Fuel cell adapter system for combustion tools

Information

  • Patent Grant
  • 6796478
  • Patent Number
    6,796,478
  • Date Filed
    Tuesday, November 13, 2001
    22 years ago
  • Date Issued
    Tuesday, September 28, 2004
    19 years ago
Abstract
A fuel cell adapter system for a combustion tool which includes a housing enclosing a fuel metering valve. The fuel cell is provided with an adapter having a generally cylindrical nozzle and an enlarged base configured for engagement upon the fuel cell. The nozzle has a lobed free end and defines a passageway. A frangible membrane is provided for blocking the passageway. The latch is disposed in the housing for releasably securing the adapter in fluid communication with the fuel metering valve. The latch includes a latch body having at least one locking tang movable between a closed position and an open position, and a release member for moving the locking tang to release the engagement with the adapter and permitting withdrawal of said fuel cell from said tool. A modified latch receives the adapter of the fuel cell in a push-and-twist motion to retain it in position.
Description




BACKGROUND OF THE INVENTION




This invention relates to improvements in fuel cell adapter systems for use in combustion tools. As exemplified in Nikolich U.S. Pat. Nos. 4,403,722, 4,483,474, 4,522,162, and 5,115,944, all of which are incorporated by reference, it is known to use a dispenser to dispense a hydrocarbon fuel to a combustion gas-powered tool, such as, for example, a combustion gas-powered fastener-driving tool. Such fastener-driving tools and such fuel cells are available commercially from ITW-Paslode (a division of Illinois Tool Works, Inc.) of Vernon Hills, Ill., under its IMPULSE trademark. In particular, a suitable fuel cell is described in Nikolich U.S. Pat. No. 5,115,944, listed above.




A standard system for attaching a fuel cell to a combustion tool is known, i.e. placing the fuel cell into the combustion tool with a metering unit, and having no adapter. This system has the advantage of being compact, however it does not protect the female metering unit inlet from dirt and other debris. Also, when not using an adapter, a protective cap or blister pack is needed for transporting the fuel cell.




There is another known fuel cell attachment system for combustion tools, where a seal support attaches to a fuel cell and creates a seal for joining the fuel cell stem and a male joiner from the combustion tool. However, this adapter system does not protect the fuel cell from dirt and other debris. Another disadvantage is that the presence of this adapter alone is believed to diminish the life and capacity of the fuel cell. Still another unwanted characteristic of this adapter is that it can be removed from its current fuel cell and reused with a generic fuel cell.




One disadvantage of conventional combustion tool fuel cells is that the conventional alignment structures employed for aligning the corresponding stems or passageways of the fuel cell and the tool fuel metering valve do not provide consistent coaxial alignment of these passageways, which may lead to wasted fuel, shortened fuel cell life and less than optimal tool performance.




Another disadvantage of conventional combustion tool fuel cells is that in some cases, users may be tempted to refill spent fuel cells with generic fuel. This may impair the operation of the tool. Thus, there is a need for an adapter for a combustion tool fuel cell which is configured to discourage refilling.




Accordingly, one object of the present invention is to provide an improved fuel cell attachment system that protects the fuel cell from dirt and other debris while in use.




Another object is to provide an improved fuel cell adapter that protects the fuel cell stem during transportation, thus eliminating the need for a protective cap or blister pack.




A further object is to provide an improved fuel cell adapter that is able to provide visual identification of whether the fuel cell is unused or not.




Yet another object of the present invention is to provide an improved combustion tool featuring a latch inside the combustion tool that releasably holds the fuel cell in an engaged position.




Still another object of the present invention is to provide an improved adapter for a fuel cell that cannot be removed from a fuel cell and reused with a generic fuel cell.




A still further object of the present invention is to provide an improved adapter for a fuel cell which inhibits refilling of existing spent fuel cells.




One more object of the present invention is to provide an improved locking system for a tool which lockingly receives the fuel cell adapter and releasably locks the adapter in proper operational position within the tool.




