The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2015-249645 filed in Japan on Dec. 22, 2015.
1. Field of the Invention
The disclosure relates to a fuel cell apparatus.
2. Description of the Related Art
The operation temperature of a high-temperature type fuel cell such as a solid oxide fuel cell is about 600° C. to 1000° C. Thus, the temperature of the high-temperature type fuel cell is lowered to a room temperature once the operation is stopped, and the fuel cell needs to be heated to a high temperature again when the operation is restarted. In this case, it takes time to heat the fuel cell to a high-temperature state and, consequently, it takes time to start the fuel cell.
For this reason, in Japanese Patent Application Laid-open No. 2005-317232, a startup burner is arranged in an air introduction tube, so that fuel gas is introduced from a fuel gas introduction tube for burners and burned to heat air passing the air introduction tube, reducing time for startup.
However, when the temperature of the fuel cell stack is increased from a room temperature to a high temperature of about 600 to 1000° C. using a burner, the adjustment of combustion of fuel and air is difficult, and a dynamic range allowing stable combustion temperature adjustment is small. The combustion gas temperature is determined based on a ratio (air ratio) between a fuel amount and an air amount. For example, when the temperature of combustion gas is controlled to 300 to 650° C., and is lowered to 300° C., the air ratio becomes high, which deteriorates combustibility using a burner and causes a large amount of unburned gas and carbon monoxide. With the use of a burner, the combustion temperature is increased sharply. When the temperature of the fuel cell stack is increased sharply by combustion gas, condensation occurs easily in the fuel cell stack having delay in rise of a temperature.
In view of the foregoing, it is desirable to provide a fuel cell apparatus allowing easy temperature adjustment of combustion gas when the temperature of a fuel cell stack is increased for short time using a burner in startup of the apparatus.
According to one aspect of the present disclosure, there is provided a solid oxide fuel cell apparatus including: a fuel cell stack including a fuel electrode to which fuel is supplied and an air electrode to which air is supplied; a startup temperature raiser configured to mix the fuel and the air, burn a mixture of the fuel and the air using a burner to obtain combustion gas, and introduce the combustion gas to the air electrode to increase a temperature of the fuel cell stack in startup of the apparatus. The startup temperature raiser includes: a combustion cylinder through which the combustion gas passes; a cooling cylinder configured to cover an outer periphery of the combustion cylinder; and a bypass air line configured to introduce a part of the air to an air area formed between the combustion cylinder and the cooling cylinder so as to cool the combustion cylinder. The startup temperature raiser is configured to introduce to the air electrode by mixing the combustion gas that has been burned in the combustion cylinder and has passed through the combustion cylinder with the air introduced to the air area.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
The following will describe an embodiment of the disclosure with reference to the enclosed drawings.
(Whole Configuration)
The fuel cell stack 3 may have a known configuration such as a configuration in which a plurality of cylindrical power generation cells are gathered or a configuration in which a plurality of rectangular plate shaped power generation cells are stacked, for example. The fuel cell stack 3 of the embodiment uses a solid oxide fuel cell (SOFC) in which ion conductive ceramics are interposed as an electrolyte between a fuel electrode (anode) 3a and an air electrode (cathode) 3b.
Sulfur components in raw fuel (e.g., methane gas, town gas, etc.) from a fuel supply line L21 are removed by a desulfurizer 22 connected through a fuel blower 21 and a fuel supply line L22. Furthermore, the fuel in which the sulfur components have been removed is reformed to reformed fuel containing hydrogen by a reformer 23 connected through a fuel supply line L23, a valve V1, and a fuel supply line L24, and the reformed fuel is introduced to the anode 3a via a fuel supply line L25. A reforming water evaporator 24 evaporates water introduced via a supply line L26, and introduces the evaporated water to the reformer 23 via a supply line L27. The reformer 23 generates reformed fuel in which raw fuel has been steam reformed. Note that when the cell stack has the function of the reformer 23, the reformer 23 can be omitted.
Meanwhile, air from an air supply line L31 is introduced to the cathode 3b through an air blower 31, an air supply line L32, a startup temperature raiser 10, an air supply line L33, a heater 32, and an air supply line L34 including a valve V3. Fuel is introduced to the startup temperature raiser 10 through a fuel supply line L11 diverging from the fuel supply line L23 and a valve V2. The valve V2 serving as a burner fuel controller only in startup is opened, so that the fuel and air supplied from the air supply line L32 are mixed and burned using a burner. Then, the combustion gas is drawn to the air supply line L33. The temperature of the fuel cell stack 3 increases by introducing the combustion gas to the cathode 3b. Note that the startup temperature raiser 10 is connected to the air supply lines L32, L33, and when a burner is not burning in normal operation, air introduced from the air supply line L32 is drawn as it is to the air supply line L33. In the embodiment, the air blower 31 serves as an air boosting blower that supplies air or combustion gas to the fuel cell stack 3 and an air boosting blower that supplies air to the startup temperature raiser 10. This can simplify the system and downsize the apparatus.
