a light source


242


, such as a photodiode, is mounted on the bracket over the respective sensor array.




In operation, the voltage signal of each sensor


176


,


178


is indicative of the position of the edge of the sheet S on the linear array. Thus, if the output signal of the selected sensor (depending upon the direction of movement of the sheet S) indicates that the edge of the sheet S in located over the middle of the array (or other desired position), the control computer


142


simultaneously drives the two motors, and thus the abrasive rollers


114


,


116


and


126


at the same peripheral speed. If, however, the selected sensor generates a signal indicating that the edge of the sheet is positioned at a point on the array other than the desired position, the control computer


142


applies a differential signal on the signals transmitted to the first and second drive motors


118


and


120


, respectively. The differential signal results in differential peripheral speeds of the second abrasive drive roller


116


in comparison to the first and third abrasive drive rollers


114


and


126


, respectively, to in turn bring the edge of the sheet to the desired position on the sensor array and thereby correct any skew error. If desired, the control computer


142


may rotatably drive the first abrasive drive roller


114


and second abrasive drive roller


116


in different directions relative to each other to likewise bring the edge of the sheet S to the desired position on the sensor array. Similarly, it may be desirable to drive the first and second drive rollers at different rotational speeds and in different rotational directions in order to bring the edge of the sheet to the desired position on the sensor array. As will be recognized by those skilled in the pertinent art based on the teachings herein, any of numerous different types of sensors may be employed to perform the function of the sensors described herein. For example, it may be desirable to employ an optical sensor which generates an analog signal indicative of the amount of light impinging on the sensor array, and thus indicative of the degree to which the respective marginal portion of the sheet is overlying the array (i.e., the percentage of the array covered by the sheet).




As shown in

FIGS. 4 and 5

, the y-beam


154


comprises two pairs of ways


180


extending between the two end plates


148


and


150


in the illustrated y-coordinate direction, and the tool carriage


138


includes opposing sets of roller bearings


182


received within the ways for moving the tool carriage along the y-beam. As shown in

FIGS. 2A and 2B

, a drive belt


184


is mounted at each end plate


148


and


150


on a respective pulley


186


, and the belt is connected to the tool carriage


138


for movement of the carriage with the belt. A y-drive motor


188


is drivingly connected through the pulleys


186


to the belt


184


to drive the belt, and in turn drive the tool carriage


138


in the illustrated y-coordinate direction. The tool carriage


138


includes a tool support


190


which is spaced above and adjacent to the elongated strip


174


(

FIGS. 4 and 5

) for supporting a tool


140


and moving the tool in the illustrated z-coordinate direction into and out of engagement with the sheet S. The tool support


190


may take the form of any of numerous different tool supports currently known, or which later become commercially available or otherwise known to those skilled in the pertinent for performing the function of the tool support described herein. Similarly, the tool


140


may take the form of a blade for cutting the sheet S, or as described above, the tool may be any of numerous different tools known to those skilled in the pertinent art for plotting on the sheets. As shown in

FIGS. 4 and 5

, the tool carriage


138


may include a cover


191


for enclosing the components of the carriage.




As shown in

FIGS. 3A and 3B

, the plotter


110


comprises a first pinch roller assembly


122


mounted over the first drive roller


114


, a second pinch roller assembly


124


mounted over the second drive roller


116


, and a third pinch roller assembly


127


mounted over the third drive roller


126


. As shown in

FIGS. 2A and 2B

, the y-beam


154


defines the second elongated track


136


extending above the sheet-supporting surface


112


from approximately one end of the sheet-supporting surface to the other. As shown typically in

FIGS. 4-6

, each of the pinch rollers


122


,


124


and


127


is rotatably mounted on a first end of a respective pinch roller arm


192


, and the pinch roller arm


192


is pivotally mounted by a pin


194


to a respective slide carriage


196


. Each slide carriage


196


defines a pair of opposing lobes or like protuberances


198


which are slidably received within corresponding grooves formed on the second elongated track


