The present subject matter relates generally to the front-load laundry appliances, and more particularly to an apparatus and methods for ensuring removal of locking bolts and spacers prior to use.
Laundry appliances are generally assembled at a central location and then shipped to a destination for installation. Shipping of front-loading laundry appliances, in particular, presents risk of damage to the suspension of the laundry appliance drum and other elements of the laundry appliance. Damage to the drum suspension may result in balancing problems when the laundry appliance is put into operation. These balancing problems can result in serious damage to the laundry appliance.
Conventional front-loading laundry appliances address this problem by securing shipping bolts and spacers through a side of the laundry appliance and attaching them to the drum. This effectively stabilizes the drum during transport. However, it is not uncommon for installers or end users to forget or otherwise fail to remove the shipping bolts prior to operation of the laundry appliance. Operation of the laundry appliance without removing the shipping bolts often results in excessive shaking of the unit, causing loud noise and potentially damaging the laundry appliance. Similarly, even if the shipping bolts are removed, failure to remove the spacers will also cause issues with noise and excessive shaking of the laundry appliance during operation.
In some conventional front-laundry appliances, this problem was addressed by attaching cord holders to each shipping bolts and threading the power cord through the cord holders. This was intended to encourage removal of the shipping bolts to access the power cord after shipping and prior to operation. However, the cord holders were made of material that could be cut and therefore did not require removal of the shipping bolts and spacers.
Accordingly, a front-load laundry appliance and methods for ensuring removal of shipping bolts and spacers prior to operation of the unit is desirable.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one exemplary aspect of the present disclosure, a front-loading laundry appliance is provided. The laundry appliance may define a vertical direction, a lateral direction, and a transverse direction and may include a cabinet, a tub provided within the cabinet, a control panel, a shipping attachment assembly, an identifier, and a controller. The cabinet may include a rear side. The tub may have an attachment element. The control panel may include a plurality of input selectors for selecting machine cycles and features. The shipping attachment assembly may be detachably connected to the attachment element of the tub through the rear side of the cabinet. The shipping attachment assembly may further include a shipping bolt spacer and a shipping bolt. The shipping bolt spacer may have an exterior surface defining an internal spacer chamber. The shipping bolt may be located within the spacer chamber. The identifier may be visible from the exterior of the laundry appliance only upon detachment of the shipping attachment assembly from the attachment element. The controller may be in communication with the control panel and input selectors. The controller may further be configured to receive a series of sequential inputs from the plurality of input selectors, compare the series of sequential inputs to a predetermined input pattern, and enable operation of the laundry appliance when the series of sequential inputs matches the predetermined input pattern. The predetermined input patter may be associated with the identifier.
In another exemplary aspect of the present disclosure, a front-loading laundry appliance is provided. The laundry appliance may define a vertical direction, a lateral direction, and a transverse direction and may include a cabinet, a tub provided within the cabinet, a control panel, a bracket, a shipping attachment assembly, an identifier, and a controller. The cabinet may include a rear side. The tub may have an attachment element. The control panel may include a plurality of input selectors for selecting machine cycles and features. The bracket may be attached to the rear side of the cabinet for stabilizing the cabinet. The shipping attachment assembly may be detachably connected to the attachment element of the tub through the rear side of the cabinet. The shipping attachment assembly may further include a shipping bolt spacer and a shipping bolt. The shipping bolt spacer may have an exterior surface defining an internal spacer chamber. The shipping bolt may be located within the spacer chamber. The identifier may be visible from the exterior of the laundry appliance only upon detachment of the shipping attachment assembly from the attachment element. The controller may be in communication with the control panel and input selectors. The controller may further be configured to receive a series of sequential inputs from the plurality of input selectors, compare the series of sequential inputs to a predetermined input pattern, and enable operation of the laundry appliance when the series of sequential inputs matches the predetermined input pattern. The predetermined input patter may be associated with the identifier.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
A door 112 is mounted to the front 127 of cabinet 102 and is rotatable between an open position (not shown) facilitating access to a wash drum or basket 120 (
A control panel 108 including a plurality of input selectors 110 is coupled to the front 127 of cabinet 102. Control panel 108 and input selectors 110 collectively form a user interface input for operator selection of machine cycles and features. For example, in some embodiments, control panel 108 includes a display 111 (
As shown in
Basket 120 is rotatably mounted within tub 114 in a spaced apart relationship from the tub sidewall and tub back wall 116. One or more bearing assemblies may be placed between basket 120 and tub 114 and may allow for rotational movement of basket 120 relative to tub 114. Basket 120 defines a wash chamber 121 and an opening 122. Opening 122 of basket 120 permits access to wash chamber 121 of basket 120, e.g., in order to load articles into basket 120 and remove articles from basket 120. Basket 120 also defines a plurality of perforations 124 to facilitate fluid communication between an interior of basket 120 and tub 114. A sump 107 is defined by tub 114 and is configured for receipt of a washing fluid volume during operation of appliance 100. For example, during operation of appliance 100 (e.g., the wash cycle), washing fluid may be urged by gravity from basket 120 to sump 107 through plurality of perforations 124.