The heater 32 increases a temperature of air supplied from the air supply line L33. The heater 32 is used in startup of the apparatus and in normal operation.
Air offgas drawn from the cathode 3b is subjected to heat exchange by an air preheater 33, and then introduced to a combustor 41 via an offgas line L41. Meanwhile, fuel offgas drawn from the anode 3a is introduced to the combustor 41 via an offgas line L42 connected to the offgas line L41. Note that the fuel reforming reaction by the reformer 23 is an endoergic reaction, and thus a heat exchanger may be provided at the previous stage of the reformer 23 to preheat fuel using fuel offgas, for example. The air preheater 33 includes an air supply line L35 passing the air preheater 33 to preheat air in normal operation. When the air supply line L35 is used, the valve V3 is closed, and a valve V4 is open. Note that the valves V3, V4 function as switching units that switch supply of air or combustion gas to the air electrode 3b.
The combustor 41 burns the introduced fuel offgas and air offgas with a catalyst. The combustion gas is exhausted to the atmosphere through an offgas line L43, a heat exchanger 42, and an offgas line L44. The heat exchanger 42 is a heat exchanger for exhaust heat recovery, and generates warm water with an exhaust heat recovery line L45 connected thereto.
(Detailed Configuration of Startup Temperature Raiser)
Air is introduced to the air area E1 via the bypass air line L12. Thus, it is possible to cool a combustion temperature in the combustion cylinder 13 and suppress an ambient temperature of the cooling cylinder 14 to be low. With the combustion cylinder 13 formed of punching metal, combustion gas and air in the air area E1 are mixed through a plurality of holes on the combustion cylinder 13 without any influence on the combustion state, further cooling the combustion gas. Therefore, when the temperature of combustion gas is controlled to 300 to 650° C., and is lowered to 300° C., for example, it can be lowered without increasing an air ratio at the combustion unit. That is, it is possible to lower the combustion gas temperature while stabilizing combustibility using a burner. As a result, the combustion gas temperature can be adjusted stably in a large dynamic range.
Note that an orifice 15 is provided on the bypass air line L12 so that air diverges at a predetermined flow ratio to the bypass air line L12 and the air supply line L32. The orifice 15 is provided to set an air flow ratio because it allows a simplified structure. An opening of the orifice 15 is determined based on a result of preliminary adjustment of combustion gas temperature. Thus, a variable flow valve may be provided instead of the orifice 15.
As illustrated in
Note that as illustrated in
(Startup Temperature Rise Control Processing)
The following will describe the procedure of startup temperature rise control processing by the controller C with reference to the flowcharts illustrated in
Thereafter, the controller C determines whether the surface temperature detected by the surface temperature detector T1 has reached a predetermined surface temperature (Step S102). When the surface temperature has not reached the predetermined surface temperature (No at Step S102), the processing shifts to Step S101 so that the heater 32 continues to increase the temperature.
Meanwhile, when the surface temperature has reached the predetermined surface temperature (Yes at Step S102), the controller C controls the heater 32 to stop heating operation, controls the startup temperature raiser 10 to perform temperature rise processing (Step S103), and then finishes the processing.
As illustrated in
On the other hand, when the startup burner has been ignited (Yes at Step S203), the controller C controls a combustion gas temperature by controlling, through the air blower 31, an air flow so that a moisture generation amount of the combustion gas is less than a remaining air moisture amount obtained by subtracting an air moisture amount of air to be introduced to the startup temperature raiser 10 from a saturated air moisture amount corresponding to the surface temperature (Step S204). This increases the temperature of the fuel cell stack 3 without condensation.
Thereafter, the controller C determines whether the surface temperature has reached a target temperature, 600° C., for example (Step S205). When the surface temperature has not reached the target temperature (No at Step S205), the processing shifts to Step S204 so that the startup temperature raiser 10 continues temperature rise control processing.
On the other hand, when the surface temperature has reached the target temperature (Yes at Step S205), the valve V1 is opened and the valve V2 is closed to supply fuel to the side of the anode 3a(Step S206), while the valve V3 is closed and the valve V4 is opened to supply air to the cathode 3b through the air preheater 33. Thus, the processing shifts to normal operation. Then, the processing returns to Step S103.
