Patent Application
20190191577
It is known from the art how to realize emissive tiled displays and LED displays in particular that can easily be maintained. When one of the tiles must be removed for inspection, maintenance and/or be replaced, a tool is used to trigger a release mechanism. When triggered, the release mechanism allows the tile to be moved outside of the plane of the tiled display either by rotation or translation. This gives direct access to the structure behind the display tile and in particular the fastening means with which the tile is fastened to the support structure of the tiled display.
An example of release mechanism is given in U.S. Pat. No. 7,055,271 B2 “Electronic display module having a four-point latching system for incorporation into an electronic sign and process”.
The release mechanism is triggered by a tool like e.g. an Allen wrench that can be inserted through an opening in the LED panel. The opening is positioned between adjacent LEDs.
With ever increasing resolution, the space between adjacent LED decreases. There is thus less and less space available for openings through which a tool can be inserted.
With decreasing dimension, the probability that a human operator will miss the opening and apply a load on a LED increases. LEDs are usually equipped with a lens that does not support heavy loads (sometimes as little as 300 grams per LED). A tool can easily scratch the lens which will create visual artefacts not compatible with what is expected from a high-end LED display.
The art proposes solutions that do not require an opening between the LEDs. For instance, in WO2016065862 “FRONT-MAINTENANCE-TYPE LED DISPLAY MODULE AND DISPLAY SCREEN THEREOF”, the tile is fastened to the support structure by means of a ferromagnetic plate. The front-maintenance-type LED display module comprises an LED lamp board and a bottom shell fixed to the LED lamp board. The bottom shell is fastened to the support structure of the tiled display.
An iron plate fixed on the bottom shell is arranged in a gap between the bottom shell and the LED lamp board. The LED lamp board and the bottom shell are positioned by using positioning columns and positioning holes, and are magnetically connected. By means of the arrangement of the iron plate, during maintenance, the LED lamp plate can be conveniently taken down from the front by using a magnetic tool, and other tools are not needed, so that the LED display module is convenient and rapid to mount. The LED board is fastened to the bottom sheet by means of magnetic pins. The magnetic tool affects the interaction between the magnetic pins and the back shell.
There are nevertheless problems with that approach:
There is a need for improvement in the art.
A first object of embodiments of the present invention is to provide a tiled display that can be an aesthetically pleasing seamless tiled display, and which allows removal of display tiles in a controlled manner. An advantage of embodiments of the present invention is easy access to the back of a display tile of a tiled display without having necessarily an opening in the display tile through which a tool to trigger a release mechanism would have to be inserted.
This can be achieved by a method for mounting a front access display tile of a tiled display comprising display tiles located in a plane of the tiled display, a display tile having at least one cylindrical element fastened to the display tile by an intermediary of a fastener positioned at one end of the cylindrical element,—the method comprising the steps of inserting the support, fixing the cylindrical element to the tile with the fastener,
activating an actuator to pull in the display tile to fit within the plane of the tiled display by activating a non-contact sensor with a dedicated non-contact device in a vicinity of the display tile until the tile slides in, the non-contact device emits a control signal received by the non-contact sensor.
This can be also achieved by a method for removing a front access display tile of a tiled display comprising display tiles located in a plane of the tiled display for maintenance or disassembling, a display tile comprising—at least one cylindrical element fastened to a display tile by an intermediary of a fastener positioned at one end of the cylindrical element, a support to support the tile when fastening or unfastening the cylindrical element, the cylindrical element and the support being able to move, e.g. slide in a direction perpendicular to the plane of the tiled display
the method comprising the steps of
This can also be achieved by a front maintenance apparatus for a tiled display comprising display tiles located in a plane of the tiled display, the apparatus comprising:
This can also be achieved by a front maintenance apparatus for tiled displays comprising
The present invention also pertains to a method of mounting a front access tile within the tiled display, the method comprising the steps of
If the non-contact sensor is a magnetic sensor, the step of activating the non-contact sensor comprises swiping a magnet across the front access tile in the vicinity of the magnetic sensor until the tile retracts within the display and is aligned in the plane of the adjacent tiles.
The present invention also pertains to a method of removing a front access tile within the tiled display, for maintenance or disassembling, the method comprising the steps of
If the non-contact sensor is a magnetic sensor, the step of activating the non-contact sensor comprises swiping a magnet across the front access tile in the vicinity of the magnetic sensor until the tile comes out of the display.