136


, in order to retain the slide carriage on the track and, if desired, permit the carriage to slide along the track in the y-coordinate direction. In the illustrated embodiment of the invention, the slide carriages


196


for the first pinch roller


122


and third pinch roller


127


are secured by fasteners (not shown) to prevent lateral movement of the first and third pinch rollers along the second elongated track. However, if desired, the first and third pinch rollers may be permitted to move laterally relative to each other or the second pinch roller, particularly if the first and/or third drive rollers are permitted to move laterally relative to the other rollers. A coil spring or other biasing device


200


is connected between the second end of each pinch roller arm


192


and a laterally-extending arm


202


of the respective slide carriage


196


to bias the second end of the pinch roller arm upwardly, and in turn bias the respective pinch roller


122


,


124


or


127


downwardly against the respective drive roller.




A square shaft


204


is mounted between the left and right end plates


148


and


150


, respectively, and extends in the y-coordinate direction adjacent to each slide carriage


196


. As shown typically in

FIG. 4

, for each of the first pinch roller


122


and second pinch roller


124


, a respective cam


206


is mounted on the square shaft


204


, and the external surface of the cam is received within a curved bearing surface


207


of the respective slide carriage


196


. Each pinch roller arm


192


defines a recess


208


located adjacent to the respective cam


206


for slidably receiving the lobe of the cam. A handle


210


is keyed or otherwise fixedly secured to one end of the square shaft


204


to manually rotate the shaft, and in turn move the first and second pinch rollers


122


and


124


, respectively, between their engaged and disengaged positions. More specifically, movement of the handle


210


and square shaft


204


in the clockwise direction of

FIGS. 4 and 5

causes the cams


206


to pivot the second end of each pinch roller arm


192


downwardly, and in turn pivot the first end of the pinch roller arm and respective pinch roller


122


or


124


upwardly into its dis-engaged position. Then, movement of the handle


210


and square shaft


204


in the counter-clockwise direction of

FIGS. 4 and 5

, permits each spring or like biasing device


200


to pivot the second end of each pinch roller arm


192


upwardly, and in turn pivot the respective pinch roller


122


or


124


downwardly against the sheet S and respective drive roller


114


or


116


. The force with which the pinch rollers are pressed against the drive rollers may be controlled by selecting the size of the spring and/or the length of the pinch roller arms.




When employing skew control as described above, it may be desirable to disengage the third pinch roller


127


and engage only the marginal portions of the sheet with the first and second pairs of pinch and drive rollers. When the third pinch roller


127


is engaged with the sheet S against the third drive roller


126


, it may prevent lateral movement of the sheet and therefore prevent correction of any skew error by either driving the first and second motors at differential speeds or in different rotational directions. Accordingly, the plotter


110


preferably includes means for dis-engaging the third pinch roller while simultaneously engaging the first and second pinch rollers during periods of skew control. Accordingly, as shown in

FIG. 6

, the slide carriage


196


of the third pinch roller


127


includes a cam actuator


212


defining a square aperture for slidably receiving and mounting the cam actuator to the square shaft


204


. The cam actuator


212


includes a pair of diametrically opposed lobes


214


. A cam


216


defining a central aperture


218


is slidably mounted over the cam actuator


212


, and a pair of diametrically opposed, laterally-extending grooves


220


receive the lobes


214


of the cam actuator


212


. The lobe of the cam


216


is received within the recess


208


of the respective mounting arm


192


, and the opposite side of the cam is slidably received within the curved bearing surface


207


of the respective slide carriage


196


.




