Patent Application
20220290945
Not Applicable
Not Applicable
The present invention relates to police equipment, more particularly, to outer carrier wearing of soft body armor, law enforcement duty belts and methods for suspending them.
Standard equipment for peace officers includes the wearing of an undershirt or turtleneck, a ballistic soft body armor vest, and a police uniform shirt over the vest. The soft body armor vest includes a carrier, two soft armor panels, and attachable/detachable fasteners, typically hook and loop fasteners. One armor panel fits into a front carrier through an opening in the bottom of the front carrier and the other armor panel fits into a rear carrier through an opening in the bottom of the rear carrier. The attachable/detachable fasteners attach the front and rear carriers together around the wearer's waist and over the shoulders to form the vest.
The soft body armor vest traps excess body heat around the torso in warm weather and is uncomfortable due to the constant compression and weight of the armor. It is also very inconvenient to remove the soft body armor vest prior to the conclusion of the wearer's shift. For this reason, there has been a move towards the wearing of outer carrier ballistic vests.
Most outer carrier vests are made from heavy-duty nylon or polyester materials and are fitted to a particular brand of soft body armor panels. The panels are removed from the front and rear carriers, which are no longer needed, and inserted into the bottom of the carrier vest. The carrier vest has attachable/detachable, typically hook and loop, fasteners at the sides for adjustment and removal. Use of the carrier vest's fasteners rather than those supplied by the manufacturer with the soft body armor panels may void the armor warranty. The carrier vests are made to somewhat match the look of a uniform shirt on the outside and are typically worn over a police shirt.
There are occasional situations where additional armor protection is desired. The additional protection can take the form of hard armor plates covering the front and rear torso. Typically, the hard armor plates are installed in pouches in the carrier vest. Current versions of such carrier vests, such as those described in U.S. Pat. Nos. 9,835,414, 10,139,199, and 10,485,272, are designed to fit over the head rather than be donned like a jacket, making donning and doffing the carrier vest cumbersome. Further, the fastening the soft armor side straps and the side zippers is awkward, especially for larger and less flexible wearers. The side zippers are not covered, which means they can be pulled open, and the entire carrier cover pulled over the wearer's head. The side zippers can interfere with placing equipment in the desired locations on the duty belt.
The ballistic vest carrier cover of the present invention is an improvement over prior art designs in that the carrier cover that is donned like a jacket, rather than over the head, while providing full torso protection.
The cover has a mantle with a front panel, a rear panel, and a front overlay. The rear panel is in the center, the front panel is attached to the right side of the rear panel by a right side panel, and the front overlay is attached to the left side of the rear panel by a left side panel. The front panel is attached to the rear panel at the right shoulder and the front overlay is attached to the rear panel at the left shoulder. There is a right arm hole between the rear panel and the front panel and a left arm hole between the rear panel and the front overlay.
When worn, the rear panel covers the back of the torso, the front panel covers the front of the torso, and the front overlay covers approximately the left half of the front panel and is removably attached to the front panel by a vertical fastener such as a zipper.
The mantle has a fabric outer layer, an optional interlining to protect the outer layer from abrasion from the body armor panel carriers, and a liner that is typically a polyester mesh. The liner is attached to the outer layer to form a front pocket and a rear pocket that receive the body armor panel carriers. Side armor openings and optional lateral openings provide access to the pockets. The armor openings allow the use of the body armor waist straps that are supplied with the body armor for individual adjustment. The front and rear panel carriers are attached together at the shoulders using the body armor shoulder straps supplied with the body armor.
Optionally, the mantel has a front pouch and a rear pouch inside the front and rear armor pockets, respectively, with access from the outside of the carrier cover for installing hard armor. Optional side pouches are in the side panels of the cover.
In one configuration, the pouch is a single fabric sheet attached to the outer layer around the sheet perimeter. In another configuration, the pouch is a bag that hangs in the pocket. In another configuration, the pouch is a bag closed on top that hangs from the shoulders within the pocket.
