This invention relates generally to the fuel cell field, and more specifically to a new and useful apparatus and method of charging portable devices with fuel cells.
Over the years, there has been an increased interest in utilizing fuel cell systems to power portable consumer devices. Not only are these fuel cell systems more environmentally friendly, as measured by their carbon footprint, but they are also portable, enabling the user to recharge their portable consumer devices wherever they are located. A large barrier exists, however, in implementing fuel cell systems as power sources. Due to the inherent properties of the fuel cell system, such as the chemical nature of the fuel supply (the fuel must be generated from a reaction between at least two reactants), fuel cell systems suffer from power production lag, wherein an inadequate amount of power is initially produced until the fuel cell system “ramps up” (shown in
The following description of the preferred embodiments of the invention is not intended to limit the invention to these preferred embodiments, but rather to enable any person skilled in the art to make and use this invention.
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The fuel cell system 210 of the power source functions to generate DC (direct current) power. The fuel cell system is preferably a hydrogen fuel cell system, but may alternatively be any fuel cell system that utilizes any type of fuel. The fuel cell system preferably includes a fuel cell arrangement 220 fueled by a fuel supply 240. The fuel supply 240 is preferably a fuel generator that generates fuel through a chemical reaction. The fuel cell system may be similar to those systems described in U.S. application Ser. Nos. 12/501,675 and 12/803,965 (which are both incorporated in their entirety by this reference). Due to the mass and heat transfer phenomena as well as chemical nature of the fuel supply and fuel cells, the fuel cell system suffers from a starting deficit 620, ending excess 640, and operation variations 660 of produced power relative to conventional device-demanded power, as shown in
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The fuel cell system may additionally include other mechanisms for dealing with ending excess. In one embodiment, the fuel cell system has a blow-off valve (e.g. a passive or active valve, a one-way valve, etc.), wherein excess fuel is vented into the ambient environment instead of being converted to power. In a second embodiment, the fuel cell system includes a resistive element that consumes excess power by transforming it into heat or light. However, any other suitable power- and/or fuel-consumption mechanisms may be utilized.
The device functions to buffer the system against power shortages (such as the starting deficit 620), and may additionally function to buffer the system against the ending excess 640 and/or operation variations 660. The device preferably buffers the system against power fluctuations with a power management scheme 510, which is preferably controlled by the device processor (e.g. a CPU). However, device power consumption may alternatively be controlled by any other suitable means. The device receives power from the power source, and preferably receives power as the power is produced by the fuel cell system. The device is preferably a portable consumer electronic device 500 with a processor configured to manage the device functionalities based on the available power. The device may additionally include an on-board, rechargeable battery 504, memory (e.g. disk drives), accessories, displays, ports, wireless connections (e.g. wireless LAN, VPN connections, Bluetooth, etc.), or any other suitable device hardware. The device may additionally include software, such as firmware (e.g. an operating system, boot sequence, etc.) and programs (e.g. aftermarket programs, applications, etc.). Examples of portable electronic devices 500 that may be used with this system include laptops, media players, tablets, gaming consoles, or any other suitable portable consumer device.
The system preferably further includes a power transmission mechanism that functions to transmit power from the power source 200 to the device 500. The power transmission mechanism preferably couples to the device and/or power source through a power port, (wherein friction between the connectors retains the power transmission mechanism position), but may alternatively couple to the components via a magnet, a clip, or any other suitable coupling mechanism. The power transmission mechanism may additionally include a chip that allows the device to identify the power transmission mechanism and/or the power source (e.g. how much power the device can pull, how long it may take). This chip may additionally change the state of a user indicator included in the power transmission mechanism, wherein the user indicator states may correlate with the state of charge (e.g. charging, not charging, etc.) and/or state of power production (ramping up, ramping down, etc.). The chip may additionally determine and/or calculate the signal indicative of the available power or determine and/or calculate the available power itself. The power transmission mechanism is preferably a power cable that removably couples the power source and the device, but may alternatively be a magnetic power transmitter, a circuit, a USB cable, or any other suitable power transmission mechanism. The power transmission mechanism preferably additionally includes a locking mechanism that prevents decoupling of the device and the power source while power is still being produced. Alternatively, the power transmission mechanism may alternatively not include such a mechanism and may be uncoupled from the device and/or power supply at any time, wherein the ending excess mechanisms of the power source preferably buffer the system against the ending excess.
The system preferably further includes a data transmission mechanism that functions to transmit data from the power source 200 to the device 500. The data transmission mechanism may further function to transmit data from the device to the power source. The data transmission mechanism is preferably the same component as the power transmission mechanism, but may alternatively be a portion of the power transmission mechanism, an auxiliary component to the power transmission mechanism, or a remote from the power transmission mechanism. The data transmission mechanism is preferably a data transmission cable, but may alternatively be a power line communication device (e.g. by using power line adapter sets), a Bluetooth transmitter and receiver pair, a radio transmitter and receiver pair, or any other component that enables the transfer of information. The data transmission mechanism preferably leverages components that the device already includes (e.g. a USB port, wireless connection, Bluetooth functionality, etc.). The data transmission mechanism is preferably a USB connector, but may alternatively be a FireWire connector, a HDMI connector, or any other connector capable of transferring data. The data transmission cable 442 is preferably bundled with the power output or input cable into a single cable, wherein the data connector preferably transfers power in addition to data. Examples of such data connectors include USB, FireWire and HDMI connectors, but other data connectors may alternatively be used. However, the data transmission cable 442 may alternatively be an independent cable, such that it is separate from the power transmission mechanism.
