The present invention will be understood more sufficiently by the following detailed description and accompanying drawings, but the description and the drawings are presented for purposes of illustration only and not of limitation: wherein,
The preferred embodiment for carrying out the present invention will be explained using the drawings. In the following embodiment, technically preferable various definitions are added for carrying out the invention, but scopes of the invention are not limited to the embodiment and illustrated examples.
The electronic instrument 100 comprises a fuel cell apparatus 1, a DC/DC converter 902 which converts electric energy produced by the fuel cell apparatus 1 into appropriate voltage, a secondary battery 903 connected to the DC/DC converter 902, and an electronic instrument main body 901 to which electric energy is supplied by the DC/DC converter 902.
As described later, the fuel cell apparatus 1 produces electric energy and outputs the produced electric energy to the DC/DC converter 902. The DC/DC converter 902 converts electric energy produced by the fuel cell apparatus 1 into appropriate voltage and then supplies the electric energy to the electronic instrument main body 901. In addition, the DC/DC converter 902 also puts a secondary battery 903 on charge using electric energy produced by the fuel cell apparatus 1, and when the fuel cell apparatus 1 is not operated, the DC/DC converter 902 supplies the electric energy stored in the secondary battery 903 to the electronic instrument main body 901.
Next, the fuel cell apparatus 1 will be explained in detail. The fuel cell apparatus 1 comprises a fuel container 2, a pump 3, a thermal insulation package 10, etc. The fuel container 2 of the fuel cell apparatus 1 is detachably attached to the electronic instrument 100. The pump 3 and the thermal insulation package 10 are incorporated in the main body.
A liquid mixture of water and liquid raw fuel (e.g., methanol, ethanol, dimethyl ether) is stored in the fuel container 2. Liquid raw fuel and water may be stored in separate containers.
The pump 3 sucks liquid mixture in the fuel container 2 and sends the liquid mixture to a vaporizing section 4 in the thermal insulation package 10.
A pressure in the box-like thermal insulation package 10 is maintained at a vacuum pressure (e.g., 10 Pa or lower), and the vaporizing section 4, a reforming section 6 and a fuel cell portion 20 are accommodated in the thermal insulation package 10. The vaporizing section 4 comprises a vaporizer 41 and a heat exchanger 42 which are integrally formed together. The reforming section 6 comprises a reformer 61 and a heat exchanger 62 which are integrally formed together. An electricity generating cell 8 is accommodated in the fuel cell portion 20. Both the vaporizing section 4 and the reforming section 6 are collectively referred to as “a fuel gas generator”.
The vaporizing section 4, the reforming section 6 and the fuel cell portion 20 are provided with electric heater/temperature sensors 4a, 6a and 8a, respectively. Electric resistance values of the electric heater/temperature sensors 4a, 6a and 8a depend on the temperature. Therefore, the electric heater/temperature sensors 4a, 6a and 8a also function as temperature sensors for measuring temperatures of the vaporizing section 4, the reforming section 6 and the fuel cell portion 20.
The vaporizer 41 heats liquid mixture sent from the pump 3 to approximately 110 to 160° C. by heat of the electric heater/temperature sensor 4a and the heat exchanger 42 and evaporates the liquid mixture. The gas mixture evaporated by the vaporizer 41 is sent to the reformer 61.
Catalysts are supported on a wall surface of the flow passage in the reformer 61. The reformer 61 heats gas mixture sent from the vaporizer 41 to approximately 300 to 400° C. by heat of the electric heater/temperature sensor 6a and the heat exchanger 62 and causes reforming reaction by the catalysts in the flow passage. That is, gas mixture (reformed gas) of hydrogen, carbon dioxide and an extremely small amount of carbon monoxide, etc. are produced by catalyst reaction between raw fuel and water. Here, hydrogen and carbon dioxide are fuel, and carbon monoxide is a by-product. When the raw fuel is methanol, vapor reforming reaction as mainly shown in the following equation (1) is caused in the reformer 61:
CH3OH+H2O→3H2+CO2 (1)
An extremely small amount of carbon monoxide is secondarily reproduced by the following equation (2) which is sequentially caused after the chemical equation (1):
H2+CO2→H2O+CO (2)
Produced reformed gas is delivered to the electricity generating cell 8.
