The present application is based on and claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2005-277290, filed on Sep. 26, 2005, the entire contents of which is expressly incorporated by reference herein.
1. Field of the Invention
The present invention relates to a electric vehicles, and more specifically to a fuel-cell-driven electric vehicle utilizing the electric power generated by a fuel-cell system for operation.
2. Description of the Related Art
A conventional fuel-cell-driven electric vehicle that utilizes the electric power generated by a fuel-cell system for operation is disclosed, for example, in Japanese Publication No. JP 2001-130468. In the fuel-cell-driven electric vehicle disclosed in JP 2001-130468, a front frame, a center frame and a rear frame constitute a vehicle body frame, and a space with open sides and an open bottom is formed in the lower part of the center frame. A fuel cell is detachably mounted in this space.
However, since the fuel cell is disposed in the lower part of the vehicle body frame in the conventional fuel-cell-driven electric vehicle described above, the fuel-cell has to be dismounted from the vehicle body frame to perform maintenance work on the fuel-cell. In such cases, dismounting and mounting the fuel-cell from and onto the vehicle body frame is complicated and time-consuming, because various components are connected to the fuel cell via wiring and other connectors.
In view of the circumstances above, an aspect of at least one of the embodiments disclosed herein is to provide a fuel-cell-driven electric vehicle that allows easy maintenance of a fuel cell without the need to remove the fuel-cell system from the vehicle body.
In accordance with an embodiment, a fuel-cell-driven electric vehicle utilizing the electric power generated by a fuel-cell system for operation is provided. The fuel-cell-driven electric vehicle comprises a fuel-cell accommodating part having an openable lid thereon, the fuel-cell accommodating part disposed between a front wheel and a rear wheel of a vehicle body of the fuel-cell-driven electric vehicle, the fuel-cell accommodating part configured to house a fuel-cell system therein. The fuel-cell-driven electric vehicle also comprises a secondary cell detachably mounted above the fuel-cell accommodating part of the vehicle body, the secondary cell dismountable from the vehicle body to define an open space above the fuel-cell accommodating part, the lid movable to an open position to allow access to the fuel-cell system therethrough.
In accordance with still another embodiment, a method for performing a maintenance operation on a fuel-cell-driven electric vehicle utilizing electric power generated by a fuel-cell system for operation is provided. The fuel-cell-driven electric vehicle has a vehicle body, a secondary cell, a fuel-cell accommodating part that houses a fuel cell therein and has a lid. The method comprises dismounting the secondary cell from the vehicle body to allow access to a fuel-cell accommodating part. The method also comprises opening the lid of the fuel-cell accommodating part to allow access to the fuel cell through an opening in the fuel-cell accommodating part and performing a maintenance operation on the fuel cell through the opening.
These and other features, aspects and advantages of the present inventions will now be described in connection with preferred embodiments, in reference to the accompanying drawings. The illustrated embodiments, however, are merely examples and are not intended to limit the inventions. The drawings include the following 6 figures.
As used in the following description, the terms “front,” “forward,” “rear,” “rearward,” “left,” “right,” “top,” “upper,” “bottom” and “lower” are defined from the perspective of user riding the fuel-cell-driven electric vehicle.
The front wheel 11 can be rotatably supported at the lower end of a front fork 17 bifurcated in the lower part. That is, both lower ends of the front fork 17 rotatably support the central shaft of the front wheel 11 (not shown) from both sides to allow rotation of the front wheel 11 around the central shaft.
The upper end of the front fork 17 can be joined to the lower end of a steering shaft 18 disposed inside the head pipe 15. The steering shaft 18 can be mounted inside the head pipe 15 in the manner that the steering shaft 18 can turn around the axis of the head pipe 15, with the upper end of the steering shaft 18 protruding from the head pipe 15 and extending upward. In addition, the upper end of the steering shaft 18 can be joined to a handle 19.