Accordingly, initial rotation of the handle


210


and square shaft


204


in the counter-clockwise direction of

FIGS. 4

,


5


and


6


causes the lobes of the cams


206


of the first and second pinch rollers


122


and


124


to move upwardly, and thereby allow the springs


200


to move the first and second pinch rollers into their engaged positions. However, during this initial rotation of the handle


210


and square shaft


204


, the lobes


214


of the cam actuator


212


(

FIG. 6

) rotate through the laterally-extending grooves


220


of the cam


216


, and therefore do not cause rotation of the cam


216


and corresponding movement of the third pinch roller


127


. Accordingly, in this position, the first and second pinch rollers


122


and


124


are engaged and the third pinch roller


127


is dis-engaged to thereby permit the first and second drive motors to be operated at differential speeds to effect skew control. Then, once any skew error is corrected, the handle


210


and square shaft


204


are further rotated in the counter-clockwise direction to cause the lobes


214


of the cam actuator


212


to engage the corners of the grooves


220


and rotate the cam


216


in the same direction. This pivots the lobe of the cam


216


upwardly, and in turn allows the respective spring


200


to pivot the third pinch roller


127


downwardly into its engaged position.




The plotter


110


further comprises means for locking the lateral position of the second drive roller


116


relative to the first and third drive rollers


114


and


126


, respectively. AS shown in

FIG. 4

, a locking unit


222


is fixedly secured to the drive-roller carriage


132


and includes a lever arm


224


pivotally mounted to a base


226


by a pivot pin


228


. The base


226


includes a pair of locking arms


230


which extend downwardly on opposite sides of the elongated track


130


relative to each other. A pair of elongated pins


232


are each fixedly secured to a respective locking arm


230


, and disposed between the respective locking arm and the adjacent surface of the track


130


. As shown in phantom in

FIG. 4

, a curved spring


234


is seated adjacent to the pivot pin


228


between the base


226


and lever arm


224


. The spring


234


normally urges the locking arms


230


downwardly, and in turn biases or urges the pins


232


into engagement with the adjacent surfaces of the track


130


to lock the drive-roller carriage


132


in place on the track.




In order to move the drive-roller carriage


132


along the track


130


, the lever arm


224


is pivoted inwardly toward the drive motor


120


. This in turn pivots the locking arms


230


away from each other, and thereby releases the pins


232


from the track to permit slidable movement of the drive-roller carriage


132


along the track. Once the drive-roller carriage


132


and second drive roller


116


are located in the desired position, the lever arm


224


is released to permit the locking arms


230


and pins


232


to pivot inwardly toward each other and lock the lateral position of the drive-roller carriage and second drive roller in place. As shown typically in

FIG. 3A

, the sheet-supporting surface


112


preferably includes indicia


236


defining a scale located adjacent to the elongated aperture


128


wherein the indicia of the scale are indicative of the distance between the respective point on the sheet-supporting surface and the first and/or third drive rollers


114


and


126


, respectively. If the operator knows the width of the sheet S, then he or she may move the second drive roller


116


adjacent to the point on the scale corresponding to the width of the sheet to thereby set the distance between the drive rollers to correspond to the width of the sheet.




As mentioned above, it may be necessary when plotting on relatively narrow sheets to not employ the first pinch and drive roller pair


122


,


114


, and to instead engage one margin of the sheet with the second pinch and drive roller pair


124


,


116


and engage the opposing margin of the sheet with the third pinch and drive roller pair


127


,


126


. In order to perform skew control on relatively narrow sheets of this type, it is necessary to mount at least one additional sensor


176


or


178


adjacent to either the first or third pinch and drive roller pair in order to sense the lateral position of a relatively narrow sheet. In the currently-preferred embodiment of the invention, at least one sensor array


238


is mounted adjacent to the third drive roller


126


in the same manner as either sensor array


238


of FIG.