Here, zirconia-based (Zr1-xYx) O2-x/2(YSZ), lanthanum gallate-based (La1-xSrx) (Ga1-y-zMgyCoz) O3, etc. can be used as the solid oxide electrolyte 81; La0.84Sr0.16MnO3, La (Ni, Bi) O3, (La, Sr) MnO3, In2O3+SnO2, LaCoO3, etc. can be used as the fuel electrode 82; Ni, Ni+YSZ, etc. can be used as the oxygen electrode 83; and LaCr (Mg) O3, (La, Sr) CrO3, NiAl+Al2O3, etc. can respectively be used as the fuel electrode separator 84 and the oxygen electrode separator 85.
The electricity generating cell 8 is heated to approximately 500 to 1,000° C. by heat of the electric heater/temperature sensor 8a, and a later-described electrochemical reaction is caused.
Air is sent to the oxygen electrode 83 through the oxygen supply flow passage 87 of the oxygen electrode separator 85.
In the oxygen electrode 83, oxygen ions are produced as shown in the following equation (3) by oxygen in the air and electrons supplied from the cathode output electrode 21b;
O2+4e31 2O2− (3)
The solid oxide electrolyte 81 is permeable to oxygen ions, and oxygen ions produced by the oxygen electrode 83 pass through the solid oxide electrolyte 81 and reach the fuel electrode 82.
Reformed gas delivered from the reformer 61 through the fuel supply flow passage 86 of the fuel electrode separator 84 is sent to the fuel electrode 82. In the oxygen electrode 83, reactions as shown in the following equations (4) and (5) between oxygen ions which pass through the solid oxide electrolyte 81 and reformed gas are caused:
H2+O2−→H2O+2e− (4)
CO+O2−→CO2+2e31 (5)
The fuel electrode separator 84 is connected to the anode output electrode 21a, and the oxygen electrode separator 85 is brought into conduction with the cathode output electrode 21b as will be described later. The anode output electrode 21a and the cathode output electrode 21b are connected to the DC/DC converter 902. Therefore, electrons produced in the fuel electrode 82 are supplied to the oxygen electrode separator 85 through the anode output electrode 21a, an external circuit such as the DC/DC converter 902 and the cathode output electrode 21b.
As shown in
The heat exchangers 42 and 62 are formed with flow passages for unreacted reformed gas (exhaust gas 1) which passes through the fuel supply flow passage 86 of the fuel electrode separator 84, and with a flow passage for unreacted air (exhaust gas 2) which passes through the oxygen supply flow passage 87 of the oxygen electrode separator 85. The exhaust gas 1 and exhaust gas 2 are discharged out through discharging flow passages formed in the heat exchangers 42 and 62. The heat exchangers 42 and 62 heat the reformer 61 and the vaporizer 41 by heat discharged when the exhaust gas 1 and the exhaust gas 2 pass.
The exhaust gas 1 and the exhaust gas 2 which have passed through the discharge flow passages in the heat exchangers 42 and 62 are discharged out of the thermal insulation package 10.
Next, a concrete structure of the thermal insulation package 10 will be explained.
As shown in
The vaporizing section 4, the connecting portion 5, the reforming section 6, the connecting portion 7, the electricity generating cell 8 in the fuel cell portion 20, the thermal insulation package 10, the anode output electrode 21a and the cathode output electrode 21b are made of metal having high temperature resistance and appropriate thermal conductivity. These members can be formed using Ni-based alloy Inconel such as Inconel 783.
