Patent Grant
12060246
The present application claims priority to Korean Patent Application Nos. 10-2021-0124608, filed on Sep. 17, 2021, and 10-2022-0058173, filed on May 12, 2022, the entire contents of which is incorporated herein for all purposes by this reference.
The present disclosure relates to a friction shaft for a slitter and, more particularly, a friction shaft for a slitter that enables a winding pipe to stably roll unit materials formed by cutting a raw material, such as a raw fabric or film, with predetermined intervals, that can fix the rolling pipe even at a low pressure of compressed air, and that has a wide range of available rolling tension because the pressure range of compressed air that can adjust winding torque is wide.
In general, a slitter is an apparatus that cuts raw materials such as various kinds of paper, fabric, or film with predetermined intervals. Reel cores are used to roll several unit materials formed by a slitter.
Accordingly, a friction shaft for a slitter that rotates a reel core using compressed air was used to roll several unit materials, such as various kinds of paper, fabric, or film, on a reel core.
In relation to this, a rolling apparatus in which ventilation holes are formed on the outer surface of a roller shaft having an air channel at the center therein and several friction cores are inserted therein has been disclosed in Patent Document 1. The rolling apparatus is characterized in that exposure holes, reciprocation holes, and operation chambers are formed at several positions through the friction cores, operators having a curve on the bottom are inserted in the reciprocation holes and the operation chambers with predetermined intervals on the operation chambers, an O-ring is inserted in the operators in the reciprocation holes, an O-ring is fitted on the inner shaft portions of the top of the operators in the operation chambers, and a pressing plate is inserted in the exposure holes, whereby the friction cores fastened to the upper portions of the operators are fitted on the rolling shaft.
However, according to Patent Document 1, compressed air leaks to the operation chambers close to the reciprocation holes, so the pressure of the compressed air is applied to the operators from both above and below.
That is, movement of the operators for protruding the pressing plates from the friction core was not made well.
Accordingly, close contact as not made well between the pressing plates and the reel core, so it was difficult to fix the reel core and there was a possibility that rolling by the reel core is poor.
Accordingly, it was unavoidable to increase the pressure of compressed air in order to stably fix the reel core with the pressing plates.
That is, the pressure range of compressed air that can adjust rolling torque was unavoidably very narrow.
Accordingly, an objective of the present disclosure is to provide a friction shaft for a slitter that enables a winding pipe to stably roll unit materials formed by cutting a raw material, such as a raw fabric or film, with predetermined intervals in comparison to the related art, that can fix the rolling pipe even at a low pressure of compressed air in comparison to the related art, and that has a wide range of available rolling tension in comparison to the related art because the pressure range of compressed air that can adjust winding torque is wide in comparison to the related art.
In order to achieve the objectives of the present disclosure, there is provided a friction shaft for a slitter that is configured such that winding pipes for rolling unit materials, which are formed by cutting a raw material such as various kinds of paper, fabric, or film with predetermined intervals, are disposed on an outer surface thereof.
In detail, disclosed is a friction shaft for a slitter that includes a rotary shaft having an air supply channel formed at a center therein to be supplied with compressed air in a longitudinal direction; and several friction cores disposed on the rotary shaft to be able to rotate at positions thereof, in which several air supply holes connected to the air supply channel are formed circumferentially on an outer surface of the rotary shaft so that compressed air in the friction cores can be supplied, and the friction cores each include: a core pipe having a through-hole formed at the center thereof to be fitted on the rotary shaft, an insertion groove formed in a ring shape at a center on an inner surface thereof to face the air supply hole, and exposure holes circumferentially formed on an outer surface thereof and connected to the insertion groove and connection holes; bearings disposed at both sides of the through-hole; sealing rings disposed between the insertion groove and the pair of bearings, respectively; a cylindrical tube configured to cover and finish the insertion groove between the pair of sealing rings, and configured to be expanded by compressed air that is supplied from the air supply hole; clamping lugs disposed in the insertion groove, the connection holes, and the exposure holes and configured to be partially protruded from the exposure holes by expansion of the tube to come in close contact with a winding pipe; and elastic members disposed between the insertion groove and the clamping lugs to partially insert the clamping lugs back into the exposure holes when supply of the compressed air is stopped.
