1. Field of the Invention
The present invention relates to a fuel cell separator, and a fuel cell stack and a fuel cell system using the fuel cell separator. More particularly, the present invention relates to a passage structure at a cathode side of a separator.
2. Background Art
Recently, with the rapid widespread of portable and cordless electronic devices, as driving power sources for such electronic devices, secondary batteries having a small size, light weight and large energy density have been increasingly demanded. Furthermore, technology development has been accelerated in not only secondary batteries used for small consumer goods but also large secondary batteries for electric power storages and electric vehicles, which require durability and safety over a long period. In addition, more attention has been paid to fuel cells that can be continuously used for a long time with fuel supplied rather than secondary batteries that need charging.
A fuel cell system is provided with a fuel cell stack including a cell stack, a fuel supply section for supplying fuel to the cell stack, and an oxidizing agent supply section for supplying gas containing an oxidizing agent. The cell stack is formed by laminating membrane electrode assemblies and separators to each other, and disposing an endplate on each of the both end sides in the laminating direction. Each membrane electrode assembly is composed of an anode electrode, a cathode electrode, and an electrolyte membrane interposed between the anode and cathode electrodes.
Each of a surface of the anode-side end plate and a surface of the separator facing the anode electrode is provided with a serpentine groove in order to supply fuel to the entire surface of the anode electrode. Likewise, each of a surface of the cathode-side end plate facing the cathode electrode and a surface of the separator facing the cathode electrode is provided with a serpentine groove in order to supply gas containing an oxidizing agent to the entire surface of the cathode electrode. In general, both these grooves are formed such that they extend in the direction perpendicular to each other and they are folded back and forth (to right and left) in a meander form.
However, when liquid such as water is generated as a product at a cathode side depending on operation conditions, a passage formed by the serpentine grooves may be closed with this liquid product. Furthermore, in a case of such a passage shape, as an area of the cathode electrode becomes larger and the length of the passage becomes longer, a pressure loss in the passage is increased. Therefore, in order to supply gas containing an oxidizing agent to the downstream side, it is necessary to increase a discharging pressure of a pump as an oxidizing agent supply section. This makes it difficult to miniaturize a fuel cell system and this increases the power consumption of the pump. As a result, energy conversation efficiency of the fuel cell system is reduced.
A fuel cell separator according to the present invention includes a first surface configured to face a cathode electrode, and a second surface provided on a rear side of the first surface and configured to face an anode electrode. The separator includes a first edge, a second edge that is adjacent to the first edge, a third edge that faces the first edge and is adjacent to the second edge, and a fourth edge that faces the second edge. The first surface includes an inlet (gas inlet) provided on the first edge side, an inlet chamber linked to the inlet, a first outlet provided on the second edge side, a second outlet provided on the fourth edge side, an outlet chamber linked to the first and second outlets, a plurality of linear partition walls, and a center partition wall. The linear partition walls are provided in parallel to each other in the direction from the first edge to the third edge, and the center partition wall is provided in parallel to the linear partition walls at a center position, in the direction from the first edge to the third edge. The partition walls have the same length. Each two of the partition walls, and the center partition wall and two of the partition walls neighboring the center partition wall form a plurality of linear passages having the same width therebetween, which are linked between the inlet chamber and the outlet chamber along the direction from the first edge to the third edge. A space is provided between the center partition wall and an inner wall surface of the third edge, and the first outlet and the second outlet communicate with each other via the space.
In addition, a fuel cell stack of the present invention includes a cathode-side end plate, a membrane electrode assembly, and an anode-side end plate. The membrane electrode assembly is formed by laminating a cathode electrode that faces the cathode-side end plate, an anode electrode provided on a rear side of the cathode electrode, and an electrolyte membrane interposed between the cathode electrode and the anode electrode to each other. The anode-side end plate faces the anode electrode. The cathode-side end plate has a similar structure to that of the first surface of the separator mentioned above on a cathode-facing surface that faces the cathode electrode.
Furthermore, a fuel cell system of the present invention includes the above-mentioned fuel cell stack, a fuel supply section, and a gas supply section. A fuel passage is provided on a surface of the anode-side end plate, which faces an anode electrode, and a fuel inlet linked to the fuel passage on the edge corresponding to the third edge of cathode-side end plate. The fuel supply section is disposed on a surface side including the third edge of the cathode-side end plate of the fuel cell stack, and supplies a fuel to the fuel inlet of the anode-side end plate. The gas supply section supplies gas containing an oxidizing agent to the gas inlet of the cathode-side end plate.