BRIEF SUMMARY OF THE INVENTION




The above-listed objects are met or exceeded by the present fuel cell adapter system for a combustion tool which features an adapter having a frangible membrane on its free end to protect the fuel cell during transportation, a gripping formation configured for engagement with a latch, and a latching feature inside the combustion tool which releasably secures the fuel cell in engagement with the internal tool fuel metering valve. The present latching feature keeps the whole system compact in size and facilitates installation and removal of the fuel cell. In addition, lobes on the front surface of the adapter are configured to align the mating fuel metering stem axially with the fuel cell housing. Another feature of the present fuel cell adapter for a combustion tool is an enlarged base which, when mechanically compressed, fits inside the rim of the fuel cell housing to form a fixed attachment between the fuel cell adapter and the fuel cell housing. An additional feature of the present invention is a set of breakable ribs which undergo shear failure upon attempted removal of the fuel cell adaptor from the fuel cell housing.




In addition to protecting the fuel cell during transportation, the present adapter system also protects the fuel cell from dirt and debris while in use with the combustion tool. The lobes located on the front surface of the fuel cell adapter prevent a wholly flush contact surface between the front surface of the fuel cell adapter and the surface of the fuel cell to enable the removal of dirt, debris, and other impurities from the location of engagement. Further, the frangible membrane on the adapter visually indicates whether the fuel cell is unused.




Another advantage of the present invention is that, if an attempt is made to remove the present adapter from the fuel cell, the connecting ribs of the fuel cell adapter undergo shear failure, causing the nose portion of the fuel cell adapter to become separated or otherwise structurally weakened from the base portion of the fuel cell adapter, which remains mechanically fastened to the fuel cell. Upon shear failure of the ribs, the fuel cell adapter cannot be reused on another fuel cell. This feature reduces the chance for the introduction of dirt, debris, or impurities that can interfere with the connection during reuse.




Another feature of the present system is a locking mechanism on the tool which receives the adapter and releasably locks it in place in the proper operational position. Once the fuel cell is empty, in the preferred embodiment, the user merely rotates the fuel cell to overcome the locking force, and easily pulls the fuel cell from the tool.




More specifically, the present invention provides a fuel cell adapter configured for connection to a fuel cell which is engageable upon a fuel metering valve of a combustion tool including an adapter body having a base configured for engagement upon the fuel cell and a nozzle connected to the base, the nozzle having a lobed free end configured for facilitating engagement upon the valve.




The present invention also provides an enlarged base which attaches the fuel cell adapter to the rim of the fuel cell can. When the fuel cell adapter is mechanically pressed to fit into the fuel cell can, a peripheral wedge on the base of the fuel cell adapter mates with a lip on the underside of the rolled seam located on the inside diameter of the fuel cell can.




Another embodiment of the present invention is a fuel cell adapter configured for connection to a fuel cell, including an adapter body having a generally cylindrical nozzle and a base configured for engagement upon the fuel cell, with the nozzle being connected to the base. The adapter body also has a gripping formation configured for engagement with a latch.




The nozzle has a plurality of lugs, a plurality of lobes, and a plurality of support ribs. Each lug has a ramped configuration, extending from the free end toward the base, and has a truncated lug end. The plurality of lobes are chamfered to guide the mating adapter and fuel cell into axial alignment. The support ribs each have a truncated rib end and are configured for connecting the nozzle to the base.




The present invention further provides a combustion tool including a housing which encloses a fuel metering valve and a fuel cell provided with an adapter configured for being accommodated in the housing for fluid communication with the metering valve. A latch is disposed in the housing for releasably securing the adapter in fluid communication with the metering valve. The latch includes a latch body having at least one locking tang movable between a closed position and an open position. There is also a release member for moving the locking tang to release the engagement with the adapter and permitting withdrawal of the fuel cell from the tool.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is a perspective view of a combustion tool incorporating the present invention;





FIG. 2

is a fragmentary exploded perspective view of the present adapter and the fuel cell;





FIG. 3

is a fragmentary exploded perspective view of the present adapter, the molded insert seal and the fuel cell;





FIG. 4

is a fragmentary vertical sectional view of the present fuel cell adapter system depicting the adapter and molded insert seal engaged with the fuel cell, and the latch holding the adapter and fuel cell in the combustion tool;





FIG. 5

is a sectional view taken along the line


5





5


in

FIG. 4

in the direction generally indicated, showing the latch in the closed position;





FIG. 6

is a sectional view taken along the line


5





5


in

FIG. 4

in the direction generally indicated, showing the latch in the open position;





FIG. 7

is an elevational view of the molded insert;





FIG. 8

is a sectional view taken along the line


8





8


of FIG.