According to the present disclosure, since a tube prevents leakage of compressed air to an insertion groove of a core pipe, there is an effect that pressure of the compressed air is transmitted to only one side unlike the related art.
Further, since the surface of a clamping lug that receives pressure of compressed air to fix a winding pipe is wide and hard in comparison to the related art, there is an effect that a large force is effectively transmitted to the winding pipe.
That is, there is an effect that the clamping lug is easily protruded from a friction core and brought in close contact with the winding pipe by compressed air in comparison to the related art.
Accordingly, the winding pipe is stably fixed on the clamping lug, so there is an effect that the winding pipe can stably roll unit materials formed by cutting a raw material, such as various kinds of paper, fabric, or film, with predetermined intervals in comparison to the related art.
Further, there is an effect pressure of compressed air that is used to fix the winding pipe is reduced.
According to the present disclosure, when compressed air is further supplied, the groove of a sealing ring expands and the friction between the rotary shaft and the friction core increases, so there is an effect that a friction force for increasing the winding tension of the winding pipe is obtained.
That is, there is an effect that it is possible to adjust the friction between the rotary shaft and the friction core and to adjust the winding tension by adjusting the pressure of compressed air.
In other words, since it is possible to increase the use range of winding tension in comparison to the related art, there is an effect that it is possible to roll more various products including not only various kinds of paper, fabric, or film that require low tension, but various kinds of paper, fabric, or film that require high tension.
According to the present disclosure, since an insertion plate and a close-contact plate are fastened by fasteners, there is an effect that when the close-contact plate is damaged by friction with the winding pipe, it is possible to separate and repair the close-contact plate.
According to the present disclosure, since a first elastic plate and first elastic supporting bridges are inserted and supported between the insertion groove and the insertion plate, there is an effect that the clamping lug is easily returned to the initial position after rolling.
Further, since the protrusion of the insertion plate passes through the through-hole of the first elastic plate, there is an effect that the elastic member is simply installed.
According to the present disclosure, since second and third elastic supporting bridges are inserted and supported in the insertion groove with second and third elastic plates supported on first and second planes, there is an effect that the clamping lug is easily returned to the initial position after rolling.
Further, since the protrusion of the insertion plate passes through the through-hole of the second elastic plate, there is an effect that the elastic member is simply installed.
Further, since the third elastic plate is fastened to be fixed to the insertion plate by fasteners, there is an effect that the third elastic plate does not shake on the insertion plate in rolling.
According to the present disclosure, since the insertion plate has large length and width, there is an effect that the area of the clamping lug that receives pressure of compressed air to fix the winding pipe is increased.
That is, there is an effect that the force of the clamping lug that fixes the winding pipe increases even at a low pressure of compressed air in comparison to the related art.
In other words, there is an effect that pressure of compressed air that is used to fix the winding pipe is reduced.
According to the present disclosure, since the close-contact portion of the core pipe is fitted between the fitting portions of the tube, there is an effect that the gap through which compressed air may leak to the insertion groove is further sealed.
According to the present disclosure, there is an effect that the sealing ring is fixed on the inner surface of the core pipe by a washer and a fixing ring and the fitting portion of the tube is further brought in close contact with the close-contact portion of the core pipe by pressure of the fixing ring.
That is, there is an effect that the gap through which compressed air may leak to the insertion groove is further sealed.
According to the present disclosure, since a close-contact protrusion compressed by pressure the fixing ring is returned by elasticity, there is an effect that the gap through which compressed air may leak to the insertion groove is further sealed.
According to the present disclosure, since the close-contact portion is fitted in the fitting groove formed between the fitting portion and the protrusion, there is an effect that the tube is further fixed on the inner surface of the core pipe and the gap through which compressed air may leak to the insertion groove is further sealed.
According to the present disclosure, since a first protrusion or a second protrusion compressed by pressure the fixing ring is returned by elasticity, there is an effect that the gap through which compressed air may leak to the insertion groove is further sealed.
According to the present disclosure, since coil springs are inserted and supported between the insertion groove and the insertion plate, there is an effect that the clamping lug is easily returned to the initial position after rolling.
The above and other objectives, features and other advantages of the present invention will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings, in which:
Hereinafter, configurations of exemplary embodiments of the present disclosure will be described with reference to the accompanying drawings.