In one configuration, the pouch is accessed via a lateral opening in the outer layer. In another configuration, the front pouch is accessed via a vertical opening in the outer layer. Optionally, the opening and its fastener are hidden behind or on the edge of a placket.
Objects of the present invention will become apparent in light of the following drawings and detailed description of the invention.
For a fuller understanding of the nature and object of the present invention, reference is made to the accompanying drawings, wherein:
The present application hereby incorporates by reference in its entirety U.S. Provisional Patent Application No. 63/159,155, on which this application is based.
The present invention is a ballistic vest carrier cover that has pockets for soft body armor panels (herein after, soft armor panels or armor panels) in carriers and pouches for hard body armor plates (herein after, hard armor plates or armor plates), and that is donned like a jacket.
As shown in
A right arm opening 122 is delimited by the front panel 102, rear panel 106, and right side panel 110. A left arm opening 124 is delimited by the front overlay 108, rear panel 106, and left side panel 112. A neck opening 126 is delimited by the front panel 102, rear panel 106, and front overlay 108.
The present specification presumes the arrangement described above, but the present invention contemplates a mirror image arrangement, that is, with the front panel 104 on the left side of the rear panel 106 and the front overlay 108 on the right side of the rear panel 106.
In order to keep confusion to a minimum and to accommodate the two possible mirror image arrangements of the cover 100 of the present invention, the terms, “right” and “left”, will continue to be used, but where “right” refers to the side of the rear panel 106 to which the front panel 104 is attached and “left” refers to the side of the rear panel 106 to which the front overlay 108 is attached. The drawings illustrate the arrangement wherein “right” and “left” are as shown.
When being worn by a wearer, the rear panel 106 covers the back of the wearer's torso, the front panel 104 covers the front of the wearer's torso, and the front overlay 108 covers approximately the left half of the front panel 104, as described below. The front overlay 108 is removably attached to the front panel 102, as described below.
The present invention is an improvement over prior art designs in that the carrier cover can be donned like a jacket while providing full torso protection.
The mantle 102 has a fabric outer layer 130 and an optional interlining 132, as shown in
The carrier cover 100 is designed to fit over a pullover shirt 200 with color-matched short or long sleeves 202, a collar 204, an optional false placket 206, and optional cuffs 208, as shown in
To that end, the outer layer 130 is composed of a standard uniform shirt fabric of the appropriate color. The outer layer 130 can optionally include one or more of plain or pleated breast pockets 212, a false placket 214 with buttons 216, a shoulder yoke, shoulder epaulets, microphone tab 218, front and/or rear creases, MOLLE webbing 220, and any other items that may be found on a uniform shirt. The shirt fabric can be woven or knit fabrics or uniform shirt fabrics such as all wool or polyester, nylon, poly cotton, poly rayon, poly wool, waterproof barriers, or fire-retardant fabric combinations.
A liner 134 extends throughout a majority of the mantle 102. The liner 134 is composed of a knit or woven material, either polyester, nylon, or a combination of synthetic and natural fibers. The liner 134 may be wicking or non-wicking in performance. The liner 134 may be a stretch or non-stretch material. In the present embodiment, the central majority 226 of the liner 134 is a heavyweight polyester mesh, and strips 228, 230 that make up approximately 2-3 inches of the lower ends are nylon or polyester. The mesh and strips 228, 230 are attached to each other in whatever manner is appropriate for the materials.