(First Concrete Example of Startup Temperature Rise Control Processing)
Next, the first concrete example of startup temperature rise control processing at Step S204 will be described with reference to
Then, the controller C subtracts an outside air take-in maximum moisture amount D3 predetermined in the product specifications from the saturated air moisture amount D2 of the fuel cell stack 3 to calculate a remaining air moisture amount D4 of the fuel cell stack 3. The outside air take-in maximum moisture amount D3 is a predetermined maximum air moisture amount, and is a moisture amount of 56.5 [g/m3] in 40° C. and 85% RH, for example.
Thereafter, the controller C calculates a combustion gas setting temperature D5 based on a curved line LB indicating the relation of the combustion gas setting temperature (target temperature) relative to the combustion gas possible moisture amount enabling generation of a moisture amount of the remaining air moisture amount D4 in combustion gas. Note that the remaining air moisture amount D4 and the combustion gas possible moisture amount are the same value. Moreover, the curved line LB is an approximation expression, and R is a correlation coefficient.
Then, the controller C performs combustion gas temperature control in which the combustion gas temperature is controlled to be lower than the combustion gas setting temperature D5 so that the moisture generation amount of the combustion gas becomes less than the remaining air moisture amount D4. That is, the controller C performs temperature rise control of the fuel cell stack 3 while adjusting an air supply amount by controlling the air blower 31 so that the combustion gas temperature becomes lower than the combustion gas setting temperature D5.
Note that when the combustion gas setting temperature D5 is lower than 200° C., the temperature rise control by the startup temperature raiser 10 is difficult. Thus, as illustrated in
In this case, the controller C preferably performs the temperature rise control through the startup temperature raiser 10 when the surface temperature reaches the surface temperature D1 (predetermined surface temperature at Step S102) at the combustion gas setting temperature D5 of 200° C.
Such combustion gas temperature control can prevent condensation of the fuel cell stack 3 and thus prolong the lifetime of the fuel cell stack.
(Second Concrete Example of Startup Temperature Rise Control Processing)
Next, the second concrete example of startup temperature rise control processing at Step S204 will be described with reference to
As illustrated in
Then, the controller C subtracts the saturated air moisture amount D33 of air (outside air) calculated based on the outside air temperature D31 and the outside air humidity D32 from the saturated air moisture amount D2 of the fuel cell stack 3 to calculate the remaining air moisture amount D4 of the fuel cell stack 3. The saturated air moisture amount D33 is 2.83 [g/m3] when the outside air temperature D31 is 10° C. and the outside air humidity D32 is 30% RH, for example.
Thereafter, the controller C calculates the combustion gas setting temperature D5 based on the curved line LB indicating the relation of the combustion gas setting temperature (target temperature) relative to the combustion gas possible moisture amount enabling generation of a moisture amount of the remaining air moisture amount D4 in combustion gas. Note that the remaining air moisture amount D4 and the combustion gas possible moisture amount are the same value. Moreover, the curved line LB is an approximation expression, and R is a correlation coefficient.
Then, the controller C performs combustion gas temperature control in which the combustion gas temperature is controlled to be lower than the combustion gas setting temperature D5 so that the moisture generation amount of the combustion gas becomes less than the remaining air moisture amount D4. That is, the controller C performs temperature rise control of the fuel cell stack 3 while adjusting an air supply amount by controlling the air blower 31 so that the combustion gas temperature becomes lower than the combustion gas setting temperature D5.
Note that when the combustion gas setting temperature D5 is lower than 200° C., the temperature rise control by the startup temperature raiser 10 is difficult. Thus, as illustrated in
In this case, the controller C preferably performs the temperature rise control through the startup temperature raiser 10 when the surface temperature reaches the surface temperature D1 (predetermined surface temperature at Step S102) at the combustion gas setting temperature D5 of 200° C.
Such combustion gas temperature control can prevent condensation of the fuel cell stack 3 and thus prolong the lifetime of the fuel cell stack.
In the above-described embodiment, the startup temperature raiser 10 is provided on the air supply line. However, the embodiment is not limited thereto, and the startup temperature raiser 10 may be provided on the fuel supply line L11.
In the above-described embodiment, the heater 32 is provided at the previous stage of the air supply line L34. However, the embodiment is not limited thereto, and the heater may be provided on the air supply line L34 passing the air preheater 33, such as a heater 52 illustrated in
As described above, the embodiments according to the disclosure can increase a temperature of the fuel cell stack for short time, expand a temperature adjustment range of combustion gas, and facilitate temperature adjustment.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2015-249645 | Dec 2015 | JP | national |