As shown in
That is, the friction shaft 1000 for a slitter is installed on the winder 2a of the slitter 2.
The raw material 1 may be printed with several same shapes or symbols through printing before the raw material 1 is cut into unit materials 1a.
The winder 2a includes an actuator 2a′ including a driving motor that rotates the friction shaft 1000 for a slitter, etc., an air supplier 2a″ supplying compressed air to the friction shaft 1000 for a slitter such as an air compressor, etc.
Several unit materials 1a are formed and several winding pipes 3 corresponding to the unit materials are also disposed on the outer surface of the friction shaft 1000 for a slitter.
The winding pipes 3 are reel cores, FRP cores, or the like.
As shown in
The friction cores 200 are disposed with the gaps therebetween maintained by spacers disposed on the rotary shaft 100 and are maintained at their positions by fixing members disposed on the rotary shaft 100.
The rotary shaft 100 may be made of metal, or the like.
Air supply holes 120 that are connected to the air supply channel 110 are formed circumferentially on the outer surface of the rotary shaft 100 so that the compressed air in the friction cores 200 can be supplied.
The air supply holes 120 are formed on the rotary shaft 100 circumferentially with predetermined intervals.
The friction core 200 includes a core pipe 210 that has a through-hole 211 formed at the center to be fitted on the rotary shaft 100, an insertion groove 212 formed in a ring shape at the center on the inner surface thereof to face the air supply hole 120, and exposure holes 214 circumferentially formed on the outer surface thereof and connected to the insertion groove 212 and connection holes 213.
The connection holes 213 are smaller in size than the exposure holes 214.
The exposure holes 214 are formed on the core pipe 210 circumferentially with regular intervals to face the air supply hole 120 and the core pipe 210 is made of metal, or the like.
The friction core 200 includes: bearings 220 disposed at both ends of the through-hole 211, respectively; sealing rings 230 disposed between the insertion groove 212 and the pair of bearings 220, respectively; and a cylindrical tube 240 covering and finishing the insertion groove 212 between the pair of sealing rings 230 and configured to be expanded by compressed air that is supplied from the air supply hole 120.
A groove 231 facing the tube 240 is formed on each of the pair of sealing rings 230 and the sealing rings 230 are retainers made of rubber, etc.
The tube 240 is formed in a cylindrical shape with an open center, is disposed around the rotary shaft 100 not in close contact with the rotary shaft 100, and is made of rubber, or the like.
The bearings 220 are ball bearings.
The friction core 200 includes: clamping lugs 250 disposed in the insertion groove 212, the connection holes 213, and the exposure holes 214 and partially protruded from the exposure holes 214 by expansion of the tube 240 to come in close contact with the winding pipe 3; and elastic members 260 disposed between the insertion groove 212 and the clamping lugs 250 to partially insert the clamping lugs 250 back into the exposure holes 214 when supply of the compressed air is stopped.
The clamping lug 250 and the elastic member 260 may be made of metal, or the like.
The clamping lug 250 includes: an insertion plate 251 curved to be inserted in the insertion groove 212, having a protrusion 251a protruding from the center of the outer surface thereof to be inserted in the connection hole 213, and having fastening holes 251b formed on the outer surface of the protrusion 251a; and a contact plate 252 inserted in the exposure hole 214, having fastening holes 252a formed on the outer surface thereof for fastening to the fastening holes 251b by fasteners, and being in close contact with the inner surface of the winding pipe 3.
The fastening holes 251b and 252a are female-threaded holes that are fastened to the male-threaded portions of fasteners.
The elastic member 260 is disposed between the insertion groove 212 and the insertion plate 251.
The elastic member 260 has: a first elastic plate 261 having a through-hole 261 on the outer surface thereof to be fitted on the protrusion 251a and curved to be supported in the insertion groove 212; and first elastic supporting bridges 262 formed on the outer surface of the first elastic plate 261 at both sides of the through-hole 261a and supported on the insertion plate 251.
The first elastic supporting bridges 262 protrude from the corners of the outer surface of the first elastic plate 261, respectively.
Fitting portions 241 protrude from both ends of the outer surface of the tube 240, respectively.