7


and in the direction generally indicated;





FIG. 9

is a front perspective view of an alternate embodiment of the present adapter;





FIG. 10

is a fragmentary vertical sectional view of the embodiment of

FIG. 9

depicting the adapter engaged with the fuel cell;





FIG. 11

is an exploded perspective view of an alternate embodiment of the present tool featuring an adapter locking mechanism; and





FIG. 12

is an assembled view of the embodiment of FIG.


11


.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to

FIG. 1

, a combustion-powered tool of the type suitable for use with the present invention is generally designated


10


. The tool


10


includes a housing


11


enclosing a fuel metering valve


13


, and a fuel cell chamber


12


which releasably houses a fuel cell


14


. The construction and operation of the tool


10


is described in detail in the patents incorporated by reference and referred to above.




In

FIGS. 2 and 3

, a fuel cell adapter, generally designated


16


, is configured for connection to the fuel cell


14


, and facilitates engagement of the fuel cell in the fuel cell chamber


12


. An adapter body


18


has a generally cylindrical nozzle


20


and a base


22


configured for engagement upon the fuel cell


14


, and the nozzle is connected to the base. The nozzle


20


has a free end


24


and defines a passageway


26


, with a frangible membrane


28


blocking the passageway


26


. This frangible membrane


28


has a hole


29


that allows for air escape, and it is preferably disposed at or adjacent the free end


24


of the nozzle


22


for visually indicating tampering when ruptured. However, other locations along the passageway


26


are contemplated for the membrane


28


. In a preferred embodiment, the diameter of the hole


29


measures about 0.010 inches, however the size of the diameter may vary depending on the application. On the adapter body


18


, the nozzle


20


has a plurality of lugs


32


, and a plurality of support ribs


34


. The lugs


32


each have a ramped configuration, extending in an inclined configuration from the free end


24


toward the base


22


, and each has a truncated lug end


36


. The generally L-shaped support ribs


34


each have a truncated rib end


38


, and are configured for connecting the nozzle


20


to the base


22


. In the preferred embodiment, individual lugs


32


and support ribs


34


are circumferentially spaced from each other, and the spacing of the lugs relative to the support ribs


34


is staggered, so that the lugs and support ribs are not in axial alignment with each other.




In the preferred embodiment, the adapter


16


is provided with a gripping formation


40


which is configured for being engaged by a latch disposed in the fuel cell chamber


12


of the housing


11


. This gripping formation


40


may have a variety of shapes. In the embodiment depicted in

FIGS. 2-4

, corresponding truncated lug ends


36


and the rib ends


38


of the lugs


32


and the support ribs


34


define a groove-shaped gripping formation


40


that is disposed on the nozzle


20


. Although it is preferred that the adapter body


18


have a gripping formation


40


in the form of a groove as just described, it is also contemplated that the gripping formation is alternatively a rib or protrusion, generally radially extending from the adapter body


18


. Such protrusions may form an annular rib or may also be individual, spaced, lugs or rib segments.




Also in a preferred embodiment, the lugs


32


are radially spaced relative to each other, and the support ribs are radially spaced relative to each other. The lugs


32


are also axially skewed, in other words, are not axially aligned relative to the opposing corresponding support ribs


34


. Thus, as depicted in

FIGS. 2 and 3

, a staggered relationship is defined between the lugs


32


and the support ribs


34


.




There is at least one barb


30


formed on the base


22


configured for frictionally engaging the fuel cell


14


. In a preferred embodiment, there are a plurality of barbs


30


disposed in a radially extending fashion around the exterior of the base


22


.