A spout 130 is configured for directing a flow of fluid into tub 114, thus forming a tub inlet. Spout 130 may be in fluid communication with a water supply (not shown) in order to direct fluid (e.g., clean water) into tub 114. A pump assembly 150 (shown schematically in
A motor 128 is in mechanical communication with basket 120 in order to selectively rotate basket 120, e.g., during an agitation or a rinse cycle of laundry appliance 100 as described below. In particular, a shaft 136 mechanically couples motor 128 with basket 120 and drivingly rotates basket 120 about a shaft or central axis A, e.g., during a spin cycle. Ribs 126 extend from basket 120 into wash chamber 121. Ribs 126 assist agitation of articles disposed within wash chamber 121 during operation of laundry appliance 100. For example, ribs 126 may lift articles disposed in basket 120 during rotation of basket 120.
As further shown in
Operation of laundry appliance 100 may be controlled by a processing device or controller 180 (
Controller 180 may include a memory and microprocessor, such as a general or special purpose microprocessor operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 180 may be constructed without using a microprocessor, e.g., using a combination of discrete analog and/or digital logic circuitry (such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software. Control panel 108 and other components of laundry appliance 100 may be in communication with controller 180 via one or more signal lines or shared communication busses.
In addition, referring again to
In general, remote device 194 may be any suitable device for providing and/or receiving communications or commands from a user. In this regard, remote device 194 may include, for example, a personal phone, a tablet, a laptop computer, or another mobile device. In addition, or alternatively, communication between the appliance and the user may be achieved directly through an appliance control panel (e.g., control panel 108). In general, network 192 can be any type of communication network. For example, network 192 can include one or more of a wireless network, a wired network, a personal area network, a local area network, a wide area network, the internet, a cellular network, etc. In general, communication with network may use any of a variety of communication protocols (e.g., TCP/IP, HTTP, SMTP, FTP), encodings or formats (e.g. HTML, XML), and/or protection schemes (e.g., VPN, secure HTTP, SSL).
External communication system 191 is described herein according to an exemplary embodiment of the present subject matter. However, it should be appreciated that the exemplary functions and configurations of external communication system 191 provided herein are used only as examples to facilitate description of aspects of the present subject matter. System configurations may vary, other communication devices may be used to communicate directly or indirectly with one or more appliances, other communication protocols and steps may be implemented, etc. These variations and modifications are contemplated as within the scope of the present subject matter.
In an illustrative example of operation of laundry appliance 100, laundry items are loaded into basket 120, and washing operation is initiated through operator manipulation of input selectors 110 (including display 111, if a touch screen is employed). Tub 114 is filled with water and one or more wash treatment additives from dispenser assembly 200 to form a wash fluid. One or more valves of a water inlet valve 195 can be actuated by controller 180 to provide for filling tub 114 to the appropriate level for the amount of articles being washed. Water inlet valve 195 is in fluid communication with a water source, such as e.g., a hot water heater and/or a municipal water line 154. Once tub 114 is properly filled with wash fluid, the contents of basket 120 are agitated with ribs 126 for cleansing of laundry items in basket 120.