Close-contact portions 251 that are fitted between the pair of fitting portions 241 are formed on the inner surface of the core pipe 210 at both sides of the insertion groove 212, respectively.
The friction core 200 further includes: washers 270 disposed between the bearings 220 and the sealing rings 230 in close contact with the outer races of the bearings 220; and fixing rings 280 disposed between the washers 270 and the fitting portions 241 to fix the sealing rings 230 between the washers 270 and the fixing rings 280.
The washers 270 are made of metal, or the like, and are not in close contact with the rotary shaft 100 and the inner races of the bearings 220.
The fixing rings 280 are made of metal, or the like, and are not in close contact with the rotary shaft 100.
The fixing rings 280 press the fitting portions 241 toward the close-contact portions 215.
The core pipe 210 includes: a body 210a having the through-hole 211, the insertion groove 212, the connection holes 213, the exposure holes 214, and the close-contact portions 215; and covers 210b having the through-hole 211 and coupled to the body 210a to fix the bearings 220, the sealing rings 230, the tube 240, the washers 270, and the fixing rings 280 to the body 210a.
The operation and effects of the friction shaft 1000 for a slitter having the configuration of the present disclosure described above, as shown in
Several winding pipes 3 are fitted on several friction cores 200 of the friction shaft 100 for a slitter to be able to roll several unit materials 1a formed by cutting a raw material 1, such as various kinds of paper, fabric, or film, with predetermined intervals.
Compressed air is supplied to the air supply channel 110 of the rotary shaft 100 from the air supplier 2a″.
The compressed air is supplied into the friction cores 200 through several air supply holes 120 while flowing through the air supply channel 110.
That is, the compressed air is supplied into the tube 240.
Since the insertion groove 212 of the core pipe 210 is covered and finished by the tube 240, the gap between the tube 240 and the insertion groove 212 is sealed.
That is, the compressed air does not leak to the insertion groove 212 of the core pipe 210.
Since the fitting portions 241 of the tube 240 is pressed in close contact with the close-contact portions 215 of the core pipe 210 by the fixing rings 280, the gap between the tube 240 and the insertion groove 212 is further sealed.
That is, the compressed air does not leak to the insertion groove 212 of the core pipe 210.
The gaps between the rotary shaft 100 and the friction cores 200 are sealed by the pair of sealing rings 230 disposed at both sides of the tube 240, respectively.
That is, the compressed air cannot be discharged to the outside through the gap between the rotary shaft 100 and the friction cores 200.
The tube 240 presses the insertion plates 251 of the clamping lugs 250 while being expanded into the insertion groove 212 by the compressed air that is supplied through the air supply holes 120.
Accordingly, the insertion plates 251 are moved toward the outside of the friction cores 200 along the insertion groove 212 by the pressure of the expanding tube 240, and the protrusions 251a of the insertion plates 251 are also moved toward the outside of the friction cores 200 along the connection holes 213 and the through-holes 261a of the elastic members 260.
Since the compressed air does not leak to the insertion groove 212, the insertion plates 251 receive the pressure of the compressed air, which expands the tube 240, at only one side, so the insertion plates 251 is easily moved toward the outside of the friction core 200 through the insertion groove 212.
The elastic members 260 are compressed while the first elastic plates 261 and the first elastic supporting bridges 262 are deformed by the insertion plates 251.
The contact plates 252 of the clamping lugs 250 protrude through the exposure holes 214 and come in close contact with the inner surfaces of the winding pipes 3.
That is, the winding pipes 3 are fixed to the friction cores 200.
Next, the rotary shaft 100 is rotated by driving the actuator 2a′.
Accordingly, the friction cores 200 are rotated with the rotary shaft 100 by the bearings 220.
Further, the winding pipes 3 is rotated with the friction cores 200 by friction on the contact plates 252 of the clamping lugs 250 being in close contact with the inner surface thereof.
Accordingly, the winding pipes 3 roll the unit materials 1a with winding tension.
When the unit materials 1a are rolled on the winding pipes 3, compressed air is stopped being supplied to the rotary shaft 100 and the operation of the actuator 2a′ is stopped.