5


. Preferably, the sensor brackets


240


are plug-in type brackets, wherein each bracket may be manually plugged into, and unplugged from its respective array. Accordingly, when plotting with only the second and third drive and pinch roller pairs, one of the sensor brackets


240


of

FIG. 5

may be unplugged from its respective sensor array


238


, and plugged into the sensor array


238


mounted adjacent to the third drive roller


126


. If two sensor arrays


238


are mounted adjacent to the third drive roller


126


in the same manner as the sensor arrays of

FIG. 5

, then both sensor brackets


240


may be unplugged from the sensor arrays mounted adjacent to the first drive roller


114


, and plugged into the sensor arrays mounted adjacent to the third drive roller


126


. Alternatively, it may be desirable to mount the light sources


242


of the sensors on the slide carriages


196


of the first and third pinch rollers


122


and


127


, respectively, so that each light source is properly positioned over its respective sensor array. One advantage of this configuration is that there is no need to either employ plug-in type sensor brackets or move the brackets or light sources depending upon the width of the sheet to be plotted on. In the operation of the plotter


110


, a sheet S is placed on the sheet-supporting surface


112


, and a first margin (or right-hand margin in the drawings) is placed over the first drive roller


114


to permit the first drive roller to frictionally engage the underside of the sheet. The drive-roller carriage


132


is then moved laterally along the track


130


by manipulating the locking unit


222


in the manner described above to align the second drive roller


116


with the second margin (or left-hand margin in the drawings) of the sheet S. Alternatively, if the width of the sheet S is known, the second drive roller


116


may be aligned with the corresponding point along the scale defined by the indicia


236


(

FIG. 3A

) to set the distance between the first and second drive rollers to correspond to the width of the sheet. If the sheet is relatively narrow, then the first or right-hand margin of the sheet may be placed over the third drive roller


126


and the first drive roller


114


may not be employed. The slide carriage


196


of the second pinch roller


124


is then slidably moved along the track


136


to align the second pinch roller with the second drive roller.




Once the opposing margins of the sheet S are aligned with the first and second pairs of pinch and drive rollers, the handle


210


of

FIG. 4

is moved to rotate the cams


206


of the first and second pinch rollers


122


and


124


, respectively, upwardly in FIG.


4


. This in turn allows the corresponding springs


200


to pivotally urge the first and second pinch rollers


122


and


124


, respectively, downwardly against the opposing margins of the sheet S, and in turn causes the first and second drive rollers to frictionally engage the sheet. Alternatively, for relatively narrow sheets, the opposing margins of the sheets may be frictionally engaged between the second pinch and drive roller pair on one side, and the third pinch and drive roller pair on the opposite side of the sheet. The control computer


142


actuates the first and second drive motors


118


and


120


, respectively, to drive the sheet forwardly in the x-coordinate direction and in turn “pull down” a predetermined length of sheet. During this “pull down” period, and for relatively large-width sheets engaged by all drive rollers, the third pinch roller


127


remains dis-engaged from the sheet, and the sensors


176


and


178


are actuated to correct any skew error in the sheet to thereby align the sheet with its feed path in the x-coordinate direction prior to plotting on the sheet. In the currently-preferred embodiment of the invention, the control computer “pulls downs” approximately twelve (12) inches of the sheet S. However, as will be recognized by those skilled in the pertinent art based on the teachings herein, any other desired predetermined length of sheet may be employed. The predetermined length of sheet is first driven forwardly over the sheet-supporting surface


112


, and is then driven rearwardly (or in the opposite direction) over the sheet-supporting surface. While driving the predetermined length of sheet, the sensors


176


and


178


sense the lateral position of the sheet. If the sheet is not properly aligned with its feed path extending in the x-coordinate direction, the control computer


142


is responsive to the signals transmitted by the sensors to command the first drive motor


118


and the second drive motor


120


to rotate the first drive roller


114


and the second drive roller


116


, respectively, at different speeds relative to each other, and/or to rotate the first drive roller and the second drive roller, respectively, in different directions relative to each other, in order to align the sheet S with its feed path as described above. Once the sheet is rearwardly driven and returned to its start position, the sheet will be aligned with its feed path in the x-coordinate direction.