The liner 134 is attached to the outer layer 130 at a number of places around the perimeter of the liner 134, as shown in
Moving clockwise around the perimeter of the liner 134 from the bottom left, the liner 134 is attached to the outer layer 130 as follows. The liner 134 is attached for the length of the front waist, as at 150. The liner 134 is unattached from the front waist to where the left arm opening 124 of the front panel 104 begins to form a left front armor opening 172. The liner 134 is attached from where the left arm opening 124 of the front panel 104 begins to the left shoulder 120, as at 152. The liner 134 is unattached across the left shoulder 120 of the front panel 104 to the neck opening 126 of the front panel 104 to form a front panel left tunnel opening 178. The liner 134 is attached around the neck opening 126 of the front panel 104, through the right shoulder 118, around the neck opening 126 of the rear panel 106, and through the left shoulder 120, as at 154. The liner 134 is unattached across the left shoulder 120 to form a front overlay left tunnel opening 180. The liner 134 is attached through the left shoulder 120 and around to near the bottom of the left arm opening 124 of the rear panel 106, as at 156. The liner 134 is unattached from near the bottom of the left arm opening 124 of the rear panel 106 to the rear waist to form a left rear armor opening 176. The liner 134 is attached for the length of the rear waist, as at 158. The liner 134 is unattached from the rear waist to near the bottom of the right arm opening 122 of the rear panel 106 to form a right rear armor opening 174. The liner 134 is attached near the bottom of the right arm opening 122 of the rear panel 106, around to near the bottom of the right arm opening 122 of the front panel 104, as at 160. The liner 134 is unattached from near the bottom of the right arm opening 122 of the front panel 104 to the front waist to form a right front armor opening 170.
A right tunnel opening 182 extends laterally across the right shoulder 118 to provide access to the right tunnel 140.
As shown in
Optionally, and in addition to the armor openings 170, 172, 174, 176, the present invention contemplates that there may be lateral openings 164 in the pockets 136, 138 for inserting the armor panel carriers 12, 14. Either the front, the rear, or both the front and rear can have a lateral opening 164. In one configuration, the waist attachments 150, 158 are zippers, hook and loop fasteners, or other openable fasteners that facilitate inserting the armor panel carriers 12, 14 into the pockets 136, 138 from the bottom. In another configuration, the lateral opening 164 is formed by overlapping edges 186, 188 of the liner 134, as in
The armor openings 170, 172, 174, 176 allow the use of the soft armor waist straps 16, 18 that are supplied with the soft armor for individual adjustment. Each waist strap 16, 18 extends around the wearer's side and attaches by hook and loop fastener patches 26 that mate to corresponding hook and loop fastener patches 24 on the soft armor panel carrier 12, 14.
The tunnels 140, 142 at each shoulder allow fastening of the front and rear armor panel carriers 12, 14 using the soft armor shoulder straps 20, 22 supplied with soft armor. The shoulder straps 20, 22 extend through the tunnels 140, 142 and use hook and loop fastener patches 30 to attach to corresponding hook and loop fastener patches 28 on the soft armor panel carriers 12, 14. The right tunnel opening 182 provides access to the right tunnel 140. When being worn, the front panel left tunnel opening 178 and the front overlay left tunnel opening 180 align and provide access to the left tunnel 142 and to the front armor pocket 136 for the left shoulder strap 22.
The side panels 110, 112 preferably allow for improved ventilation, better fit, and freer motion, and are preferably composed substantially of a stretch fabric. The amount of stretch is significantly more than what is considered a non-stretch material. The present invention considers that a material that increases in length by at least 8% when under tension is a stretch material. The side panels 110, 112 cover those portions of the soft armor panel carriers 12, 14 and soft armor straps 16, 18 outside of the pockets 136, 138, thereby facilitating the illusion of a standard uniform shirt.
Hard armor plates are well-known in the industry. They are rigid plates, typically made of coated steel, ceramic, polyethylene, or carbon composites. Front hard armor plates are made to cover the front torso, rear hard armor plates are made to cover the rear torso, and side hard armor plates are made to cover the side rib cage. The front and rear hard armor plates are generally contoured to fit the front and rear torso of a wearer and come in a range of sizes, typically from 8″×10″ to 11″×14″. They are also found in a range of thickness, ranging from ¼″ to 1¼″. Various combinations of materials and thicknesses provide for a wide range of available protection levels. Side hard armor plates typically have a single curve to hug the body. They come in a range of sizes from 6″×6″ to 8″×10″ and in thicknesses from ½″ to 1¼″.