Accordingly, the tube 240 contracts into the initial state due to reduction of the compressed air and the contact plates 252 of the clamping lugs 250 are inserted back into the exposure holes 214 by an elastic return force with the first elastic plates 261 and the first elastic supporting bridges 262 of the elastic members 260 compressed.
The contact plates 252 of the clamping lugs 250 come off the inner surface of the winding pipes 3.
Then, the winding tubes 3 with the unit materials 1a rolled thereon, respectively, are pulled out from the friction shaft 1000 for a slitter of the present disclosure, whereby rolling is finished.
Meanwhile, when the raw material 1 is thick and heavy, in order to increase the winding tension of the winding pipes 3, compressed air corresponding to the winding tension is further supplied to the air supply channel 110 of the rotary shaft 100.
Accordingly, internal pressure of the tube 240 is increased by the pressure of the further supplied compressed air, and as shown in
The sealing rings 230 with the expanded grooves 231 further come in close contact with the rotary shaft 100, thereby increasing friction.
That is, the friction shaft 1000 for a slitter obtains a rotation force for increasing the winding tension of the winding pipes 3.
The tube 240 expands into the insertion plates 251 and further presses the insertion plates 251 of the clamping lugs 250 due to the further supplied compressed air.
The contact plates 252 of the clamping lugs 250 protrude through the exposure holes 214 and further come in close contact with the inner surfaces of the winding pipes 3.
That is, as shown in
Accordingly, the winding pipes 3 roll several unit materials 1a, which are thick and heavy, using the increased winding tension.
Meanwhile, as shown in
That is, the lengths of the insertion plates 251 are set such that the insertion plates 251 are adjacent to each other.
The width of insertion plates 251 in the longitudinal direction of the core pipe 210 is set large to be close to the width of the insertion groove 212.
Accordingly, when compressed air is supplied into the tube 240 through the air supply holes 120, the tube 240 presses the insertion plates 251 of the clamping lugs 250 while expanding.
Since the insertion plates 251 were increased in length and width in this example, the contact areas with the expanding tube 240 increase in comparison to the first embodiment.
That is, the areas of the insertion plates 251 through which the pressure of compressed air is transmitted increase in comparison to the first embodiment.
Further, due to the increase of the areas of the insertion plates 251 through which the pressure of compressed air is transmitted, the contact plates 252 of the clamping lugs 250 are brought in close contact with the inner surfaces of the winding pipes 3 by a larger force while protruding through the exposure holes 214.
That is, the winding pipes 3 are further fixed to the friction cores 200.
Meanwhile, as shown in
The contact protrusion 241a of the fitting portion 241 is supported on the close-contact portion 215 and is pressed and deformed by the fixing ring 280 in this state.
That is, the contact protrusion 241a is compressed and crushed.
Accordingly, the gap between the fixing ring 280, the fitting portion 241, and the close-contact portion 215 is further sealed by the contact protrusion 241a that is returning.
That is, the compressed air does not leak to the insertion groove 212 of the core pipe 210.
Meanwhile, as shown in
The close-contact portion 215 is fitted in the fitting groove 242.
Accordingly, the gap between the fitting portion 241 and the close-contact portion 215 is further sealed by the protrusion 243.
That is, the compressed air does not leak to the insertion groove 212 of the core pipe 210.
Since the close-contact portion 215 is fitted in the fitting groove 242, the tube 240 is further fixed on the inner surface of the core pipe 210.
Meanwhile, as shown in
The first protrusion 241c is in close contact with the close-contact portion 215b.
The first protrusion 241c of the fitting portion 241 is supported on the close-contact portion 215 and is pressed by the fixing ring 280 in this state, whereby the first groove 241b is deformed.
That is, the first protrusion 241c is compressed and crushed.
Accordingly, the gap between the fixing ring 280, the fitting portion 241, and the close-contact portion 215 is further sealed by the first protrusion 241c that is returning.
That is, the compressed air does not leak to the insertion groove 212 of the core pipe 210.
Meanwhile, as shown in
The second protrusion 241c is in close contact with the fixing ring 280.
The second protrusion 241e is pressed by the fixing ring 280 and then second groove 241d is deformed with the fitting portion 241 supported on the close-contact portion 215.
That is, the second protrusion 241e is compressed and crushed.