Then, for relatively larger-width sheets, the handle


210


is further rotated in the counter-clockwise direction of

FIG. 4

to rotate the cam


216


of the third pinch roller


127


. This in turn allows the respective spring


200


to pivotally urge the third pinch roller


127


downwardly against the adjacent portion of the sheet S to frictionally engage the underside of the sheet with the third drive roller


126


. At this point, the control computer controls actuation of the first and second drive motors


118


and


120


, respectively, to drive the sheet in the x-coordinate direction, controls actuation of the y-drive motor


188


to drive the tool carriage


138


in the y-coordinate direction, and controls actuation of the tool support


190


to move the plotting tool


140


in the z-coordinate direction to plot by, for example, cutting and/or printing on the sheet.




Once the plot is completed for the predetermined length of sheet S, the control computer disengages the tool


140


from the sheet, and “pulls down” another predetermined length of sheet for continuing the plot on another section of the sheet. In the currently-preferred embodiment of the invention, the skew control (or skew elimination) steps are performed by the control computer during each pull-down period. Then, once each predetermined length of sheet is pulled down and properly aligned with its feed path, skew control is terminated and the control computer actuates the tool carriage to plot on the respective predetermined length of sheet. Thus, during each pull down and skew control period, the third pinch roller


127


is dis-engaged from the sheet, and the predetermined length of sheet is driven forwardly and then rearwardly in the x-coordinate direction. The sensors


176


and


178


are simultaneously activated, and the drive motors


118


and


120


are driven, if necessary, at differential speeds and/or different rotational directions, to laterally align the sheet. Once the predetermined length of sheet is driven rearwardly to its original position at the start of the pull down, the third pinch roller


127


is re-engaged with the sheet, and the control computer


142


performs the plot on the predetermined length of sheet. This procedure is repeated for each predetermined length of sheet until the plot is completed on the sheet.




In

FIG. 7

, a modified pinch roller assembly for use in the plotters of the invention is indicated generally the reference numeral


244


. The pinch roller assembly


244


is substantially similar to the assemblies for each of the pinch rollers


122


,


124


and


127


described above, and therefore the same reference numerals are used to identify the same elements. The primary difference of the pinch roller assembly


244


in comparison to those described above, is that it comprises means for electrically actuating the respective pinch roller between its dis-engaged position spaced away from the sheet, and its engaged position pressing the sheet against the abrasive surface of the respective drive roller. Also in the currently-preferred embodiment, the means for electrically actuating the pinch roller is in the form of a solenoid-actuated plunger


246


mounted on the slide carriage


196


, wherein the tip


248


of the plunger engages the upper side of the pinch roller arm


192


. The plunger


246


is electrically coupled to the control computer


142


to control its actuation. Also in the currently-preferred embodiment, the solenoid-actuated plunger


246


is a latching solenoid, which is pulsed “on” to move the plunger tip


248


in either direction. However, as will be recognized by those skilled in the pertinent art based on the teachings herein, the means for electrically actuating each pinch roller between its engaged and dis-engaged positions may take the form of any of numerous structures currently known, or which later become commercially available or otherwise known to those skilled in the pertinent for performing the function described herein. For example, the plunger, pinch roller arm, or pinch roller may be driven between the engaged and dis-engaged positions by any of numerous different types of solenoids, voice coils, or other electromagnetic devices for performing this function.




In order to move the pinch rollers


122


,


124


and/or


127


upwardly into their dis-engaged positions, the control computer


142


actuates each solenoid to drive the respective plunger tip


248


downwardly against the pinch roller arm


192


and thereby pivot the respective pinch roller upwardly into its dis-engaged position. In order to move the pinch rollers


122


,


124


and/or


127


downwardly into their engaged positions, on the other hand, the solenoid is actuated to move the plunger tip


248


upwardly, and in turn permit the spring


200


to pivot the respective pinch roller downwardly into its engaged position against the sheet and respective drive roller


114


,


116


or


126


. Thus, the pinch roller assembly


244


is particularly suitable for use as the third pinch roller


127


in order to permit the control computer


142


to automatically disengage the third pinch roller when performing skew control, and to automatically engage the third pinch roller when not performing skew control. However, if desired, the pinch roller assembly


244


may be employed for each of the pinch rollers to permit the control computer to automatically engage and dis-engage each pinch roller as desired.




