The present invention relates to a method and apparatus for cleaning large fruit and grape picking bins with high efficiency.
Wineries receive grapes in generally square or rectangular half ton or ton capacity picking bins. While only grapes and the juice that inherently leaks from these grapes, should enter the bins, some grapes and juice as well as field debris (leaves, twig and material other than grapes) tends to remain in the bins after dumping to remove bulk of the harvested grapes, at least in part because grape juice is inherently sticky from the high sugar content, and becomes even stickier as water evaporates. Hence, grape and other fruit picking bins will become more contaminated over time if not thoroughly sanitized, as residual grape juice just below the rim readily evaporates leaving a sticky concentrated residue that will attracts insects, that are can be vectors for undesirable spoilage bacteria, and can also harbor wild yeasts. While such yeast and bacteria are not a problem in small quantities from the field, they can rapidly multiply to levels that are more difficult to control if they have the opportunity to do so if the grape bins are not promptly cleaned.
Thus, it is good harvest practice to clean the bins before refilling with freshly picked grapes. Hence, bins are preferably returned to the field, that is the same or different vineyard for repeated use in a clean condition, as well as cleaned before an initial use at the beginning of the harvest season.
As the bins may be hauled a long distance from the field to the winery on trucks, it is desirable to also replace the clean and empty bins as quickly as they are emptied, so that the delivery truck can return the same bins to the vineyard for re-filling without delay.
Accordingly, there is a need to rapidly clean fruit bins, and particularly grape bins, after they are emptied.
There is a further need that the cleaning be complete and thorough, as well as kill any residual yeast and bacteria on the surface of the bins.
As water is the primary cleaning agent, it is highly desirable to be as efficient as possible in the use of such water, as it is a major expense for wineries, in particular in the Western United States and in regions with “Mediterranean” climates that do not receive significant summer precipitation to replenish aquifers and water reservoirs. When grape and other fruit juice partially evaporates it can only be removed by scrubbing as well as the mechanical action of high velocity water jets. Scrubbing is difficult to automate, and also consumes rinse water. As high velocity jets consume large quantities of water there is a great need to reduce this use to a minimum.
Prior methods of automated grape bin cleaning methods are known, but do not keep up with the rate a truck can empty grape bins at an efficient crush pad.
It is therefore a first object of the present invention to provide a means to rapidly clean grape bins, that is highly effective and hygienic, yet does not waste significant quantities of water, and to do so rapidly with a high level of automation.
It is therefore a first object of the present invention to provide a means to clean grape bins that is highly effective and hygienic.
It is another object of the present invention to provide a means to rapidly clean grape bins according to the first object that does not waste significant quantities of water.
It is a still further object of the present invention to provide a means to rapidly clean grape bins, that is highly effective and hygienic, does not waste significant quantities of water, and to do so rapidly with a high level of automation.
In the present invention, the above and other object is achieved by process for washing grape bins comprising the steps of providing a first upright dirty grape bin, providing a washing station having a means to spray water and a means to collect and filter particle form the collected water, inverting the grape bin, disposing the inverting the grape bin in the washing station, providing a first spray of water to at least one of the inside and outside of the inverted grape bin, collecting the water after it drains off of the inverted grape bin and passes through the particle filter, providing a second spray of the water to at least one of the inside and outside of the inverted grape bin after said step of providing a first spray, wherein the water used in the first spray is from the collected water and the water used in the second spray is from a purer source of water than the collected water.
A second aspect of the invention is characterized by an apparatus and process for washing fruit bins that simultaneously rinses the 4 inside walls and the top and opposing sides while an inverted bin is stationary, wherein the front and back sides are rinsed as the bin is transported in and out of the stationary position used to wash the inside and top.
A third aspect of the invention is characterized by an apparatus and process for washing fruit bins wherein each fruit bin is inverted to the inverted position by two sequential rotations of about 90 degrees, each 90 degree rotation occurring in an L-shaped pivoting arm.
A fourth aspect of the invention is characterized by an apparatus and process for washing fruit bins wherein the fruit bin is transported from the first L-shaped pivoting arm to the second L-shaped pivoting upon being rotated 90 degrees by the first L-shaped pivot arm.
The above and other objects, effects, features, and advantages of the present invention will become more apparent from the following description of the embodiments thereof taken in conjunction with the accompanying drawings.
Referring to
In accordance with the present invention the system includes a wash station 110 having a funnel 112 disposed at the bottom for collecting water that drains off bins 10 as they are washed in an inverted state. Preferably, the bins or tanks 10 disposed in an inverted orientation in the wash station 110 are supported by a rack or a conveyor system 180 or frame on its rim 11. The funnel 112 has an upper rim 112a and terminates at the bottom end with orifice 112b. It should be appreciated that a wash station 110 will generally have at least one of an integrated side wall to catch overspray and spatter, or a separate external screen. Hence it is desirable, but not essential, that such integrated wall or separate external screen also drain to rim 112a of funnel 112. As grape picking bins, and other fruit picking bins, to which the invention is also applicable to, usually have a 4×4 ft. base, and are usually 2 or 4 ft in height, the dimension of the funnel rim 112a should be larger than 4×4 ft.
A screen 114 is disposed between the upper rim 112a and the orifice 112b of the funnel 112. A water storage tank 120 is in fluid communication to receive effluent from funnel orifice 112b. A pump 130 is configured to remove water from the storage tank 120 and transfer it under pressure via internal manifold 174 and exterior manifolds 172 and 176 to spray nozzles 116 where it emerges as a high velocity jet of water to clean bins 10. Further, an ozone source or generator 140 provides ozone gas to at least one portal 141 of a water source that is in fluid communication with the nozzles 116.