As shown in

FIGS. 3

,


7


, and


8


, the adapter body


18


houses a molded insert seal


44


which fits in the passageway


26


. The molded insert seal


44


defines an axial passageway


46


(best seen in FIG.


8


), and has a first end


48


configured for receiving a fuel cell stem


50


, and a second end


52


provided with a pair of internal sealing rings


54


which are located in the axial passageway. It will be seen that, in the preferred embodiment, the first end


48


has a larger diameter than the second end


52


.




To place the adapter


16


onto the fuel cell


14


, the molded insert


44


is fitted into the adapter body


18


where it is accommodated in the passageway


26


. The adapter


16


is placed onto the fuel cell stem


50


so that a tip


56


of the fuel cell stem (

FIGS. 2

,


3


and


4


) slides into the molded insert


44


and lies in between the pair of internal sealing rings


54


. In order to securely attach the adapter


16


onto the fuel cell


14


, the base


22


is mechanically compressed and pushed downward onto a rolled seam


58


(

FIGS. 2 and 3

) of the fuel cell, so that the wedge


30


on the base hook under and frictionally engage the rolled seam. As seen in

FIG. 4

, the adapter


16


is securely fit onto the fuel cell


14


with the wedge


30


under the lip of the rolled seam


58


.




With the adapter


16


in place on the fuel cell


14


and before the system is placed in a combustion tool


10


, the frangible membrane


28


will still be intact (un-pierced) which gives the adapter the advantage of protecting the fuel cell during transportation. Because of this advantage, there is no need for a protective fuel cell cap. Another advantage is that the intact frangible membrane


28


gives visual identification that the fuel cell


14


is unused.




Referring now to

FIGS. 1

,


4


,


5


and


6


, the fuel cell


14


is provided with the adapter


16


and it is configured for being accommodated in the housing


11


to be in fluid communication with the fuel metering valve


13


. The fuel metering valve


13


that is shown is only one of several embodiments that are known in the art. A feature of the present system is a latch


60


, which can be seen in

FIGS. 4

,


5


and


6


that is disposed in the housing


11


for releasably securing the adapter


16


in fluid communication with the fuel metering valve


13


.




The latch


60


includes a latch body


62


having at least one and preferably two locking tangs


64


which are movable between a closed position (

FIG. 5

) and an open position (FIG.


6


). In the closed position, the tangs


64


secure the adapter


16


in the housing


11


. Also included is a release member


70


for moving the locking tangs


64


to release the engagement with the adapter


16


and to permit withdrawal of the fuel cell


14


from the tool


10


. In the preferred embodiment of the latch


60


shown in

FIGS. 5 and 6

, the locking tangs


64


are biased to a closed position, although it is also contemplated that the locking tangs could be arranged to be biased in the open position. It is also preferred that the two locking tangs


64


in the latch


60


are disposed to be in an opposing relationship to each other.




Still referring to

FIGS. 5 and 6

, the preferred embodiment of the latch


60


is to have a push button


72


as the release member


70


, with the push button having a generally circular raised boss


74


for engaging the locking tangs


64


. The boss


74


is secured to the push button


72


by a friction fit with a lug


75


, adhesive, or other fasteners that are well known in the art. Also in the preferred latch


60


, each locking tang


64


has a contact end


76


with an inclined surface


78


for being progressively separated as the boss


74


is moved axially against a biasing force pressing the tangs to the closed position. In the preferred embodiment, the biasing force is provided by a pair of compression springs


80


located in a chamber


81


spanning the latch body


62


and the push button


72


to bias the button to an outward position. It is contemplated that the number, arrangement and strength of the springs may vary to suit the application.




In the latch


60


, each locking tang


64


has an outside edge


82


defining a shoulder


84


. There is also an inside edge


86


forming a surface


88


for engaging the groove-shaped gripping formation


40


of the adapter


16


. In the preferred embodiment, the surface


88


is arcuate in shape to better grasp the generally circular nozzle


20


. However, it is contemplated that the shape of the surface


88


, and/or the edge


86


may change to positively engage alternative configurations of the gripping formation


40


as described above.