Hereinafter, an embodiment of the present invention is described with reference to drawings in which a direct methanol fuel cell (DMFC) is taken as an example. Note here that the present invention is not limited to the contents described below as long as it is based on the basic features described in the present specification.
As shown in
As shown in
As shown in
Anode electrode 31 includes diffusion layer 31A, microporous layer (hereinafter, referred to as “MPL”) 31B and catalyst layer 31C, which are laminated sequentially from the separator 34 side. Cathode electrode 32 also includes diffusion layer 32A, microporous layer (hereinafter, referred to as “MPL”) 32B and catalyst layer 32C, which are laminated sequentially from the separator 34 side. Positive electrode terminal 2 is electrically connected to cathode electrode 32, and negative electrode terminal 3 is electrically connected to anode electrode 31, respectively. Diffusion layers 31A and 32A are made of, for example, carbon paper, carbon felt, carbon cloth, or the like. MPLs 31B and 32B are made of, for example, polytetrafluoroethylene or a tetrafluoroethylene-hexafluoropropylene copolymer, and carbon. Catalyst layers 31C and 32C are formed by highly diffusing a catalyst such as platinum and ruthenium suitable for each electrode reaction onto a carbon surface and by binding this catalyst with a binder. Electrolyte membrane 33 is formed of an ion-exchange membrane for allowing a hydrogen ion to permeate, for example, a perfluorosulfonic acid—tetrafluoroethylene copolymer.
End plates 17 and 18 and separator 34 are made of a carbon material or stainless steel. As shown in
As shown in
Partition walls 34E are provided in parallel to each other in the direction from first edge 134 to third edge 334, and center partition wall 34H is provided in parallel to partition walls 34E at the center position, in the direction from first edge 134 to third edge 334. Partition walls 34E have substantially the same length. Each two of partition walls 34E, or center partition wall 34H and two partition walls 34E neighboring center partition wall 34H form a plurality of linear passages 34D having the same width, which are linked between inlet chamber 345 and outlet chamber 346 along the direction from first edge 134 to third edge 334.
A space is provided between center partition wall 34H and an inner wall surface of third edge 334, and first outlet 344A and second outlet 344B communicate with each other via the space. If center partition wall 34H is linked to third edge 334 to divide outlet chamber 346 into two portions, produced water does not easily flow out from one of the divided portions of outlet chamber 346 when fuel cell stack 1 is inclined. However, thanks to the structure in which a space is provided between center partition wall 34H and third edge 334, produced water can be exhausted from any of first outlet 344A and second outlet 344B. Therefore, the produced water does not remain in outlet chamber 346 and does not close the passage. Thus, even when fuel cell stack 1 is disposed in such a manner that second edge 234 is positioned higher than fourth edge 434 or second edge 234 is positioned lower than fourth edge 434 positioned, water is not accumulated in a corner portion formed by center partition wall 34H and third edge 334. The water flows in the direction of the gravity through the space between center partition wall 34H and third edge 334. In this way, water is exhausted from any one of first outlet 344A provided on second edge 234 and second outlet 344B provided on fourth edge 434. Therefore, even when fuel cell stack 1 is placed on an inclined place, stable electric generation can be maintained.
It is preferable that the plurality of partition walls 34E are disposed to be displaced with respect to each other in the direction from first edge 134 to third edge 334 such that outlet chamber 346 is the smallest (narrowest) at the center portion of third edge 334 and gradually becomes larger toward first outlet 344A and second outlet 344B, respectively. That is to say, the plurality of partition walls 34E are formed so as to sandwich center partition wall 34H in substantially an equal interval and in substantially the same length, and form a plurality of linear passages 34D together with center partition wall 34H. It is preferable that outlet chamber 346 is formed at the end side of partition walls 34E and center partition wall 34H, and that outlet chamber 346 is widened in the direction toward first outlet 344A and second outlet 344B.
Similarly, a cathode-facing surface of cathode-side end plate 18 has gas inlets (hereinafter, referred to as “inlet”) 183A and 183B, inlet chamber 185, first outlet 184A, second outlet 184B, outlet chamber 186, a plurality of linear partition walls 18E, and center partition wall 18H. Inlets 183A and 183B are provided on first edge 118, and inlet chamber 185 is linked to inlets 183A and 183B. First outlet 184A is provided on second edge 218, and second outlet 184B is provided on fourth edge 418. Outlet chamber 186 is linked to first outlet 184A and second outlet 184B.