Embodiments of the present invention provide a front access tool or front maintenance apparatus comprising a driver cylinder for fastening to a display tile by the intermediary of a threaded driver such as a driver nut positioned at one end of the driver cylinder, a magnetic element such as a magnetic pin to support the display tile when fastening or unfastening the threaded driver such as the driver nut, the driver cylinder and the magnetic element such as the magnetic pin being able to slide in a direction perpendicular to the plane of the tiled display. An actuator such as a motor can pull or push the driver cylinder along the direction perpendicular to the plane of the tiled display. The movement of the actuator such as the motor is triggered when a sensor detects a control signal. The control signal can be generated, for example, by a human operator who wants the tile that is fastened to the front access tool to be brought out of the plane of the tiled display thereby giving access to the space behind display tiles and/or the space between display tiles and a support structure supporting the display tiles. The sensor can be a non-contact sensor. It is an advantage of the present invention that by using a non-contact sensor to trigger the motor, no opening in the display tile is required to access a release mechanism and the trigger of the motor can occur without touching the display panel, thereby avoiding to scratch it or damage it.
The threaded driver such as the driver nut can be fastened to the display tile by the intermediary of a threaded pin on the back of the display tile. The threaded driver can be a driver pin which can be fastened to the display tile by the intermediary of a threaded nut on the back of the display tile.
The magnetic elements such as magnetic pins can mate with a ferromagnetic washer on the back of the display tile. It is an advantage of the magnetic pins that they can support the display tile while the driver nuts are fastened or unfastened to the display tile. Instead of magnetic pins, washers can be used that can mate with a magnetic pin on the back of the display tile. It is an advantage of the magnetic pins and/or washers that they can support the display tile while the threaded driver such as the driver nuts are fastened to or unfastened from the display tile.
The motor can be a linear motor, for example.
In a further aspect of the invention, there are two and preferably four driver cylinders, each with a threaded driver such as the driver nut.
There can also be two and preferably four magnetic pins or washers.
It is an advantage of that aspect of the invention that the display tile will be better supported and more stable during maintenance operations.
In a further aspect of the invention, the sensor is a magnetic sensor, preferably a non-contact magnetic sensor such as a magnetic field sensor or magnetic flux density sensor. The sensor can detect varying magnetic fields like an inductive coil sensor, static magnetic fields or both. It is an advantage of that aspect of the invention that a single magnet positioned close to the display tile will trigger the mechanism that pushes the tile out of the plane of the tiled display without the need to access a release mechanism through an opening in the display tile and without the need to directly touch the tiled display.
In a further aspect of the invention, the sensor is positioned where the magnetic fields of the magnetic pins balance each other.
In another aspect of the invention, the sensor detects only varying magnetic fields or magnetic flux density fields. It is an advantage of that aspect of the invention that the sensor will not detect the field generated by the magnetic pins and the motor will not be triggered unintentionally.
In another aspect of the invention, a position sensor indicates if the display tile is in the same plane as the other tiles of the tiled display or if it is outside of the plane of the tiled display in a position that allows access to the fastening means fastening the display tile to the front maintenance apparatus.
The position sensor can be integrated to the actuator such as a motor.
It is an advantage of that aspect of the invention that knowing the position of the display tile can multiply the number of commands that can be conveyed by positioning a magnet in front of the display tile. For instance, if the position sensor indicates that tile is out of the plane of the tiled display, positioning the magnet in front of the display tile and the sensor can be interpreted as a request to pull the display tile back into the plane of the tiled display.
If the position sensor indicates that tile is in the plane of the tiled display, positioning the magnet in front of the display tile and the sensor can be interpreted as a request to push the display out of the plane of the tiled display.
Alternatively, in another aspect of the invention, a force sensor can detect a force applied to the display tile in a direction perpendicular to the plane of the display tile when it is fastened to the driver cylinder. A force sensor or a torque sensor can for instance be integrated to the actuator such as the motor.
Positioning a magnet in front of the display tile when it is in the plane of the tiled display can, for example, trigger the actuator such as the motor to push the display tile out of the plane of the tiled display.
Slightly pushing on the tile when it is out of the plane of the tiled display can, for example, trigger the motor to move, e.g. pull the display tile back into the plane of the tiled display.
No access to the back of the tiled display is required for servicing, mounting, dismounting the tiled display. Advantageously, mounting or removing tiles of the display tile according to the present invention requires no touching of the display panels, and therefore damages to the tiles are avoided.
The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. Where the term “comprising” is used in the present description and claims, it does not exclude other elements or steps. Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
Display tiles 10, 20, 30, 40, 50 . . . are mounted side by side on a support structure 60. The support structure can also accommodate, for example any, some or all of cabling, power supplies, processing means etc . . . that provide power, data and control signals to the individual tiles 10, 20, 30, 40, 50 . . .