In

FIGS. 5 and 6

, the locking tangs


64


have a pivoting end


90


which is opposite the contact end


76


. The pivoting end


90


has a hole


92


where a pivoting pin


94


is attached to the locking tangs


64


, which holds them inside the latch body


62


and allows the locking tangs to pivotally move between the open and closed positions. Also in this embodiment, the push button


72


is provided with a pair of holding pins


96


which each engage and abut the shoulders


84


of the locking tangs


64


to bias them into the closed position as seen in FIG.


5


. These holding pins


96


also retain the push button


72


from escaping the housing


11


under the force of the springs


80


. The holding pins


96


also act as a stop for the locking tangs


64


. As seen in

FIG. 6

, the locking tangs


64


are only allowed to pivotally open until the pivoting end


90


abuts the holding pin


96


. Both the pivoting pins


94


and the holding pins


96


are disposed generally parallel to each other, and are generally normal to the plane defined by the locking tangs


64


.




In operation, the assembled fuel cell


14


and the adapter


16


are placed into the fuel cell chamber


12


of the tool


10


. Once inside the fuel cell chamber


12


, the nozzle


20


will come into contact with the latch


60


, and the operator will then press the fuel cell


14


inward. The ramped configuration of the lugs


32


spread the locking tangs


64


apart. When the truncated lug ends


36


pass by the biased locking tangs


64


, the locking tangs will close, and the inside edge


86


will engage the groove or other configurations of the gripping formation


40


of the adapter


16


, so that the lug ends are positioned above the locking tangs and the truncated rib ends


38


are positioned below the locking tangs. In this position, the adapter


16


is securely held inside the tool


10


(best seen in FIG.


4


).




The fuel cell chamber


12


is seen in

FIG. 4

, where the fuel cell


14


and adapter


16


are locked in the latch


60


. As the adapter


16


becomes locked in the latch


60


, a fuel metering valve stem


98


pierces the frangible membrane


28


so that the fuel metering valve stem is aligned with, and preferably abuts the fuel cell stem


50


in between the pair of internal sealing rings


54


. This arrangement enables sealed fluid communication between the fuel cell


14


and the fuel metering valve


13


.




While in use, the frangible membrane


28


has the advantage of protecting the fuel cell


14


from dirt and other debris. Since the latch


60


holds the adapter


16


and the fuel cell


14


in an engaged position with the fuel metering valve


13


, the entire adapter system is very compact and there is no need for a cell chamber back door, or end cap, as is found on some models of combustion tools.




When a user needs to remove the fuel cell


14


from the tool


10


, he simply pushes the push button


72


inward against the springs


80


, so that as the boss


74


is moved inward pushing against the inclined surfaces


78


of the locking tangs


64


, it progressively separates the locking tangs until the pivoting ends


90


abut the holding pins


96


, and the locking tangs disengage from the groove-shaped gripping formation


40


. In this open position


68


(best seen in FIG.


6


), the inside edges


86


of the locking tangs


64


form an opening large enough so that the lugs


32


of the adapter


16


are able to freely pass, and the fuel cell


14


can be removed from the fuel cell chamber


12


. As the adapter


16


is pulled out of the fuel cell chamber


12


with the spent fuel cell


14


, the fuel metering valve stem


98


leaves the frangible membrane


28


pierced, which visually shows that the fuel cell


14


has been used.




The design of the latch


60


is such that installation and removal of the fuel cell


14


is user friendly, and is comparable to installing and removing a battery of such combustion tools. Another advantage is that the adapter


16


cannot be removed from the fuel cell


14


without fracturing the support ribs


34


, and therefore cannot be reused on another fuel cell.




Referring now to

FIGS. 9 and 10

an alternate embodiment of the present adapter is generally designated


100


. The adapter


100


is similar to the adapter


16


, and shared components are designated with identical reference numbers. It is contemplated that the adapter


100


incorporates all of the features of the adapter


16


. One feature of the adapter


100


is that the free end


24


of the nozzle


20


is equipped with a plurality of lobes


102


that facilitate operational engagement upon the valve stem


98


. In the preferred embodiment, there are three lobes


102


, however it is contemplated that any number of lobes greater than two will be suitable.