Partition walls 18E are provided in parallel to each other in the direction from first edge 118 to third edge 318, and center partition wall 18H is provided in parallel to partition walls 18E at the center position, in the direction from first edge 118 to third edge 318. Partition walls 18E have substantially the same length. Each two of partition walls 18, and center partition wall 18H and two partition walls 18E neighboring center partition wall 18H form a plurality of linear passages 18D having the same width, which are linked between inlet chamber 185 and outlet chamber 186 along the direction from first edge 118 to third edge 318. A space is provided between center partition wall 18H and an inner wall surface of third edge 318, and first outlet 184A and second outlet 184B communicate with each other via the space.
It is preferable that the plurality of partition walls 18E are disposed to be displaced with respect to each other in the direction from first edge 118 to third edge 318 such that outlet chamber 186 is the smallest at the center portion of third edge 318 and gradually becomes larger toward first outlet 184A and second outlet 184B. That is to say, the plurality of partition walls 18E are formed so as to sandwich center partition wall 18H in substantially an equal interval and in substantially the same length, and form a plurality of linear passages 18D together with center partition wall 18H. It is preferable that outlet chamber 186 is formed at the end side of partition walls 18E and center partition wall 18H, and that outlet chamber 186 is widened in the direction toward first outlet 184A and second outlet 184B.
As shown in
Inlets 343A, 343B, 183A, and 183B are provided on the first side surface of cell stack 16 on which first plate spring 11 and second plate spring 12 are not placed. The first side surface is parallel to the laminate direction. The first side surface includes first edges 134 and 118. On the other hand, first outlets 344A and 184A are provided on the second side surface on which first plate springs 11 are applied. The second side surface includes second edges 234 and 218. Furthermore, second outlets 344B and 184B are provided on the fourth side surface on which second plate springs 12 dare applied. The fourth side surface includes fourth edges 434 and 418.
On the other hand, as shown in
Also on an anode-facing surface of anode-side end plate 17, similar to
As shown in
The dimension of plane portions 34A and 17A in the laminating direction is larger than the thickness of a portion of separator 34 where separators 34 sandwich MEA 35 separator 34 and anode-side end plate 17 sandwich MEA 35.
Backing plate 14 is disposed at the anode electrode 31 side in cell stack 16, and backing plate 15 is disposed at the cathode electrode 32 side. Backing plates 14 and 15 are made of electrically-insulating resin, ceramic, or resin containing a glass fiber, a metal plate coated with an electrically-insulating membrane, or the like.
First plate spring 11 and second plate spring 12 fasten cell stack 16 with the spring elastic force thereof via backing plates 14 and 15. Second plate spring 12 is disposed so as to face first plate spring 11. First plate spring 11 and second plate spring 12 are made of, for example, a spring steel material.
Next, an operation in fuel cell stack 1 is briefly described. As shown in
On the other hand, oxygen contained in the air supplied to cathode electrode 32 is diffused through diffusion layer 32A to the entire surface of MPL 32B. The oxygen further passes through MPL 32B and reaches catalyst layer 32C. Methanol that reaches catalyst layer 31C reacts as in formula (1), and oxygen that reaches catalyst layer 32C reacts as in formula (2).
CH3OH+H2O→CO2+6H++6e− (1)
3/2O2+6H++6e−→3H2O (2)
As a result, electric power is generated, as well as carbon dioxide is generated at the anode electrode 31 side, and water is generated at the cathode electrode 32 side as reaction products, respectively. Carbon dioxide is exhausted from fuel outlets 172 and 342 to the outside of fuel cell stack 1. Gases such as nitrogen that do not react in cathode electrode 32 and unreacted oxygen are also exhausted to the outside of fuel cell stack 1. Note here that since not all methanol in the aqueous solution react at the anode electrode 31 side, the exhausted aqueous solution is generally allowed to return to fuel pump 5 as shown in
In the embodiment, cell stack 16 is fastened by first plate spring 11 and second plate spring 12 via backing plates 14 and 15. First plate spring 11 and second plate spring 12 fasten cell stack 16 extremely compactly along the outer shape of cell stack 16 as shown in
Furthermore, in a case in which bolts and nuts are used for fastening, a pressing point is provided at the outside of cell stack 16. However, first plate spring 11 and second plate spring 12 have a pressing point in a relatively central portion in cell stack 16. Therefore, pressing power works in cell stack 16 uniformly in the planar direction of backing plates 14 and 15. With such a pressing power, entire cell stack 16 can be fastened uniformly. Thus, the electrochemical reactions expressed by the formulae (1) and (2) proceed uniformly in the planar direction of MEA 35. As a result, current-voltage characteristics of fuel cell stack 1 are improved.