The display tiles have a front surface (which is visible on
The display tiles 20, 30, 40, 50 . . . are fastened directly to the support structure 60 by e.g. bolts and nuts or a latching mechanism. Any means to fasten the tile to the support structure can be used as long as it can be unfastened from one side of the tile when a tile adjacent to it, like e.g. tile 10, has been removed. For instance, a latching mechanism similar to that described in U.S. Pat. No. 7,055,271 B2 “Electronic display module having a four-point latching system for incorporation into an electronic sign and process” (this latching system being incorporated herein by reference) can be used as long as the release mechanism can be triggered once the adjacent tile has been removed.
At least one of the tiles, e.g. tile 10, is fastened to the support structure 60 by the intermediary of a front access tool or kit 70. The front access tool or kit 70 seen on
The driver cylinders are configured to move, e.g. slide back and forth in a direction perpendicular to the plane of the tiled display (the plane of the tiled display is the plane containing the tiles when they are assembled to the support structure).
At least one of the driver cylinders of the front access tool 70 has an actuator, e.g. is motorized. The actuator e.g. motor used to make the driver cylinder move, e.g. slide back and forth can be a linear motor 75. Alternatively, the motor can be a rotary motor associated to a rack and pinion mechanism, the rack being fastened to the driver cylinder. Other mechanisms like e.g. a scotch and yoke mechanism can also be used. The actuator or motor such as the motor 75 is fastened to the support structure 60.
The driver cylinders can be fastened to the tile 10. A first end of each of the driver cylinders has a driver nut (optionally another type of threaded element). The driver nut (optionally a second threaded element matching the first another type of threaded element) can be fastened to a threaded pin on the tile 10. The driver nut can e.g. rotate freely around its axis while remaining attached to the driver cylinder.
As shown on
The term nut, driver nuts or threaded driver are used to designate the same mechanical part 76 to 79. However, it is important to bear in mind that a driver is defined in the dictionary as a mechanical piece for imparting motion to another piece and this meaning is intended to be used in the current invention.
The front access kit preferably comprises at least one magnetic pin 80 that can mate with a ferromagnetic washer 15 on the tile 10. There are preferably two or four magnetic pins. Each magnetic pin can slide back and forth in a direction perpendicular to the plane of tiled display.
The magnetic pins are used to support the tile 10 while the nuts 76, 77, 78 and 79 are fastened or unfastened from the threaded pin 11, 12, 13 and 14.
The force exerted by the magnetic pins on the washer is preferably designed to be strong enough to keep the tile in place while the nuts 76, 77, 78 and 79 are connected to the tile. The force exerted by the magnetic pins is not necessarily strong enough to keep on carrying the weight of the tile by itself for long period of time. The force exerted by the magnetic pins is preferably not so strong that a technician would not be able to separate the magnetic pins and their corresponding washer (without using a special tool for example). For instance, the force exerted by the magnetic pins can be in the interval 1 N to 100 N in function of the dimension of the tile 10, its weight and the conditions in which the tiled display 100 has to be assembled and disassembled, used and maintained.
A magnetic sensor 90 is positioned on the support structure under the tile 10, as shown on
When a magnet 200 is brought in front of the tile 10 in the vicinity of the sensor 90 by a human operator, the actuator or motor such as the motor 75 is activated either from back to front (i.e. the driver pins will extend in front of the tiled display 100) or from front to back (i.e. the driver pins will be pulled towards the tiled display 100) depending on its original position.
If the tile 10 is coplanar with tiles 20, 30, 40, 50 . . . as shown on
A human operator can then unfasten the threaded elements such as the driver nuts from the corresponding pin on tile 10. Tile 10 is kept in place by the magnetic pins 80, 81, 82, 83.
Once all the threaded elements such as the driver nuts have been unfastened, the human operator can take the tile 10 away from the tiled display.
Once the tile 10 is away, the space 130 between tiles 20, 30, 40, 50 and the support structure is accessible, as shown in
Once tile 20, 30, 40 or 50 is taken away, access to the space 130 between the support structure and yet another tile is possible.
The magnetic sensor 90 can e.g. be a reed relay, a magneto resistor, a Hall sensor or an induction coil (with or without ferromagnetic core). The magnetic sensor can sense either the magnetic field or as is more often the case the magnetic field density.