After the agitation phase of the wash cycle is completed, tub 114 is drained. Laundry articles can then be rinsed by again adding wash fluid to tub 114 depending on the particulars of the cleaning cycle selected by a user, and ribs 126 may again provide agitation within wash chamber 121. One or more spin cycles may also be used. In particular, a spin cycle may be applied after the wash cycle and/or after the rinse cycle in order to wring wash fluid from the articles being washed. During a spin cycle, basket 120 is rotated at relatively high speeds.
Upon completion of the wash cycle, laundry appliance 100 may perform a drying cycle. For instance, after the spin cycle is completed and excess wash fluid and/or water has been drained from the tub, laundry appliance may begin the drying cycle (e.g., circulating air through tub 114 and/or wash chamber 121). The drying cycle may be performed automatically upon completion of the wash cycle, or may be initiated separately by the user upon the completion of the wash cycle. In at least one embodiment, the drying cycle commences automatically within a predetermined amount of time after the completion of the wash cycle (e.g., by utilizing additives provided in the dispenser assembly 190).
While described in the context of a specific embodiment of horizontal axis laundry appliance 100, it will be understood that horizontal axis laundry appliance 100 is provided by way of example only. Other laundry appliances having different configurations, different appearances, and/or different features may also be utilized with the present subject matter as well, including, for example, vertical axis laundry appliances. Thus, the teachings of the present disclosure are not limited to use with laundry appliance 100.
As shown in
Shipping attachment assembly 200 is detachably connected to attachment element 198 through rear 129 of cabinet 102. In some embodiments, one or more brackets 226 (
The plurality of flanges 220 may each include a first end 222 and a second end 224. First end 222 of each of the plurality of flanges 220 may be connected to shipping bolt spacer 205. In their unflexed position, the distance between second end 224 of each of the plurality of flanges 220 may be less than the diameter of threaded portion 213 of shipping bolt 210. Upon the application of force in the direction from first end 216 to second end 218 of shipping bolt spacer 205, the distance between second 224 of each of the plurality of flanges 220 may be greater than the diameter of threaded portion 213 of shipping bolt 210.
Referring now to
Laundry appliance 100 may further include an identifier 215. Generally, identifier 215 may be visible from the exterior of laundry appliance 100 only upon detachment of shipping attachment assembly 200 from attachment element 198. In the preferred embodiment, and as shown in
In the preferred embodiment, and as shown in
Referring now to
At step 320, identifier information may be sent to a remote server 196. The identifier information may be identifier 215 itself or may be data representative of identifier 215. The remote device 194 may receive back a sequence of inputs that are based on the identifier information. For example, remote device 194 may receive back a sequence of buttons to press on control panel 108, such as “Temp,” “Medium,” “Soil,” and “Normal.” This combination is merely exemplary, of course. The sequence may include any number and combination of the interactive elements of control panel 108, input selectors 110, and display 111.
The installer or end user would then execute the sequential input at step 340 by actuating the control panel 108, input selectors 110, and/or display 111 of laundry appliance 100 in the combination provided. At step 350, controller 180 is configured to receive the sequential input from control panel 108 and plurality of input selectors 110 (including display 111), with which controller 180 is in communication. Controller 180 is further configured to compare the received sequential inputs to a predetermined input pattern at step 360. The predetermined input pattern is a fixed combination and order of potential inputs from control panel 108, input selectors 110, and or display 111. The predetermined input pattern may be hardwired into memory of laundry appliance 100. In alternative embodiments, laundry appliance 100 may receive the predetermined input pattern from remote server 196 or remote device 194 following step 320.
If controller 180 identifies a match between the sequential input and the predetermined input pattern, controller 180 is configured to enable operation of laundry appliance at step 370. If there is no match, inputs using control panel 108, input selectors 110, and/or display 111 will fail to provide the designated functionality.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Name | Date | Kind |
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6843628 | Hoffmeister et al. | Jan 2005 | B1 |
Number | Date | Country |
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106436151 | Feb 2017 | CN |
2018128049 | Aug 2018 | JP |
20060007263 | Jan 2006 | KR |
WO2020225054 | Nov 2020 | WO |
Entry |
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Miele, “Operating and Installation Instructions Washer W 3038”, 56 pages. |
Number | Date | Country | |
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20230287619 A1 | Sep 2023 | US |