Thus, as the steering shaft 18 is rotated about the axis of the head pipe 15 by the turning operation of the handle 19, the front wheel 11 changes its direction to both sides corresponding to the degree of rotation of the steering shaft 18. A grip (not shown) can be provided on both left and right ends of the handle 19. One of these grips can be provided in the manner that allows rotation around the axis of the grip, so that it can be not only used as a grip portion to be held by hand, but it also constitutes a manipulator for adjusting the rotational speed of a driving motor 44a described in greater detail below. On the other hand, the other grip can be fixed to the handle 19 to be used as a grip portion to be held by a hand of the user. In addition, a brake lever (not shown) can be provided in the vicinity of each grip, which can be urged away from the grip and works to restrict the rotation of the front wheel 11 or the rear wheel 12 when it is pulled toward the grip.
The down tube 16 includes a pair of main frames 16a, 16b that with their forward ends (upper ends) can be joined to either sides of the head pipe 15 at its lower part. Each of the main frames 16a, 16b extends downwardly and rearwardly from the junction with the head pipe 15. The distance between the main frames 16a, 16b increases (e.g., the main frames 16a, 16b flare outward away from the junction with the head pipe 15). The main frames 16a, 16b can also be bent to extend further rearwardly in the horizontal direction. Further, as best illustrated in
In addition, a cross member 22 can be laid across the upper faces in the rear part of the main frames 16a, 16b. The cross member 22 can be formed into a bar shape with its ends being bent generally at right angles. The bent parts at both ends can be joined to the main frames 16a, 16b, while the main part of the cross member 22 protrudes from (or extends above) the upper face of the main frames 16a, 16b. In addition, attaching pieces 22a, 22b, each having a screw hole, can be provided on both sides of the cross member 22. Also, a mounting board 23 protrudes below the lower ends of the main frames 16a, 16b. The top face of the mounting board 23 forms a cavity, which can be concave, in which a fuel-cell accommodating part 24 can be mounted. The fuel-cell accommodating part 24 can be constructed as a box having a lid 24a that can be opened and closed. A fuel-cell system 25 (See
The plate subframe 14 can be mounted between the forward part of the down tube 16 and the cross member 22 provided in the rear part of the down tube 16. As shown in
The rear end of the subframe 14 can be coupled to the rear part of the down tube 16 by tightening the mounting bolts 28 in the pair of screw holes after aligning the screw holes on the attaching pieces 26c, 26d, with the corresponding screw holes on the attaching pieces 22a, 22b. In addition, a secondary cell 31 can be mounted on top of the subframe 14 at a position forward of its center. A control unit 32 can be coupled to the top of the subframe 14 rearward of the secondary cell 31. The subframe 14, the secondary cell 31, and the control unit 32 can be assembled integrally to form a unit body 33. In some embodiments, the secondary cell 31 can be a rechargeable stand-by battery.
Thus, the fuel-cell system 25 in the fuel-cell accommodating part 24 can be exposed once the unit body 33 is dismounted from the vehicle body 10a and the lid 24a of the fuel-cell accommodating part 24 is lifted open thereby allowing maintenance work to be performed on the fuel-cell system 25. That is, the space for installing the unit body 33 becomes an open space for the maintenance work once the unit body 33 is dismounted. In some embodiments, the length of the unit body 33 along the vehicle body can be smaller than the length of the fuel-cell accommodating part 24 along the vehicle body. Maintenance work can include, for example, but without limitation the inspection of leaks and improper connection regarding the pipes of each component connected to the fuel-cell system 25.
As illustrated in
The radiator 34 and the water pump 35 can be connected by the outgoing portion of a cooling water pipe 36a. The cooling water pipe 36a can extend further from the water pump 35 toward the fuel-cell accommodating part 24, enter into the fuel-cell accommodating part 24 through the front face of the fuel-cell accommodating part 24, and can connect to the fuel-cell system 25. The cooling water pipe 36a extends from the radiator 34 to the fuel-cell system 25, running along the down tube 16 and below the subframe 14.