Each of the lobes


102


has an upper end


104


, an outer wall


106


, an inner wall


108


and a pair of side walls


110


. To save material and prevent the clogging of the opposing surfaces of the adapter


100


and the valve stem


98


, the lobes


102


are circumferentially spaced about the free end


24


. While not required, in the preferred embodiment, each of the lobes


102


is associated with a corresponding lug


32


. Also, the inner walls


108


of the lobes


102


are chamfered in that they are inclined toward the membrane


28


to facilitate the appropriate coaxial engagement between the valve stem


98


and the nozzle


20


. In other words, the inner walls perform a locating function for facilitating the engagement. Ultimately, the passageway


26


and a throughbore


112


of the valve stem


98


are in coaxial alignment to permit the transfer of fuel from the fuel cell


14


to the metering valve


13


.




Another feature of the lobes


102


is that they each preferably have the same length projecting axially from the nozzle


20


, or the distance from the frangible membrane


28


to the upper end


104


. Upon assembly, the upper ends


104


engage an opposing surface


114


of the metering valve


13


(FIG.


10


). In this manner, appropriate alignment of the fuel cell


14


and the metering valve


13


is obtained, while creating a spacing between the two components which the user can easily clear of debris or dirt by blowing, vacuuming, etc. It is also preferred that the lobes


102


are each aligned with or associated with a corresponding one of the lugs


32


, and in the depicted embodiment, there is a lobe


102


associated with every other lug


32


.




Another feature of the present adapter


100


, which may also be found on the adapter


16


, is that the spaced supporting ribs


34


are the fastening point of the nozzle


20


to the base


22


and are configured to provide a breakaway action if a user attempts to remove the adapter from the fuel cell


14


. Upon shear failure of the ribs


34


, the fuel cell adapter


100


,


16


cannot be reused on another fuel cell


14


, eliminating the introduction of dirt, debris, or impurities that can interfere with the connection during reuse. This single use nature of the present adapter


16


,


100


also inhibits the use of refilled or generic fuel cells which may impede the optimal operation of the tool


10


. It is contemplated that the shear failure of the support ribs


34


may be caused by varying the shape, size, thickness, and material composition of the ribs, or by adding scoring or other non-uniformities to the rib structure. The supporting rib structure


34


should include any other means known by one in the art to cause material failure at the rib location upon removal while maintaining sufficient strength to withstand the shock of combustion and the pressure of the gas propellant while in use.




The basic design parameter for the adapter is that the ribs


34


are configured so that the base


22


secures the adapter


16


,


100


to the fuel cell


14


more securely than the radially-spaced ribs


34


secure the nozzle to the base


22


. Thus, upon an attempt to dislodge the adapter from the fuel cell, and a torquing force exerted on the nozzle


20


, the nozzle breaks free of the base. One factor in securing the base


22


to the fuel cell more rigidly than the nozzle


20


is held to the base is by configuring the periphery of the base to have at least one barb or wedge


30


formed on said base and configured for frictionally engaging the fuel cell. In the preferred embodiment, the wedge


30


is disposed on the periphery of the exterior of the base


22


and is of slightly greater diameter than the inside diameter of the fuel cell


14


. Upon compression and mechanical placement, the wedge


30


fits in tight configuration with the fuel cell below the rolled seam


58


fixedly engaging the base to the fuel cell


14


. If desired, the opposing ends of the metering valve stem


98


and the fuel cell tip


56


may be provided with a seal


116


such as an O-ring. The seal


116


is retained to one of the stem


98


or the tip


56


by a capture formation


118


or other known fastening technology.




Referring now to

FIGS. 11 and 12

, an alternate embodiment of the tool housing


11


is generally designated


120


which is contemplated as being compatible with the above-described adapter


16


,


100


and other operational aspects of the tool


10


, and features a releasable locking mechanism


122


which securely retains the fuel cell adapter


16


,


100


in operational position relative to the fuel metering valve


13


. At the same time, the locking mechanism


122


is configured to permit easy insertion and withdrawal of the fuel cell by the user.