Optionally, the present invention incorporates a front pouch 302 and/or a rear pouch 304 into the carrier cover 100. The front pouch 302 is inside the front armor pocket 136 with access from the outside of the carrier cover 100 to facilitate quick installation of a front hard armor plate 40. The rear pouch 304 is inside the rear armor pocket 138 with access from the outside of the carrier cover 100 to facilitate quick installation of a rear armor plate 42.
The present invention also contemplates the optional incorporation of side pouches 306, 308 in the side panels 110, 112 of the carrier cover 100 with access from either inside or the outside of the carrier cover 100 for installation of side armor plates 44, 46.
One configuration of the front pouch 302 is shown in
In another configuration, shown in
In another configuration, shown in
In one configuration, shown in
If the pouch embodiment of
Optionally, the front pouch lateral zipper 332 is an invisible zipper hidden in a seam 334. In order for the seam 334 to appear to extend across the entire front of the cover 100 when closed, the front overlay 108 has a corresponding faux seam 336 that is aligned with the front pouch lateral zipper seam 334, as in
In another embodiment, the front pouch 302 is accessed via a front pouch vertical opening 340, as shown in
In the pouch embodiment of
For some front armor plates, forming the front pouch 302 in the particular shape shown in
The plate support 440 can be a single stitched line or can include other elements for strength. In
The notch 452 and, optionally, the bottom 434 of the bag 430 are sewn to the outer layer 130 so that the bag 430 does not fold or otherwise crease in a way that prevents easy installation of the front armor plate 40. Also, sewing the notch 452 to the outer layer 130 provides support for the armor plate 40, as described below.
The pouch shape of
The rear pouch 304 is shown in
A rear pouch opening 350 in the outer layer 130 extends across the rear panel 106 high on the back, just below the neck opening 126. The rear pouch opening 350 is closed by an openable rear pouch fastener 352, such as a zipper 354, a hook and loop fastener, or snaps. Optionally, the rear pouch zipper 354 is an invisible zipper hidden in a seam 356.
In the configuration of
The sheet/bag of the pouches 302, 304 are composed of a fabric material that is robust enough to handle the weight and abrasion from the hard armor plates 40, 42. Materials include coated nylon and nylon/polyester meshes.
Optionally, the lower portion of the pouches 302, 304, for example, the lower third, is reinforced, as at 346, by an additional layer of material, a thicker material, a fiber-reinforced material, or a coating. The reinforcement 346 helps prevent tears and other wear that may be caused by dropping the heavy plate 40, 42 into the pouches 302, 304.
In one configuration, the pouches 302, 304 are intended for use with a single size and thickness of armor plates 40, 42, and are sized accordingly so that the armor plates 40, 42 do not slide around inside the pouches 302, 304.
In another configuration, the pouches 302, 304 are intended for use with a variety of armor plates 40, 42 having different widths. Optionally, in order to prevent the armor plates 40, 42 from sliding from side to side, the pouches 302, 304 have internal vertical sizing strips 360a, 360b (collectively, 360), as shown in
In another embodiment, the pouches 302, 304 are intended for use with a variety of armor plates 40, 42 having different thicknesses. The pouches 302, 304 are sized so that the thickest armor plate 40, 42 fits snuggly. To prevent the thinner armor plates 40, 42 from sliding around, the pouches 302, 304 each have an internal strip of loop fastener 362, as shown in
Optionally, each pouch 302, 304 can accept more than one armor plate 40, 42 at the same time in the event the wearer wants more protection than is available from a single armor plate 40, 42.
Optionally, there is a right pouch 306 in the right side panel 110 and a left pouch 308 in the left side panel 112 for side hard armor plates 44, 46, as shown in
One configuration of the side pouches 306, 308 is shown in
Optionally, the lower portion of the pouch 306, for example, the lowest 20%, is reinforced, as at 406, by a thicker material, a fiber-reinforced material, or a coating. The reinforcement 406 helps prevent tears and other wear that may be caused by the heavy plate 44.