In the case of an induction coil sensor, only variation in the magnetic field or magnetic field density will be detected. The speed at which these variations should occur will depend on the coil geometry (in particular the number of turn and the cross section of the coil), the nature of the core and the electronics that processes the signal generated by the sensor.
The advantage of a sensor such as an induction coil is that slow variations due to e.g.
asymmetrical thermal expansion of the support structure will have no effect. Similarly, such a sensor will not be sensitive to static or DC differences in the magnetic characteristics of the magnetic pins 80, 81, 82, 83 and 84. With such a sensor, it is not necessary to position the sensor where the magnetic fields of the magnetic pins and the motor(s) 75 balance each other or at least compensate each other as much as possible (i.e. the position where the resulting magnetic field will be less than at other positions).
When DC sensors are used (e.g. a Hall sensor or magneto-resistor), a high pass filter can be used to isolate the system from static and slowly varying magnetic fields.
The magnetic field or magnetic flux density sensor 90 can for instance be a digital Output Hall-Effect Switch comprising a Schmitt-trigger threshold detector with built-in hysteresis. When the applied magnetic flux density exceeds a certain limit, the trigger provides a clean transition from off to on without contact bounce. Built-in hysteresis eliminates oscillation (spurious switching of the output) by introducing a magnetic dead zone in which switch action is disabled after the threshold value is passed.
The signal of the Hall-Effect switch is fed to e.g. a microprocessor system 110 as described with reference to in
The microprocessor system 110 uses the signal of the Hall-Effect switch to control the position of the driver cylinder. If the actuator or motor such as the motor 75 comprises a position sensor 120, the microprocessor 110 can determine the action expected by the human operator: if the position of the actuator e.g. motor as detected by the position sensor 120 is such that the driver cylinders are extended in front of the tiled display 100, triggering the Hall-Effect switch may be interpreted as a signal to pull the driver cylinders back (to e.g. bring tile 10 in the plane of the tiled display).
If the position of the actuator, e.g. motor as detected by the position sensor is such that the driver cylinders are behind the plane of the display tiles, triggering the Hall-Effect switch may be interpreted as a signal to push the driver cylinders forward (to e.g. bring tile 10 out the plane of the tiled display and give access to the driver nuts).
Alternatively, the microprocessor can keep track of the last command it issued (e.g. by storing in volatile or non-volatile memory) to the actuator or motor such as the linear motor 75 and issue the opposite command whenever the Hall-Effect switch is triggered.
Alternatively, triggering the Hall-effect switch produces a single action: pushing the driver cylinders. If the linear motor 75 is equipped with a torque sensor (the torque applied to the motor when a force is applied along the direction of the driver cylinder), pushing on the tile 10 when it is fastened to the driver nuts and driver cylinders may trigger a signal that the microprocessor interprets as a request to pull the driver cylinders back.
In another embodiment according to the present invention, illustrated on
The advantage of driver cylinders like 79 is that they can take up the torque caused by the weight of the tile 10. In normal use, the weight of the tile is vertical while the motor and its shaft are horizontal. Linear motors are not necessarily able to take a lateral load (i.e. a force perpendicular to the shaft of the linear motor as seen on
In those cases, the linear motor 75 is coupled by coupling means 150 to a driver cylinder 74. The driver cylinder 74 slides in bores 151 which are fastened to or part of the support structure 60 (not shown). The bore will bear the weight of the tile 10 in the gravity field (g) 160 and the motor is not subjected to a lateral force.
Several alternatives are possible in function of the particular sensor used, the availability of other sensors like a position sensor and a force sensor.
Other non-contact sensors are possible including but not limited to capacitive sensors, microphones (sound sensors or ultra sound sensors), etc.
In another embodiment of the present invention, the motor can be provided with a Bluetooth or with a NFC receiver. This receiver enables the front access tiles to be operated by means of a dedicated application from a portable device such as a tablet, a smartphone or a computer, or a dedicated remote control so as to be able to operate the tiled display remotely. The dedicated application can further allow the user to visualize a representation of the tiled display such that, by selecting the desired front access tile, it would activate the motor.
While the description was made for LED display tiles, the invention also applies to other types of emissive display tiles like fixed format displays e.g. liquid crystal displays, OLED displays, reflective displays like electrophoretic displays.
The present invention also pertains to a method for mounting a front access display tile of a tiled display comprising display tiles located in a plane of the tiled display, a display tile having at least one cylindrical element fastened to the display tile by an intermediary of a fastener positioned at one end of the cylindrical element,—the method comprising the steps of
The tile can thus be fixed to the structure while being supported by the support.