The signal indicative of available power 203 is preferably generated at the power source 200, but may alternatively be generated at the power transmission mechanism or at the device 500. The signal is preferably a sensor measurement, but may alternatively be the a parameter indicative of available power, the available power itself (future or substantially instantaneous), or any other suitable signal indicative of available power as determined by the power source, power transmission mechanism, or device. The signal may be explicitly measured (e.g. with a sensor), implicitly measured (e.g. the device can only pull the instant available power), calculated, or be generated in any suitable manner. Preferably, available power is determined from the signal, but the signal may be the available power (e.g. wattage, a packet of information with the wattage measurement, a packet of information with the wattage and a timestamp, etc.) itself. The signal is preferably received by the device, and is preferably used by the device to prioritize the power distribution to device sub-circuits and/or functionalities. In one specific embodiment, the device adjusts the load (i.e. power drawn by the device) to match the available power as indicated by the signal.
The indicated available power may be the substantially instantaneous available power (current power output) and/or a future available power (future power output) for a given time interval.
The substantially instantaneous power available to the device (current power output) may be determined in a number of ways. In a first embodiment, the current power output is determined by the fuel cell system from a current (I) output measurement. In a second embodiment, the current power output is pre-calculated by the fuel cell system from the fuel ingress rate. In a third embodiment, the current power output is determined by the fuel cell system from the dead-end pressure, the rate of change in power production. In a fourth embodiment, the current power output is determined by the device as the maximum amount of power it can pull at that instant from the fuel cell system. In a fifth embodiment, the current power output is determined by the power transmission mechanism by the amount of power it is transferring. However, the substantially instantaneous available power may be determined in any other manner.
Likewise, the future available power (future power output) may be determined in a number of ways. In a first embodiment, the future power output is calculated by the fuel cell system from the fuel ingress rate into the fuel cell arrangement 220, wherein the future power output is for a time interval substantially equivalent to the amount of time required for the fuel to flow to the fuel cell and to be converted into electricity. In a second embodiment, the future power output is calculated by the fuel cell system from the fuel egress rate from the fuel storage 240, wherein the time interval is substantially equivalent to the time required for the fuel to flow from the fuel storage 240 to the fuel cell and to be converted into electricity. In a third embodiment, a fuel generator measurement and the desired time interval is compared to predetermined fuel generator characterization data (e.g. a table, graph, etc.), wherein the future power output for the time interval is determined from the data. Alternatively, the fuel cell system, power transmission mechanism, or device 500 may include a clock and memory, wherein the memory saves a chart or graph detailing the power production profile of the fuel cell system used to forecast the power production based on the time given by the timer. This chart or graph may be created from the power log of a previous use of the power source, and may be dynamically updated and/or created based on the current use of the power source. However, the future power output may be determined in any other manner.
The device preferably operates on the exact amount of power supplied by the power source, and accommodates power shortages, such as the starting deficit 620, by selectively managing device functionalities based on a signal indicative of available power 203. In other words, the device power management scheme adaptively adjusts the device consumption to match the supplied and available power.
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The power management scheme operates by adjusting the device power consumption to match the available power. In one preferred embodiment, the power management operated by determining power allocation of the available power between multiple device functionalities. Power allocation refers to the amount of power allocated to each of the device functionalities; some functions may be run at full capacity (i.e. provided the full amount of needed power), while others may be run at sub-optimal capacity (e.g. run at 10% of full performance), minimal capacity, or may not be run at all. Certain functionalities may also be limited until a powering event (e.g. available power surpasses a predetermined threshold, the user tries to utilize the functionality, etc.) occurs. For example, high-powered functionalities may not be supplied power until available power surpasses a predetermined threshold, or a given function may only run at a certain percentage of full operation until the user attempts to utilize the function.
Functionality selection is preferably based on the available power and functionality prioritization. Prioritization is preferably based on device priorities (e.g. for startup, operation, etc.), but may alternatively/additionally be based on user priorities (e.g. forgo powering an auxiliary drive in favor of running a program), be based on a weighted prioritization of both device and user priorities, or be based on any other suitable prioritization scheme. Functionalities are preferably prioritized first by their influence on device operability, then by their power consumption levels. For example, low-power functionalities that are required for device startup and basic operation (e.g. powering the CPU, powering RAM, initiating the bootup sequence etc.) preferably have the highest priority, while high-power functionalities that are substantially unnecessary for basic operation (e.g. powering the optical drive, running a media player, etc.) preferably have low priorities. Alternatively, functionalities may be selected based primarily on their power consumption levels. For example, an indicator light (e.g. an LED that indicates that the device is on and/or charging) may be selected in lieu of running a boot sequence, even though the boot sequence is a higher priority for device operation.