A radiation-preventing film 11 is formed on an inner wall surface of the thermal insulation package 10. Radiation-preventing films 12 are formed on outer wall surfaces of the vaporizing section 4, the connecting portion 5, the reforming section 6, the connecting portion 7 and the fuel cell portion 20. The radiation-preventing films 11 and 12 prevent heat from transferring by radiation, and the films may be made of Au or Ag for example. It is preferable that at least one of the radiation-preventing films 11 and 12 is provided, and more preferably, both the films are provided.
The vaporizing section 4 penetrates the thermal insulation package 10 together with the connecting portion 5, and the vaporizing section 4 and the reforming section 6 are connected to each other through the connecting portion 5. The reforming section 6 and the fuel cell portion 20 are connected to each other through the connecting portion 7.
As shown in
A portion of the reforming section 6 which is connected to the connecting portion 7 is retreated from a surface of the reforming section 6 opposed to the fuel cell portion 20. Therefore, the connecting portion 7 may be made long so that thermal conductivity from the fuel cell portion 20 to the reforming section 6 can be reduced, and a distance between the fuel cell portion 20 and the reforming section 6 is shortened to make the apparatus compact.
As shown in
A portion of the connecting portion 5 which penetrates the thermal insulation package 10 is insulated so that the electric heater/temperature sensors 4a, 6a and 8a are not brought into conduction with the thermal insulation package 10.
The connecting portions 5 and 7 are respectively provided with air supply flow passages 51 and 71, discharge flow passages 52a and 72a, and discharge flow passages 52b and 72b. The air supply flow passages 51 and 71 are for supplying air to the oxygen electrode 83 of the electricity generating cell 8. The discharge flow passages 52a and 72a are for exhaust gas 1 discharged from the fuel cell portion 20. The discharge flow passages 52b and 72b are for exhaust gas 2 discharged from the fuel cell portion 20. The connecting portion 5 is provided with a supply flow passage 53 for gas fuel delivered to the reforming section 6 from the vaporizing section 4. The connecting portion 7 is provided with a supply flow passage 73 for reformed gas delivered from the reforming section 6 to the fuel electrode 82 of the electricity generating cell 8.
The anode output electrode 21a and the cathode output electrode 21b are pulled out from the fuel cell portion 20, and penetrate the same wall surface as that through which the vaporizing section 4 and the connecting portion 5 of the thermal insulation package 10 penetrate. Therefore, the heat transfer path by the anode output electrode 21a and the cathode output electrode 21b can be made longer, and heat of the fuel cell portion 20 moving outside of the thermal insulation package 10 through the anode output electrode 21a and the cathode output electrode 21b can be reduced.
Next, a structure of the flow passage in the thermal insulation package 10 will be explained.
As shown in
The heights of the fuel supply flow passage 86 and the oxygen supply flow passage 87 (a gap between the fuel electrode 82 and the fuel electrode separator 84 and a gap between the oxygen electrode 83 and the oxygen electrode separator 85 in portions corresponding to each of the flow passages) are 500 μm or less. The fuel supply flow passage 86 and the oxygen supply flow passage 87 may be rectangular in shape, and they need not be of square shape.
Generally, when the height of the flow passage is greater than 500 μm, as shown with solid arrows in
However, when the heights of the fuel supply flow passage 86 and the oxygen supply flow passage 87 are equal to or less than 500 μm, viscosity of the reformed gas near the fuel electrode 82 and the fuel electrode separator 84, and viscosity of the air near the oxygen electrode 83 and the oxygen electrode separator 85 influence the entire region of the flow passage in the height direction. Thus, as shown in
As described above, according to the embodiment, rectangular fuel supply flow passage 86 and rectangular oxygen supply flow passage 87 in which gas flows in the diagonal direction are used instead of the bellows flow passage, so that the flow passage can be made relatively short and relatively wide. With this, the pressure loss can be reduced. Thus, pressure generated by a pump for sending fuel gas and air into the electricity generating cell can be reduced, the pump can be made compact and as a result, the fuel cell apparatus can be made compact.