As will be recognized by those skilled in the pertinent art based on the teachings herein, numerous changes and modifications may be made to the above-described and other embodiments of the present invention without departing from its scope as defined in the appended claims. For example, the plotter may include drive rollers in addition to those described above, and if desired, the additional drive roller(s) may be movable laterally relative to the other drive rollers in the same manner as the second drive roller described above. The plotter likewise may include additional pinch roller assemblies, or alternatively, the plotter may include fewer pinch rollers than drive rollers, and the pinch rollers may be movable laterally over the drive rollers to engage selected drive rollers. Similarly, it may be desirable to provide any of numerous known means for selectively engaging and dis-engaging, and if desired, selectively controlling the pressure applied by one or more of the pinch rollers against the sheet and corresponding drive roller.




The laterally-movable drive roller(s) and the corresponding drive motor likewise may take any of numerous different configurations known to those skilled in the pertinent art based on the teachings herein. For example, the second drive motor may be fixedly mounted and define an elongated drive shaft, and the second drive roller may be movable laterally along the drive shaft. In addition, the carriage or other support for the laterally-movable drive roller may be driven by, for example, a lead screw, drive belt or other known drive mechanism, and the drive mechanism may be actuated by the control computer to automatically drive the laterally movable drive roller to the desired position.




Accordingly, this detailed description of preferred embodiments is to be taken in an illustrative, as opposed to a limiting sense.