A return portion of the cooling water pipe 36b can extend from the fuel-cell system 25 to the radiator 34 through the front face of the fuel-cell accommodating part 24. The cooling water pipe 36b can also be positioned below the subframe 14 and along the down tube 16. Thus, the operation of the water pump 35 provides cooling water from the radiator 34 to the fuel-cell system 25 by way of the cooling water pipe 36a to cool down the fuel-cell system 25. After absorbing the heat while cooling down the fuel-cell system 25, the cooling water can be returned to the radiator by way of the cooling water pipe 36b and can be cooled down as it flows through the radiator 34.
With continued reference to
A seat 38 can be disposed above the forward part of the hydrogen cylinder 37. The seat 38 can be joined to the rear part of the down tube 16 via a supporting member 38a.
An air cleaner 41 can be installed rearward of the cross member 22, while an air compressor 42 can be installed in front of the cross member 22. In addition, a mounting board 43 can be provided between the main frames 16a, 16b in the rear part of the down tube 16. The air cleaner 41 and the air compressor 42 can be coupled to the down tube 16 by way of the mounting board 43.
A gas pipe (not shown) can be installed to connect the air cleaner 41 and the air compressor 42, as well as the air compressor 42 and the fuel-cell system 25, respectively. The air compressor 42 can operate to draw-in ambient air by way of the air cleaner 41 and deliver it into the fuel-cell system 25. Foreign matters mixed in the ambient air can be withdrawn from the air as the air passes through the air cleaner 41. In addition, a rear arm with a pair of arm members (not shown) extending rearwardly can be joined to the lower rear part of the down tube 16 via a connecting member 43a.
Further, the central shaft of the rear wheel 12 can be rotatably supported from both sides by the rear end of both arm members of the rear arm to allow rotation of the rear wheel 12 around its central axis. A motor unit 44 can be installed to one of the arm members of the rear arm on its outer face so as to cover the arm member. The motor unit 44 accommodates a driving motor 44a that operates with the electricity generated by the fuel-cell system 25, and reduction gears. The operation of the driving motor 44a makes the rear wheel 12 rotate to propel the motorcycle 10.
Shock absorbers 45 can be placed across the rear ends of the down tube 16 and the upper rear ends of the rear arm respectively. The rear ends of the rear arms can be structured to allow a swinging motion of the arms via the expansion and contraction of the shock absorbers 45. In addition, a drum brake (not shown) can be installed on the inside of the motor unit 44. The driving motor 44a can operate in proportion to the degree the grip in the handlebar 19 is turned under the control of a controller 32a included in the control unit 32, to automatically generate the driving force on the rear wheel 12. In some embodiments, the driving motor 44a ceases its operation under the control of the controller 32a when the brake lever is activated.
With continued reference to
The fuel-cell system 25 can be configured to cause a reaction of the oxygen in the air delivered by the air compressor 42 with the hydrogen delivered by the hydrogen cylinder 37 to generate water as well as electricity. The boost converter 47 can be configured to boost the electricity (e.g., voltage) generated by the fuel-cell system 25 and to send it to the inverter 48 or sends it to the secondary cell 31 for charging the secondary cell 31. When necessary, the secondary cell 31 discharges electricity to the inverter 48 to be used as auxiliary power. The inverter 48 changes DC electricity generated by the fuel-cell system 25 or DC electricity delivered by the secondary cell 31 into AC electricity.
The controller 32a controls the water pump 35, the air compressor 42, the driving motor 44a and so on in accordance with the manipulation of the grip on the handlebar 19 by the operator, the predetermined program, and so on. Note that, although not shown in the drawings, the motorcycle 10 can be provided with a cover member to cover the exterior of the given parts so that each device including the radiator 34 and the hydrogen cylinder 37 is not visible from the outside to assure the desired aesthetics of the design. The motorcycle 10 can also be provided with the power switch (not shown) for starting the motorcycle 10.