Optionally, the front portion of the pouch 306, for example, the front 40%, is reinforced, as at 408, by a thicker material, a fiber-reinforced material, or a coating. The reinforcement 408 helps prevent tears and other wear that may be caused by installing and removing the heavy plate 44.
Another configuration of the side pouches 306, 308 is shown in
The carrier cover 100 is used in two steps. First, the armor panel carriers 12, 14 are installed into the pockets 136, 138, as in
The hoop and loop patches 26 of the right waist strap 16 attach to the corresponding hoop and loop patches 26 on the right side of the carriers 12, 14. Optionally, the hoop and loop patch 26 on one end of the left waist strap 18 is attached to the corresponding hoop and loop patch 24 on the left side of the rear armor panel carrier 14 with the hoop and loop patch 26 of the other end of the left waist strap 18 left unattached.
The wearer then dons the carrier cover 100 like a jacket, with the right arm through the right arm opening 122 and the left arm through the left arm opening 124 and pulls the front panel 104 over the wearer's torso. The free end of the left shoulder strap 20 is inserted into the front overlay left tunnel opening 180 and the hoop and loop patch 30 is mated to the corresponding hoop and loop patch 28 on the left side of the front armor carrier 12. The hoop and loop patch 26 of the free end of the left waist strap 18 is mated to the corresponding hoop and loop patch 24 on the left side of the front armor carrier 12.
The front overlay 108 is pulled over the front panel 104 and fastened to the front panel 104, preferably near the center, by an openable front fastener 240. The front fastener 240 can be any adequate openable fastener, such as a zipper 242, hook and loop fastener, or snaps. Optionally, the front fastener 240 is hidden behind a false placket 214. Using a zipper 242 as an example, one track of teeth 244 is attached vertically to the front panel 104 just left of center. The other track of teeth 246 is attached vertically to the front overlay 108 at the inside stitch 248 of the false placket 214. When the front fastener 240 is closed, it is covered by the false placket 214. The panel track of teeth 244 is left of center so that, when the front fastener 240 is closed, the false placket 214 is centrally aligned.
In this arrangement, the outside edge 250 of the false placket 214 is unattached and can flap freely. To alleviate this problem, the false placket 214 can be tacked down by a detachable fastener, such as a hook and loop fastener or, as in the present configuration, magnets 252 hidden behind the outer layer 130.
The false placket 214 can also be used to hide the front pouch vertical fastener 342, which can be positioned within the area of the front panel 104 covered by the false placket 214 or on the front panel 104 at the outside edge 250 of the false placket 214.
At this point, none of the hard armor plates are installed. The wearer goes about his business, walking, driving, etc.
When a situation arises where the extra protection afforded by the hard armor plates is desired, the plates can be installed without taking the carrier cover 100 off. The front pouch fastener 330, 342 is opened to gain access to the front pouch 302. The front armor plate 40 is inserted into the front pouch 302, as in
To install the front armor plate 40 in the front pouch 302 of the shaped bag 430 of
The rear pouch fastener 352 is opened to gain access to the rear pouch 304. The rear armor plate 42 is inserted into the rear pouch 304 through the rear pouch opening 350 and the fastener 352 is closed, as in
If the pouches 302, 304 include sizing strips 360, the appropriate strips 360a, 360b are attached and/or detached to size the pouch 302, 304 to the armor plate 40, 42 that is being used.
If the carrier cover 100 has the side pouches 306, 308 of
The present invention also contemplates that the hard armor plates can be installed and worn in the normal course of the day. If the hard armor plates are light enough, they will have only a small effect on the wearer.
Thus, it has been shown and described a ballistic vest carrier cover system with pouches for hard armor panels. Since certain changes may be made in the present disclosure without departing from the scope of the present invention, it is intended that all matter described in the foregoing specification and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense.
| Number | Date | Country | |
|---|---|---|---|
| 63159155 | Mar 2021 | US |