More specifically, the locking mechanism


122


forms a latch for releasably securing the adapter


16


,


100


in fluid communication with the fuel metering valve


13


. Included in the locking mechanism is a bracket


124


configured to receive the non-circular profile portion of the adapter


16


,


100


, which includes the nozzle


20


and the lugs


32


. The bracket


124


is made of a suitably rigid material such as metal or plastic and is secured within the housing


11


by a pressure fit, ultrasonic welding, chemical adhesives, a suitable groove or any other suitable conventional attachment technology. Also, it will be understood that the bracket


124


is positioned within the housing


120


so that upon engagement with the adapter


16


,


100


, proper alignment and fluid communication is achieved between the adapter and the fuel metering valve


13


.




In the preferred embodiment, the bracket


124


has a plate-like configuration defining an opening


126


with a plurality of inwardly radially projecting spaced teeth or tabs


128


. The tabs


128


are constructed and arranged so that the lugs


32


of the adapter


16


,


100


can pass between adjacent tabs when the adapter is inserted or withdrawn. Upon axial rotation of the adapter


16


,


100


by the user, the tabs


128


engage the lugs


36


, preferably at the lug ends


36


, to prevent withdrawal of the adapter from the housing


120


or from engagement with the fuel metering valve


13


.




An additional feature of the locking mechanism is at least one biased locking member


130


for releasably retaining the adapter


16


,


100


in engagement with the fuel metering valve


13


once the adapter has been engaged in the bracket


124


. More specifically, the locking member


130


is constructed and arranged for preventing unwanted rotation or withdrawal of the adapter


16


,


100


during operation of the tool. By the same token, the locking member


130


is configured for permitting the release and removal of the adapter


16


,


100


and the fuel cell


14


when necessary, such as when the fuel cell needs replacement.




As seen in

FIGS. 11 and 12

, the locking member


130


is secured in the housing


120


, as by being inserted in a friction fit through a corresponding opening


132


. Additional means may be used to secure the locking member


130


in the housing, including, but not limited to, locknuts, chemical adhesives, ultrasonic welding and the like. The locking member


130


is oriented to engage the adapter


16


,


100


once it has been inserted through the opening


126


and has been rotated sufficiently to provide engagement between the lugs


32


and the tabs


128


. In the preferred embodiment, the locking member


130


engages the adapter between adjacent lugs


32


.




The preferred construction of the locking member


130


is a barrel or tube


134


in which a tip


136


reciprocates under a biasing force, such as provided by a spring (not shown). Upon insertion of the adapter


16


,


100


through the opening


126


, the tip


136


is depressed by the lugs


32


overcoming the biasing force. Once the adapter


16


,


100


is rotated, the lugs move and the tip can extend between the space between adjacent lugs (best seen in FIG.


12


). It is also contemplated that the locking member


130


could be constructed so that the pin was connected to a knob


138


(shown in phantom in

FIG. 12

) which is accessible by a user to achieve manual release of the locking member prior to withdrawal of the fuel cell


14


.




In operation of the embodiment of

FIGS. 11 and 12

, the user merely pushes the fuel cell


14


with the adapter


16


,


100


into the housing so that the nozzle


20


engages the opening


128


in a way that the lugs


32


pass between the tabs


128


. The user then rotates the fuel cell


14


so that the lugs


32


engage the tabs


128


and the adapter


16


,


100


is then in operational position. The biasing force of the locking member


130


is such that movement of the adapter


16


,


100


is prevented during normal tool operation. Once the user rotates the fuel cell


14


for removal, the biasing force is overcome and the tip


136


retracts.




Thus, it will be seen that the present fuel cell adapter


16


and latch


60


provides an improved fuel cell adapter system that protects the fuel cell stem


50


during transportation, and also protects the fuel cell


14


from dirt and other debris while the tool


10


is in use. This improved fuel cell adapter system also keeps the whole system compact and makes installation and removal of the fuel cell


14


user friendly. Further, the present invention identifies if the fuel cell is unused or not, and also the adapter cannot be reused on a generic fuel cell.




While particular embodiments of the fuel cell adapter system has been shown and described, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the invention in its broader aspects and as set forth in the following claims.