In the arrangement described above, during operation, the operator first sits on the seat 38 with the knees apart when he or she gets on the motorcycle 10. Since the length of the unit body 33 positioned under the operator's crotch can be smaller along the vehicle body width than the length of the fuel-cell accommodating part 24 along the vehicle body width, the operator can sit on the seat 38 in a comfortable posture without the need for spreading out the legs widely.
Next, the operator turns on the power switch. This action starts the air supply to the fuel-cell system 25 from the air compressor 42. The hydrogen can be supplied to the fuel-cell system 25 from the hydrogen cylinder 37, and the fuel-cell system 25 generates electricity by reacting the oxygen in the air with the hydrogen.
Additionally, during operation, the fuel-cell system 25 can be cooled down and kept at the prescribed temperature by the cooling water delivered by the water pump 35. Also, the fuel-cell system 25 releases the water generated by the reaction of oxygen with hydrogen into the environment along with the exhaust.
As noted above, the operator can manipulate the grip to generate and send a torque or power request for accelerating the motorcycle to the desired speed. This action causes the controller 32a to activate the driving motor 44a, and the driving force can be generated on the rear wheel 12. On the other hand, the operator can also manipulate the brake bar as desired to reduce the running speed of or stop the motorcycle 10. This action causes the motorcycle 10 to decelerate to the extent the brake bar was manipulated. To cease the running of the motorcycle 10, the operator turns off the power switch and maintains the motorcycle 10 in the stand-up condition by turning the stand 46 to the lowered position to put it in contact with the ground.
When the need for the maintenance work on the fuel-cell system 25 arises, each mounting bolt 28 can be removed, and the unit body 33 can be dismounted from the vehicle body 10a as shown in
Thus, the open space for the maintenance work can be formed above the fuel-cell accommodating part 24 by dismounting the unit body 33 installed above the fuel-cell accommodating part 24 from the vehicle body 10a when the maintenance work is performed on the fuel-cell system 25. Then, lifting the lid 24a of the fuel-cell accommodating part 24 to an open position to allow access to the fuel-cell accommodating part 24, the maintenance work on the fuel-cell system 25 can be performed through the open space above the fuel-cell accommodating part 24. Consequently, maintenance work can be simplified because there is no need to remove the fuel-cell system 25 from the vehicle body 10a to perform the maintenance work, and the trial-run of the motorcycle 10 can be carried out as the maintenance process is performed.
In addition, installation of the heavy fuel-cell system 25 on the bottom part of generally the center of the vehicle body 10a in the vehicle's longitudinal direction can improve the weight balance of the vehicle body 10a. Further, the installation of the heavy secondary cell 31 above the fuel-cell system 25 results in the positioning of the secondary cell 31 between the front wheel 11 and the rear wheel 12 of the vehicle body 10a. The possible weight imbalance of the vehicle body 10a due to the installation of the secondary cell 31 can be prevented by this arrangement.
In addition, since the unit body 33 can be supported by the subframe 14 detachably mounted to the down tube 16, the secondary cell 31 and the control unit 32 can be dismounted from the vehicle body 10a together with the subframe 14. This makes it easier for the secondary cell 31 to be mounted to and dismounted from the vehicle body 10a. Further, the vehicle body 10a as a whole can have more rigidity by assembling the subframe 14 to the down tube 16. The rigidity of the down tube 16 can be further improved by the cross member 22 laying across the rear parts of the main frames 16a, 16b.
Also, as various on-board devices, including the radiator 34, the water pump 35, the air cleaner 41, the air compressor 42 and the hydrogen cylinder 37 can be coupled to the vehicle body frame 13, the fuel-cell system 25 can be put into operation while the unit body 33 is dismounted from the vehicle body 10a. This enables the practice of maintenance work while carrying out trial-runs or other testing. According to some embodiments described above, the maintenance work can be performed on the fuel-cell system 25 without removing any parts including cooling water pipes 36a, 36b, the disconnection of which takes much time and labor. This is useful for preventing the possible water leak while removing the cooling water pipes 36a, 36b.