Claims
  • 1. An apparatus for plotting on sheets of different widths, comprising:a sheet-supporting surface for supporting a sheet; a tool support spaced apart from and movable in a first coordinate direction relative to the sheet-supporting surface for plotting on the sheet; a first drive roller rotatably mounted on a first drive shaft and defining an abrasive surface for engaging a first marginal portion of the sheet and driving the sheet in a second coordinate direction; a second drive roller rotatably mounted on a second drive shaft and spaced laterally relative to the first drive roller, wherein the second drive roller defines an abrasive surface for engaging a second marginal portion of the sheet and further driving the sheet in the second coordinate direction, and at least one of the first and second drive rollers is movable laterally relative to the other for engaging first and second marginal portions of sheets of different widths; a first drive motor coupled to the first drive roller for rotatably driving the first drive roller; and a second drive motor coupled to the second drive roller for rotatably driving the second drive roller; wherein the second drive roller and second drive motor are both movable laterally relative to the first drive roller.
  • 2. An apparatus as defined in claim 1, further comprising:a first pinch roller mounted adjacent to the first drive roller and movable between an engaged position pressed into engagement with a sheet against the first drive roller, and a dis-engaged position spaced away from the first drive roller; and a second pinch roller mounted adjacent to the second drive roller and movable between an engaged position pressed into engagement with a sheet against the second drive roller, and a dis-engaged position spaced away from the second drive roller, wherein at least one of the first and second pinch rollers is movable laterally relative to the other for engaging sheets of different widths.
  • 3. An apparatus as defined in claim 2, further comprising:a third drive roller spaced laterally between the first and second drive rollers, and coupled to the first drive motor for rotation by the first drive motor with the first drive roller; and a third pinch roller spaced laterally between the first and second pinch rollers, and movable between an engaged position pressed into engagement with a sheet against the third drive roller, and a dis-engaged position spaced away from the third drive roller.
  • 4. An apparatus as defined in claim 1, wherein an elongated aperture is formed adjacent to the sheet-supporting surface, the abrasive surface of the second drive roller extends through the aperture for contacting a sheet supported on the sheet-supporting surface, and the second drive roller is movable laterally through the aperture relative to the first drive roller for engaging the marginal portions of sheets of different widths.
  • 5. An apparatus as defined in claim 1, further comprising:an elongated track spaced apart from the sheet-supporting surface and extending in the first coordinate direction; and a drive-roller carriage mounted on the track and rotatably supporting the second drive roller, and movable with the second drive roller along the elongated track for adjusting the lateral position of the second drive roller relative to the first drive roller to thereby engage with the drive rollers the marginal portions of sheets of different widths.
  • 6. An apparatus as defined in claim 5, wherein the second drive motor is coupled to the drive-roller carriage and movable therewith relative to the first drive roller and first drive motor.
  • 7. An apparatus as defined in claim 1, further comprising:a control unit electrically coupled to the first and second drive motors and independently controlling at least one of (i) the speeds of rotation, and (ii) and the directions of rotation, of the first and second drive motors.
  • 8. An apparatus as defined in claim 7, further comprising:a sensor electrically coupled to the control unit and generating electrical signals indicative of the lateral position of a sheet located on the sheet-supporting surface.
  • 9. An apparatus as defined in claim 8, wherein the control unit in response to a sensor signal from the sensor commands the first drive motor and the second drive motor to at least one of (i) rotate the first drive roller and the second drive roller, respectively, at different speeds relative to each other, and (ii) rotate the first drive roller and the second drive roller, respectively, in different directions relative to each other, in order to align the sheet with a feed path extending in the second coordinate direction.
  • 10. An apparatus for plotting on sheets of different widths, comprising:first means for supporting a sheet; second means spaced apart from and movable in a first coordinate direction relative to the first means for plotting on the sheet; third means rotatably mounted on a first shaft and defining an abrasive surface for rotatably engaging a first marginal portion of the sheet and driving the sheet in a second coordinate direction; and fourth means rotatably mounted on a second shaft spaced laterally relative to the third means and defining an abrasive surface for rotatably engaging a second marginal portion of the sheet and further driving the sheet in the second coordinate direction, wherein at least one of the third and fourth means is movable laterally relative to the other for engaging first and second marginal portions of sheets of different widths; fifth means for rotatably driving the third means to thereby drive the sheet in the second coordinate direction; and sixth means for rotatably driving the fourth means to thereby further drive the sheet in the second coordinate direction; wherein the fourth means and sixth means are both movable laterally relative to the third means.
  • 11. An apparatus as defined in claim 10, further comprising:means for pressing the first marginal portion of the sheet into engagement with the abrasive surface of the third means to thereby frictionally engage and drive the sheet in the second coordinate direction; and means for pressing the second marginal portion of the sheet into engagement with the abrasive surface of the fourth means to thereby frictionally engage and further drive the sheet in the second coordinate direction.
  • 12. An apparatus as defined in claim 11, further comprising:means spaced laterally between the third and fourth means and defining an abrasive surface for engaging a portion of the sheet located between the first and second marginal portions of the sheet and further driving the sheet in the second coordinate direction; and means for pressing the portion of the sheet located between the first and second marginal portions of the sheet against the means spaced laterally between the third and fourth means for further driving the sheet in the second coordinate direction.