Claims
  • 1. A combustion tool comprising:a housing enclosing a fuel metering valve; a fuel cell non-removably fixed to an adapter such that said adapter is configured to fracture if rotational removal from said fuel cell is attempted, and configured for being accommodated in said housing in fluid communication with said fuel metering valve; and a latch disposed in said housing for releasably securing said adapter in said fluid communication with said fuel metering valve, such that said fuel cell is retained in said housing by said engagement of said adapter with said latch.
  • 2. The tool of claim 1 wherein said adapter comprises a nozzle and a base, said nozzle and said base being fastened together by a plurality of supporting ribs, said supporting ribs being configured for preventing removal of said adapter from said fuel cell by undergoing said shear failure if such rotational removal is attempted.
  • 3. The tool of claim 1 wherein said adapter has a non-circular profile portion, and said latch includes a bracket configured to accommodate said non-circular profile portion upon insertion or removal of said adapter, and upon rotation of said adapter, said bracket is configured for preventing the removal of said adapter from the tool.
  • 4. The tool of claim 3, wherein said non-circular profile portion includes a plurality of circumferentially spaced lugs, and said bracket defines an opening with a plurality of inwardly radially projecting spaced tabs, said tabs being constructed and arranged so that said lugs can pass between them when said adapter is inserted or withdrawn, and upon rotation of said adapter, said tabs engage said lugs to prevent withdrawal of said adapter.
  • 5. The tool of claim 1 wherein said latch includes at least one biased locking member for releasably retaining said adapter in engagement with said fuel metering valve.
  • 6. The tool of claim 5, wherein said latch includes a bracket configured to receive and retain said adapter in a push-and-rotate motion, said locking member is constructed and arranged to engage said adapter to prevent rotation of said adapter.
  • 7. The tool of claim 6, wherein said adapter has a plurality of spaced peripheral lugs, and said locking member engages said adapter between adjacent lugs.
  • 8. The tool of claim 6 wherein said locking member exerts a biasing force against said adapter which can be overcome by manual twisting of said fuel cell.
  • 9. The tool of claim 6 wherein said locking member is manually releasable to permit release of said fuel cell.
  • 10. The tool of claim 1 wherein said latch includes a latch body having at least one locking tang movable between a closed position and an open position; anda release member for moving said at least one locking tang to release said engagement with said adapter and permitting withdrawal of said fuel cell from said tool.
  • 11. A combustion tool comprising:a housing enclosing a fuel metering valve; a fuel cell provided with an adapter and configured for being accommodated in said housing in fluid communication with said fuel metering valve; a latch disposed in said housing for releasably securing said adapter in said fluid communication with said fuel metering valve; said adapter has a non-circular profile portion, and said latch includes a bracket configured to accommodate said non-circular profile portion upon insertion or removal of said adapter, and upon rotation of said adapter, said bracket is configured for preventing the removal of said adapter from the tool; and said non-circular profile portion includes a plurality of circumferentially spaced lugs, and said bracket defines an opening with a plurality of inwardly radially projecting spaced tabs, said tabs being constructed and arranged so that said lugs can pass between them when said adapter is inserted or withdrawn, and upon rotation of said adapter, said tabs engage said lugs to prevent withdrawal of said adapter.
  • 12. A combustion tool comprising:a housing enclosing a fuel metering valve; a fuel cell provided with an adapter and configured for being accommodated in said housing in fluid communication with said fuel metering valve; a latch disposed in said housing for releasably securing said adapter in said fluid communication with said fuel metering valve; said latch includes at least one biased locking member for releasably retaining said adapter in engagement with said fuel metering valve; and said latch includes a bracket configured to receive and retain said adapter in a push-and-rotate motion, said locking member is constructed and arranged to engage said adapter to prevent rotation of said adapter.
CROSS-REFERENCES TO RELATED APPLICATIONS

This application is a continuation-in-part of application Ser. No. 09/689,546 filed Oct. 12, 2000, now U.S. Pat. No 6,523,860.

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Continuation in Parts (1)
Number Date Country
Parent 09/689546 Oct 2000 US
Child 10/014706 US