Functionality prioritization may also be affected by user preferences. For example, if the device determines (e.g. through repeated use) that a user typically opens a media player and watches a movie when the device is turned on, then the media player functionality may be ranked with a high priority. Prioritization may also be influenced by the device state. For example, if the device is powered off when the power source is coupled to the device, then the device may select the battery charging functionality, wherein the available power is used to charge the battery. Furthermore, functionality prioritization may be dynamically adjusted, wherein active user selection of a functionality preferably gives the user-selected functionality a higher prioritization (i.e. the device preferably selectively powers the user-selected functionality over other functionalities).
The device 500 may, based on both the substantially instantaneous received power and the future power estimation, preferentially run a high-power functionality. This preferably occurs when the future power output estimation indicates that enough power will be available for the device to power the high-power functionality. In this case, the device preferably initiates the high-power functionality with the small amount of power initially provided, preferably at sub-optimal performance. The functionality performance is preferably then ramped up as the instantaneous power or estimated power for the given time (e.g. through extrapolation from the future power output) increases.
The selected functionalities and the amount of power allocated to each functionality preferably changes as the available power changes, wherein the device dynamically reallocates power between multiple functionalities based on the available power. Reallocation preferably occurs whenever a change in available power is detected, but power allocation may alternatively be re-evaluated at a given frequency (e.g. every 10 milliseconds). However, power reallocation may alternatively be based on functionality reprioritization (e.g. from user interaction with the device), or on any suitable change in the system. Functionalities are preferably initiated and ramped up (provided more power) throughout device operation, but may alternatively be shut off or ramped down as well. Functionality selection is preferably dynamically determined by the device, but may alternatively be hard-coded into the device (e.g. the device has a set power prioritization list).
In a first embodiment of the power management scheme, the device determines the substantially instantaneous available power provided by the power source by determining the maximum amount of power it can pull from the power source. The device then selectively runs functionalities that, in total, require less than or substantially the amount of instantaneous available. The device periodically repeats this process (determining instantaneous power and selectively running functionalities). For example, the device may only run a basic startup/boot sequence (e.g. power the CPU and run the boot sequence, but not power the display) until enough power is received to run more power-consuming functionalities.
In a second embodiment of the power management scheme, the device runs at full capacity by supplementing the power available from the power source with on-board (device) battery power, wherein selection of supplementing and/or powering the device solely off the on-board battery is the selected device functionality. The device then preferably switches to running solely off the power source power, but may operate on battery power or a combination of both battery and power source power throughout the duration of operation. Alternatively, the device may select to always run the device off battery power and to only use the power source to charge the battery (selected functionality).
In a third embodiment of the power management scheme, as shown in
In a fourth embodiment of the power management scheme, the device switches from powering a high-priority functionality (e.g. a wireless module) to powering a less prioritized functionality (e.g. an optical drive) based on a user action (e.g. the user inserts a compact disk into the optical drive).
As a person skilled in the art will recognize from the previous detailed description and from the figures and claims, modifications and changes can be made to the power management scheme of the device without departing from the scope of this invention.
The system preferably additionally buffers against operational variation. The device battery preferably buffers fluctuations in provided power, supplementing and absorbing power as necessary. Alternatively the device may buffer against the operational variation by adjusting the state of various functionalities. For example, the device may increase display brightness to burn off excess power, or dim display brightness to accommodate for low power provision. Alternatively, the auxiliary battery within the power source or any other suitable mechanism may buffer the operational variation.
The system preferably further buffers against ending excess. The ending excess is preferably absorbed by the device battery. To prevent battery 420 overcharging, the device battery 504 is preferably kept at a less-than-full state (e.g. 98% full) during the operation, wherein the excess energy charges the battery 420 to a full state after a stop signal is received. Alternatively, the device may selectively manage functionalities to consume the ending excess power. This may include providing more power to functionalities in operation (e.g. increasing the brightness of a display, providing more power to auxiliary circuits), or may include initiating a functionality previously not in operation (e.g. turning on a media player and playing a power-consuming video). The device may alternatively include resistive elements that transform the excess power into heat.
As a person skilled in the art will recognize from the previous detailed description, the aforementioned system power management schemes may be used independently or in combination in the power source. Additionally, other means and methods of that enable the power source and/or device to accommodate for the starting deficit 620, ending excess 640 and/or operation variation 660 may be used without departing from the scope of this invention.
As a person skilled in the art will recognize from the previous detailed description and from the figures and claims, modifications and changes can be made to the preferred embodiments of the invention without departing from the scope of this invention defined in the following claims.
This application claims the benefit of US Provisional Application No. 61/408,546, filed 29 Oct. 2010, which is incorporated in its entirety by this reference.
Number | Date | Country | |
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61408546 | Oct 2010 | US |