When the heights of the fuel supply flow passage 86 and the oxygen supply flow passage 87 are set to 500 μm or less, a wall surface effect in which, for example, the viscosity of the flow passage influences the entire cross section of the flow passage, is increased. Thus, the reformed gas and the air uniformly spread to the entire regions of the fuel supply flow passage 86 and the oxygen supply flow passage 87. Therefore, the reformed gas and the air can uniformly be supplied to the entire fuel electrode 82 and the oxygen electrode 83.
Although each flow passage is formed in a rectangular shape in this embodiment, as shown in
As shown in
In order to uniformly supply fuel and oxygen in the air entirely, as shown in
That is, in
The diaphragm material 90 is disposed in a form of a rectangular frame. A rectangular fuel supply flow passage 94 is formed between the fuel electrodes 182 and 282. An inflow portion 94a and an outflow portion 94b for reformed gas are provided at diagonal locations of the fuel supply flow passage 94.
The diaphragm material 90 comprises an insulative frame 91 made of an insulative material. The insulative frame 91 is provided at the both surfaces with conductive interconnects 92 and 93. The interconnect 92 abuts against the fuel electrode 182, and the interconnect 93 abuts against the fuel electrode 282.
The diaphragm material 190 is disposed in a form of a rectangular frame. The diaphragm material 190 has a rectangular oxygen supply flow passage 194 formed between the oxygen electrodes 283 and 383. Air inflow portion 194a and air outflow portion 194b are provided at diagonal locations of the oxygen supply flow passage 194.
The diaphragm material 190 comprises an insulative frame 191 made of an insulative material. The insulative frame 191 is provided at its both surfaces with conductive interconnects 192 and 193. The interconnect 192 abuts against the oxygen electrode 283, and the interconnect 193 abuts against the oxygen electrode 383.
The interconnect 92 and the interconnect 192 are electrically continuous with each other through an electric conductor 95. In the same manner, the interconnect 93 and the interconnect 193 are electrically continuous with each other through an electric conductor 195.
The oxygen supply flow passage 87 and the oxygen supply flow passage 194 are connected to an air supply flow passage (not shown) for supplying air. When air is supplied to the oxygen supply flow passages 87 and 194, oxygen is supplied to the oxygen electrodes 183, 283 and 383.
The fuel supply flow passage 86 and the fuel supply flow passage 94 are connected to a reformed gas supply passage (not shown) for supplying reformed gas. When reformed gas is supplied to the fuel supply flow passages 86 and 94, reformed gas is supplied to the fuel electrodes 182, 282 and 382.
When reformed gas and air are supplied in a state where the cell stack 800 is heated to approximately 500 to 1,00020 C., the above-described electrochemical reaction is caused, and electricity is generated by the cell stack 800.
As described above, according to this modified example, fuel electrodes and oxygen electrodes of adjacent electric cells are opposed to each other and the flow passages are formed between the adjacent electrodes. Therefore, the number of flow passages having the same shapes as those of the above-described embodiment can be reduced and thus, the pressure loss can be reduced. When the height of the flow passage is set to the same value as that of the above-described embodiment so as to increase the wall surface effect, the entire thickness of the cell stack 800 can be reduced and the fuel cell apparatus can be made compact.
Although the solid oxide fuel cell has been explained in the above embodiment, the present invention is not limited to this, and the embodiment or the present invention can also be applied to a solid high polymer fuel cell and other kinds of fuel cells.
All of disclosures of Japanese Patent Application No. 2006-261028 filed on Sep. 26, 2006 including specification, claims, drawings and abstract are incorporated in this specification by reference.
Although a typical embodiment has been showed and explained above, the present invention is not limited to the embodiment. Thus, the scope of the invention is limited only by the following claims.
Number | Date | Country | Kind |
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2006-261028 | Sep 2006 | JP | national |