The present invention also pertains to a method for removing a front access display tile of a tiled display comprising display tiles located in a plane of the tiled display for maintenance or disassembling, a display tile comprising—at least one cylindrical element fastened to a display tile by an intermediary of a fastener positioned at one end of the cylindrical element,
a support to support the tile when fastening or unfastening the cylindrical element, the cylindrical element and the support being able to move, e.g. slide in a direction perpendicular to the plane of the tiled display
an actuator to pull or push the cylindrical element in the direction perpendicular to the plane of the tiled display, and
a sensor to detect a control signal for controlling the position of the cylindrical element by the intermediary of the actuator,
the method comprising the steps of
A tiled display system in accordance with embodiments of the present invention comprises for example a plurality of display tiles 10, which can be fixed format display tiles such as LED or OLED tiles, a truss or base stand, a power supply 8, manager electronics 2 and processor electronics 3 as shown in
The processor electronics 3 can include one or more display processor(s) 110 as well as inputs for receiving data from one or more data sources. A plurality of display tiles can be provided. The data path 5 to the tiles can be provided by one or more connections such as fibre optic cables or other means of communication such as one or more cables, e.g. Unshielded Twisted Pair (UTP) Cable, Shielded Twisted Pair (STP) Cable, Coaxial Cable or one or more wireless connections. Connections 7 can also be provided between tiles, e.g. connections to data ports one the tiles to provide a data between two tiles, such connections can be fibre optic cables or other means of communication such as one or more cables, e.g. Unshielded Twisted Pair (UTP) Cable, Shielded Twisted Pair (STP) Cable, Coaxial Cable or one or more wireless connections.
The design can optionally include redundancy such as more connections 6 than are actually needed. The redundancy feature helps to automatically correct a data interruption due to a missing link in the data cabling, for example. All tiles behind the interruption will receive their content via the redundancy data line 6. Hence, the complete displayed image can be restored quickly.
As previously described with reference to
One or more, e.g. four tile status indicators 220 can be provided on each tile, e.g. on a side (see
For a truss setup truss beams 202 of the support structure 60 are used to set up a display wall in a hanging configuration. Each truss beam 202 can be equipped with two or more lifting eyes. To build such a display wall, the tiles can be connected mechanically using connection pieces.
To construct a base stand setup of a display wall in a base stand configuration mounting accessories as well as foot beams 204, truss/floor beams 206 and stackers 208 can be used (see
Devices on such as system (see
Connections between the tiles can include:
Setup Process
The first stage in the process is the installation of the truss/floor beam on the truss installation. Multiple truss/floor beams can be joined together if needed.
The second stage in the process is attaching a first row of display tiles with the truss/floor beams to form one solid row.
The truss connection pieces can be installed either in the center position or front position of the tile suspension points.
Correct the position of the truss lifting eyes to match the center of gravity (fully to the front for front installation or centered for centered installation).
For each truss/floor beam separately, place several display tile(s) next to each other on a clean floor.
Using connection pieces, connect the top and bottom corners of the tiles and then attach the truss/floor beam to the top of the tiles.
Lift the truss/floor beam with the display tiles and join the tiles of the neighboring truss/floor beam.
The next stage is the installation of the remaining display tiles one by one and row by row.
After installing two rows of tiles, the data and power connections can be made before lifting the rows further up. These rows are now accessible from the work floor.
The power and data cabling of the display tiles can now be completed.
There are preferably several, such as seven, connection ports on the back of each display tile. For example, two can be power sockets such as one input and one output for daisy chaining the tiles. Several such as four bidirectional data ports can be provided, for example two data ports at the left side and two data ports at the right side. A serial port such as a USB port for service purposes can also be provided.
The data ports can be configured to automatically detect an incoming signal on one of the two dual port sockets. The other dual socket can be configured to automatically act as an output port. Data linking cables can be configured to provide a dual data path from tile to tile in a daisy chain manner.
When a data cable between two tiles is removed or seriously damaged so that the data link is interrupted, all next tiles in the string will lose their data link if the tiles are daisy chained. To prevent this, a redundancy loop can be created. If a redundancy loop is created then the last tile will detect that there is data available on the other side (input from the redundant cable) and will change direction. All other tiles will change their direction too so that video signal is supplied from the last tile up to the tile that had the failure. The correct image is restored.
Note that the setup of a redundancy loop is optional.
A power supply system is shown in
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2017/064818 | 6/16/2017 | WO | 00 |
| Number | Date | Country | |
|---|---|---|---|
| 62350868 | Jun 2016 | US |