Further, the radiator 34 and the water pump 35 can be positioned in the forward part of the vehicle body 10a in a compact manner. This allows the use of shorter cooling water pipes 36a, 36b for connecting the radiator 34 and the fuel-cell system 25. In addition, the installation of the cooling water pipes 36a, 36b below the secondary cell 31 and the fuel-cell accommodating part 24 reduces or eliminates the risk of possible damage to electric and other parts due to a possible short circuit caused by water leakage. The installation of the hydrogen cylinder 37 in the upper rear part of the vehicle body 10a can allow the discharge of hydrogen to the outside of the vehicle body 10a utilizing the wind generated during operation of the motorcycle 10 in the event of a hydrogen leak from the hydrogen cylinder 37. Thus, accumulation of the hydrogen in a part of vehicle body 10a can be prevented.
Additionally, the installation of the air compressor 42 in a position below the hydrogen cylinder 37 and rearward of the fuel-cell accommodating part 24 reduces or eliminates the risk of the possible absorption of hydrogen into the air compressor 42 below, if hydrogen leaks from the hydrogen cylinder 37. Consequently, an air/fuel ratio error due to the absorption of the hydrogen into the air compressor 42 can be reduced or eliminated. Also, the installation of the air compressor 42 rearward of the fuel-cell accommodating part 24 allows the use of a shorter gas pipe for connecting the air compressor 42 and the fuel-cell accommodating part 24, which additionally can result in a reduction of pressure loss in the gas piping.
The installation of the seat 38 above the hydrogen cylinder 37 can result in the positioning of the air compressor 42 remotely below the operator sitting on the seat 38. This can help reduce the volume of the operating sound of the air compressor 42 perceived by the operator, thereby reducing the likelihood that this sound would be a nuisance to the operator. Further, the smaller length of the unit body 33 along the vehicle body width in comparison with the length of the fuel-cell accommodating part 24 along the vehicle body width allows the operator to take more comfortable posture when sitting on the seat 38.
The present inventions are not limited to the aforementioned embodiments. Rather, the embodiments disclosed above can be modified for implementation as deemed to be appropriate. For instance, the fuel-cell-driven electric vehicle in some of the aforementioned embodiments can be the motorcycle 10. However, the fuel-cell-driven electric vehicle can also be a motor three-wheeler or may be a motor four-wheeler. Further in some of the aforementioned embodiments, the secondary cell 31 can be assembled into the unit body 33 to be mounted and dismounted from the vehicle body 10a together with the subframe 14. However, this may be arranged to remove only the secondary cell 31, while the subframe 14 can be kept on the vehicle body 10a. In this case, the subframe 14 can be formed not into a plate but into a frame or the like, so that the hands of an operator can be placed though the frame to access the fuel cell system 25. Also in some of the aforementioned embodiments, the hydrogen storage container is constructed by the hydrogen cylinder 37. However, the hydrogen storage container can be constructed by other device than a cylinder, so far as the hydrogen can be stored in it.
Although these inventions have been disclosed in the context of a certain preferred embodiments and examples, it will be understood by those skilled in the art that the present inventions extend beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the inventions and obvious modifications and equivalents thereof. In addition, while a number of variations of the inventions have been shown and described in detail, other modifications, which are within the scope of the inventions, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combinations or subcombinations of the specific features and aspects of the embodiments may be made and still fall within one or more of the inventions. Accordingly, it should be understood that various features and aspects of the disclosed embodiments can be combine with or substituted for one another in order to form varying modes of the disclosed inventions. Thus, it is intended that the scope of the present inventions herein disclosed should not be limited by the particular disclosed embodiments described above.
Number | Date | Country | Kind |
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2005-277290 | Sep 2005 | JP | national |