Next, an effect of a passage structure provided on a first surface of separator 34 and a cathode facing surface of cathode-side end plate 18 is described. Herein, as a representative example, separator 34 is described. As mentioned above, partition walls 34E and center partition wall 34H form a plurality of linear passages 34D having substantially the same width, which are linked between inlet chamber 345 and outlet chamber 346 along the direction from first edge 134 to third edge 334. Therefore, the main direction in which air flows is linear one direction. That is to say, bending portions are reduced so as to increase the total cross-sectional area, and thus to reduce a pressure loss as compared with a serpentine-shaped passage. Moreover, even when water as a reaction product is generated inside linear passages 34D, it easily moves toward outlet chamber 346 by the air supplied from inlet chamber 345.
Furthermore, a plurality of partition walls 34E have substantially the same length. Therefore, linear passages 34D other than those neighboring center partition wall 34H have substantially the same length, and the air resistance is also substantially the same. Therefore, substantially the same amount of air flows in each linear passage 34D. As a result, in the direction parallel to first edge 134, air can be supplied uniformly.
Moreover, the plurality of partition walls 34E are disposed to be displaced with respect to each other in the direction from first edge 134 to third edge 334 such that outlet chamber 346 becomes larger gradually toward first outlet 344A and second outlet 344B. Therefore, in outlet chamber 346, since the air resistance is reduced from the center portion of third edge 334 toward first outlet 344A and second outlet 344B, and the direction toward first outlet 344A or second outlet 344B is the same direction in each linear passage 34D, smooth air flow can be formed. Therefore, produced water can be allowed to flow to first outlet 344A or second outlet 344B with a small air flow pressure.
It is preferable that the distance by which two of neighboring partition walls 34E in the plurality of partition walls 34E are displaced from each other in the direction from first edge 134 to third edge 334 is constant. Thus, the end portions of partition walls 34E at the outlet chamber 346 side are linearly aligned. Therefore, a cross-sectional area of outlet chamber 346 is in proportion to the moving distance from the center portion of third edge 334 to first outlet 344A or second outlet 344B. As mentioned above, air flows in each linear passage 34D in substantially the same air volume. Therefore, outlet chamber 346 can receive such exhausted gas smoothly.
As shown in
Furthermore, as shown in
Furthermore, protrusions 34F are provided in inlet chamber 345. Protrusion 34F promotes diffusion of air entering from inlets 343A and 343B inside inlet chamber 345. Therefore, substantially the same amount of air can be allowed to flow in each linear passage 34D reliably.
Furthermore, protrusions 34G are provided in outlet chamber 346. Protrusion 34G promotes flow of water generated in linear passages 34D and pushed out from linear passages 34D toward first outlet 344A or second outlet 344B in outlet chamber 346. That is to say, when a water droplet attached to one protrusion 34G expands (extends) toward a downstream side (outlet side) by an air flow pressure, it is brought into contact with next protrusion 34G and moves easily between protrusions 34G.
Furthermore, similar to partition walls 34E, when protrusions 34F and 34G are formed at such a height that they are brought into contact with cathode electrode 32, a conducting area between MEAs 35 is increased, which is advantageous in terms of current collection.
Also in cathode-side end plate 18, similarly, protrusions 18F are provided in inlet chamber 185, and protrusions 18G are provided in outlet chamber 186.
Furthermore, it is preferable that the surfaces of protrusions 34G, 18G and partition walls 34E are treated to have a hydrophilic property. Thus, the produced water is not easily formed into a spherical water droplet, and the produced water can be easily exhausted.
Next, connection between fuel cell stack 1 and fuel pump 5 is described with reference to
As shown in
With this structure, even if thin anode-side end plate 17 and separator 34 are used, by securely carrying out sealing with the use of plane portions 17A and 34A, the fuel cell stack can be connected to fuel pump 5. This makes it possible to prevent fuel from leaking at the connection portions.
As shown in
Furthermore, it is further preferable that plane portion 17A and plane portion 34A or plane portions 34A are provided on the same plane. By providing plane portion 17A and plane portion 34A on the same plane in which they are displaced from each other in the direction perpendicular to the laminating direction, fuel discharging sections 51A and 51B may be provided on the same plane. Thus, fuel discharging sections 51A and 51B can be sealed, reliably.