Generally, water from storage tank 120 is pumped to one or more spray nozzles 116 that surround or traverse the inside or outside of the inverted tank or bin 10. These preferably high velocity water jets or sprays first wash grosser debris and grape residue off of tank 10 which flows downward to drain to funnel 112. The screen 114 disposed in funnel 112 to capture solid matter so that generally particulate free rinse water flows back to tank 120. Thus, this first rinse step, as it uses drain water that accumulates in tank 120, is intended primarily to remove the solid and dried or syrupy grape juice residues.
In the next step, clean water, such as from source 141 is used in a final rinse. In order to insure that the final rinse also kills if not totally removes yeast and bacteria, the final rinse water is optionally ozonated either in-line from ozone source 140 via conduit or line 143. The system 100 may deploy a single pump, or multiple pumps depending on the inherent pressure of the water used in the rinse stage, or the need to achieve very high pressure in the initial knock down or debris removal stage.
Optionally, the water storage tank 120 is also ozonated to insure it does not harbor yeast and bacteria. The quantity of water from the repeated first and final rinses of bins will eventually fill tank 120, which is periodically drained. Usually such water, even if ozonated is considered waste, so it must be disposed of in a treatment pond 190. Deploying either the continuous ozonation in tank 120 or subsequent ozonation before emptying to the pond 190 reduces the biological oxygen demand (BOD) in the pond. Any subsequent ozonation optionally takes place in drain line that leads from tank 120 to wastewater pond 190
More preferably, the tank or bin 10 is rinsed on the outside via the spray nozzles 116 connected to an exterior manifold 172 and internally with spray nozzles connected to an interior manifold 174. Both the exterior manifold 172 and the interior manifold 174, are optionally connected to receive water at valve 230 via a common line or pipe 170.
The interior manifold 172, as shown in
This resulting water spray pattern 117 (
In a more preferred embodiment, As shown in
Furthermore, it is also preferable that the system 100 also provide 2 pairs of vertically oriented spray bars 176 and 176′, each having a vertical sequence of nozzle 116 just inside the entrance and exit portal of the wash station 110 so as to wash the exterior sides of bin 10 that are disposed in a plane that is aligned with the transport direction on conveyor 180. The first set of spray bar pairs 176 provide a knock down spray as the bin is being transported into the wash station 110, while the second pair 176′ provide a final clean up rinse as the bin 10 is being transported into the wash station 110 by conveyor 180.
In contrast, preferably the interior and exterior manifolds sequentially provide both the first or knock down spray, the water from which is directed to tank 120, and then the final rinse while the bin 10 is stationary in the wash station 110. The ozonated water from tank 120 can be used for the initial rise of bins 10 on the sides via spray bar pair 176.
It should be appreciated that the ozonation of the collected knock down spray and/or rinse water from funnel 112 can occur in tank 120, as well as when or after tank 120 drains to the treatment pond 190.
It should be appreciated that additional screening filters than screen 140 may be placed anywhere in the flow of water from drain 112b to nozzles 116 to remove debris that would clog the nozzles or otherwise interfere with efficient operation. The preferred placement and screening capacity of such additional screening filters is likely to depend on the throughput and the nozzle apertures, as well as the rate at which debris settle in tank 120, as rinse water is preferably drawn from the top of tank 120. Accordingly, screen 140 may in fact be a series or collection of screens.
In a more preferred aspect of the present invention, the bins 10 are rotated to and from the inverted position in the washing station by a plurality of L-shaped pivoting arms 500. A non-limiting example of the use of such pivoting arms 500 with a conveyor system is illustrated in the plan view of
Each L shaped pivoting arm 500 (also designated as 510, 520 and 530 in the alternative embodiments that follow) has a vertical support section 501 and a horizontal support section 502 attached thereto substantially at a right or 90 degree angle, with an axle 503 or similar rotary means provided at the junction of these supports sections. It should be appreciated that the terms horizontal and vertical are relative, as they refer to the orientation of the orthogonally disposed arms in a nominal reference rotation angle of axle 503. Thus, as the pivot arm rotates about axle 503 to rotate the bin 10 by 90 degrees each arm will alternate between the vertical to horizontal orientations.
A shown in
It is particularly preferable that the 180 degree flip of each bin 10 before and after washing is provided by the cooperative action of pair of L-shaped pivoting arms 510 and 520, each of which rotates the bins 10 by 90 degrees.
A particularly preferred aspect of such conveyance is illustrated in FIGS. 6 and 9-15. It should first be noted in
In more preferred embodiments illustrated in
Further lateral conveyance of the bin 10 after this 90 degree rotation can be either in the direction of the rotation axis associated with the L-shaped pivoting arm, or transverse. Conveyance in the direction of the rotation axis is appropriate where the central conveyor portion 180 and the entrance 180′ or exit conveyors 5180′ are disposed at right angle as shown in
The sequence of the collaborative movement of L-shaped pivoting arm 510 and L-shaped pivoting arm 520 is depicted in more detail in
In
It should be appreciated that alternative conveyance means to the push rod 526 and roller combination 581/582 of
While the invention has been described in connection with a preferred embodiment, it is not intended to limit the scope of the invention to the particular form set forth, but on the contrary, it is intended to cover such alternatives, modifications, and equivalents as may be within the spirit and scope of the invention as defined by the appended claims.
The present application claims the benefit of priority to the US Provisional patent application of the same title, which was filed on Aug. 31, 2010, and having application Ser. No. 61/378,768, which is incorporated herein by reference. The present application also claims the benefit of priority to the US Provisional patent application of the same title, which was filed on Mar. 4, 2011, and having application Ser. No. 61/449,251, which is incorporated herein by reference
Number | Date | Country | |
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61378768 | Aug 2010 | US | |
61449251 | Mar 2011 | US |