Accordingly, the gap between the fixing ring 280, the fitting portion 241, and the close-contact portion 215 is further sealed by the second protrusion 241c that is returning.
That is, the compressed air does not leak to the insertion groove 212 of the core pipe 210.
Meanwhile, as shown in
The elastic member 260 has: a second elastic plate 263 formed in a flat plate shape, being in close contact with the first plane 251c, and having a through-hole 263a on the outer surface thereof to be fitted on the protrusion 251a; and second elastic supporting bridges 264 formed on the outer surface of the second elastic plate 263 at both sides of the through-hole 263a and supported in the insertion groove 212.
The second elastic supporting bridges 264 protrude from the corners of the outer surface of the second elastic plate 263, respectively.
When the tube 240 is expanded by compressed air that is supplied through the air supply hole 120, the insertion plate 251 is moved toward the outside of the friction core 200 through the insertion groove 212 by pressure of the expanding tube 240.
In this process, the second elastic supporting bridges 264 of the elastic member 260 are deformed by the moving insertion plate 251 with the second elastic plate 263 supported on the first plane 251c and the second elastic supporting bridges 264 supported in the insertion groove 212.
When compressed air is stopped being supplied to the rotary shaft 100, the tube 240 contracts into the initial state with reduction of the compressed air and the second elastic supporting bridges 264 of the elastic member 260 are returned into the initial state from the deformed state by elasticity.
Meanwhile, as shown in
The elastic member 260 has: a pair of third elastic plates 265 formed in flat plate shapes, being in close contact with the second plane 251d at both sides of the protrusion 251a, respectively, and having fastening holes 265a formed on the outer surface thereof to be coupled to the fastening holes 251e by fasteners; and third elastic supporting bridges 266 formed on the outer surface of the third elastic plates 265 and supported in the insertion groove 212.
The third elastic supporting bridges 266 protrude from the corners of the outer surfaces of the third elastic plates 265, respectively.
The third elastic plates 265 are fixed to the insertion plate 251 by fasteners that fix the fastening holes 251e and 265e through riveting or bolting.
When the tube 240 is expanded by compressed air that is supplied through the air supply hole 120, the insertion plate 251 is moved toward the outside of the friction core 200 through the insertion groove 212 by pressure of the expanding tube 240.
In this process, the third elastic supporting bridges 266 are deformed by the moving insertion plate 251 with the third elastic plates 265 of the elastic member 260 fixed and supported on the second plane 251d by fastening the fastening holes 251e and 265e and with the third elastic supporting bridges 266 supported in the insertion groove 212.
When compressed air is stopped being supplied to the rotary shaft 100, the tube 240 contracts into the initial state with reduction of the compressed air and the third elastic supporting bridges 266 of the elastic member 260 are returned into the initial state from the deformed state by elasticity.
Meanwhile, as shown in
In this configuration, the coil springs 267 are disposed at both sides of the protrusion 251a, respectively, between the insertion groove 212 and the insertion plate 251.
Grooves in which the coil springs 267 are fitted and fixed are formed on the outer surfaces of the insertion groove 212 and the insertion plate 251.
The coil springs 267 may be made of metal, or the like.
When the tube 240 is expanded by compressed air that is supplied through the air supply hole 120, the insertion plate 251 is moved toward the outside of the friction core 200 through the insertion groove 212 by pressure of the expanding tube 240.
In this process, the coil springs 267 is deformed and compressed by the insertion plate 251 with both sides supported by the insertion groove 212 and the insertion plate 251.
When compressed air is stopped being supplied to the rotary shaft 100, the tube 240 contracts into the initial state with reduction of the compressed air and the coil springs 267 of the elastic member 260 are returned into the initial state from the deformed state by elasticity.
Although the present disclosure was described above with reference to specific embodiments, the present disclosure is not limited to the embodiments and may be changed and modified in various ways by those skilled in the art without departing from the scope of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2021-0124608 | Sep 2021 | KR | national |
| 10-2022-0058173 | May 2022 | KR | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6405970 | Ueyama | Jun 2002 | B1 |
| 10829339 | Lee | Nov 2020 | B2 |
| 10843886 | Lee | Nov 2020 | B2 |
| Number | Date | Country | |
|---|---|---|---|
| 20230093065 A1 | Mar 2023 | US |