  • 13. An apparatus as defined in claim 11, further comprising means for electrically actuating at least one of (i) the means for pressing the first marginal portion of the sheet, and (ii) the means for pressing the second marginal portion of the sheet, between a dis-engaged position with the means for pressing spaced away from the sheet, and an engaged position with the means for pressing engaging the sheet against the respective abrasive surface.
  • 14. An apparatus as defined in claim 10, wherein an elongated aperture is formed adjacent to the first means, the abrasive surface of the third means extends through the aperture for contacting a sheet supported by the first means, and the fourth means is movable laterally through the aperture relative to the third means for engaging the marginal portions of sheets of different widths.
  • 15. An apparatus as defined in claim 10, further comprising:means extending in the first coordinate direction for guiding the lateral movement of the fourth means relative to the third means.
  • 16. An apparatus as defined in claim 15 , wherein the sixth means is supported on the means for guiding the lateral movement of the fourth means, and is movable thereon with the fourth means relative to the third means.
  • 17. An apparatus as defined in claim 10, further comprising:control means electrically coupled to the fifth means and sixth means for independently controlling at least one of (i) the rotational speeds, and (ii) the rotational directions, of the third means and fourth means, respectively.
  • 18. An apparatus as defined in claim 17, further comprising:sensor means electrically coupled to the control means for generating electrical signals indicative of the lateral position of a sheet supported by the first means.
  • 19. An apparatus as defined in claim 18, wherein the control means in response to a sensor signal from the sensor means commands the fifth means and the sixth means to at least one of (i) rotate the third means and fourth means, respectively, at different speeds relative to each other, and (ii) rotate the third means and fourth means, respectively, in different directions relative to each other, to align the sheet with a feed path extending in the second coordinate direction.
  • 20. An apparatus as defined in claim 10, further comprising means for controlling at least one of (i) the rotational speeds, and (ii) the rotational directions, of the third means and the fourth means relative to each other for correcting skew error in a sheet supported by the first means.
  • 21. A method for plotting on sheets of different widths on a plotter having a sheet-supporting surface, and a plotting tool spaced apart from and movable in a first coordinate direction relative to the sheet-supporting surface, comprising the following steps:providing a first drive roller rotatably mounted on a first drive shaft and defining an abrasive surface for engaging a first marginal portion of a sheet and driving the sheet in a second coordinate direction; providing a second drive roller rotatably mounted on a second drive shaft and defining an abrasive surface for engaging a second marginal portion of the sheet and further driving the sheet in the second coordinate direction; moving at least one of the (i) the first drive roller and a first drive motor, and (ii) the second drive roller and a second drive motor, in the first coordinate direction relative to the other drive roller and motor to align the first drive roller with the first marginal portion of the sheet and align the second drive roller with the second marginal portion of the sheet; frictionally-engaging the first and second marginal portions of the sheet with the first and second drive rollers, respectively, and rotatably driving the first and second drive rollers to drive the sheet in the second coordinate direction; and moving the plotting tool in the first coordinate direction over the sheet to create relative movement at the interface of the plotting tool and sheet and thereby plot on the sheet.
  • 22. A method as defined in claim 21, further comprising the following skew-control steps for substantially eliminating skewing of the sheet:(a) sensing the lateral position of the sheet on the sheet-supporting surface; and (b) at least one of (i) rotatably driving the first and second abrasive drive rollers at different speeds relative to each other, and (ii) rotatably driving the first and second abrasive drive rollers in different rotational directions relative to each other, to align the sheet with a feed path extending in the second coordinate direction.
  • 23. A method as defined in claim 22, further comprising the steps of:providing a third drive roller defining an abrasive surface for engaging a portion of a sheet located between the first and second marginal portions of the sheet, and further driving the sheet in a second coordinate direction; providing a pinch roller mounted adjacent to the third drive roller, and movable between an engaged position pressed against the sheet and the third drive roller, and a dis-engaged position spaced away from the sheet and third drive roller; moving the third pinch roller into its dis-engaged position during the skew-control steps; and moving the third pinch roller into its engaged position upon termination of the skew-control steps and during plotting on the sheet.
  • 24. A method as defined in claim 22, further comprising the steps of:(a) loading a predetermined length of sheet onto the sheet supporting surface; (b) performing said skew-control steps during the step of loading the predetermined length of sheet onto the sheet support surface; (c) terminating the skew-control steps; and (d) plotting on the predetermined length of sheet upon terminating the skew-control steps.
  • 25. A method as defined in claim 24, further comprising the steps of:(e) successively plotting on a plurality of predetermined lengths of sheet to complete the plot on a sheet; and (e) repeating steps (a) through (d) for each of a plurality of predetermined lengths of sheet until completing the plot on the sheet.
  • 26. A method as defined in claim 24, wherein the step of loading each predetermined length of sheet onto the sheet-supporting surface includes driving the predetermined length of sheet forwardly relative to the sheet-supporting surface in the second coordinate direction, and then rearwardly relative to the sheet-supporting surface in the second coordinate direction.
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