Furthermore, it is preferable that fuel pump 5 is capable of individually controlling the flow rates of fuel discharged from fuel discharging sections 51A and 51B, respectively. By using such a fuel pump 5, it is possible to supply fuel to each unit cell at an optimum flow rate. Since there is a variation in the electromotive force and/or a pressure loss of a flow passage among unit cells, it is preferable that the flow rate of the fuel is controlled for each unit cell.
Thus, fuel pump 5 forming a fuel supply section is attached to the third side surface including third edge 318 of cathode-side end plate 18 and third edge 334 of separator 34. Accordingly, a fuel cell system can be reduced in size. In the above description, an example is described in which fuel inlets 341 and 171 are provided in plane portions 34A and 17A. However, a fuel pump may be connected to a fuel passage by any other configurations. For example, a through hole is provided in the thickness direction of separator 34 from through hole 34C connected to fuel passage 34B, and these through-holes are allowed to communicate with each other in the laminating direction of cell stack 16. Then, fuel may be supplied from a fuel pump to the thus formed communicating tube. Such a configuration is possible because neither gas inlet nor gas outlet is provided on the third edge 334 side. In any case, when a fuel inlet is provided on the third side surface side and fuel pump 5 is disposed on the third side surface side, a fuel cell system can be reduced in size.
Next, the connection between fuel cell stack 1 and air pump 6 is described with reference to
Air pump 6 forming a gas supply section has gas discharging section 6A as shown in
On the other hand, seal member 62 is attached to the first side surface of cell stack 16 as shown in
Integrated member 61 is attached to fuel cell stack 1 with seal member 62 sandwiched therebetween by screwing screws 65 into screw holes 67 provided on backing plates 14 and 15. In this state, seal member 62 separates inlets 183A, 183B, 343A, and 343B from fuel outlets 172 and 342. Furthermore, seal member 62 connects gas discharging section 73A to inlets 183A and 343A, gas discharging section 73B and inlets 183B and 343B, respectively. Therefore, air sent from air pump 6 is supplied to inlets 183A, 183B, 343A, and 343B. Furthermore, seal member 62 binds receiver section 74 to fuel outlets 172 and 342.
By using integrated member 61 and seal member 62 in this way, an air introducing passage and a fuel side exhaust passage can be formed on the first side surface in compact in size. As a result, a fuel cell system can be reduced in size.
In the above description, a configuration is described in which a plurality of MEAs 35 are used and separator 34 is interposed between MEAs 35, end plates 17 and 18 are disposed on both ends in the laminating direction so as to form cell stack 16, and backing plates 14 and 15 are further disposed on the outside end plates 17 and 18. However, the present invention is not limited to this configuration. A single MEA 35 may be sandwiched by end plates 17 and 18 from the both sides in the laminating direction, and MEA 35 and end plates 17 and 18 may be fastened in the laminating direction in MEA 35 by only first plate spring 11. In this case, it is preferable that first plate spring 11 is formed so as to press the vicinity of the center part of end plates 17 and 18. Needless to say, in this configuration, second plate spring 12 may further be used. Furthermore, in
Furthermore, without using backing plates 14 and 15, end plates 17 and 18 may be directly sandwiched by first plate spring 11 and second plate spring 12. In this case, an insulating film is formed inside the C-shaped cross section of each of first plate spring 11 and second plate spring 12 so that first plate spring 11 does not cause short circuit. Furthermore, fastening sections (for example, screw hole 67) between fuel pump 5 and integrated member 61 are provided on end plates 17 and 18. That is to say, backing plates 14 and 15 are not essential.
However, it is preferable that backing plates 14 and 15 are provided and that backing plates 14 and 15 are formed of different materials from those of end plates 17 and 18. Thus, it is possible to optimize backing plates 14 and 15 that directly receive a pressing force of first plate spring 11, and end plates 17 and 18 that also function as flow passages of fuels and air. For example, by forming backing plates 14 and 15 with materials harder than end plates 17 and 18, it is possible to suppress the deformation of backing plates 14 and 15 due to the pressing force of first plate spring 11. As a result, a unit cell of fuel cell or a cell stack can be fastened more uniformly in the planner direction of MEA 35. Furthermore, by forming backing plates 14 and 15 with an insulating material, it is not necessary to consider short circuit due to arm sections of first plate spring 11.
In this embodiment, cell stack 16 is fastened by using first plate spring 11 and second plate spring 12, and fuel and air are supplied from facing side surfaces that are not fastened by first plate spring 11 and second plate spring 12. However, the present invention is not limited to this configuration. When second plate spring 12 is not used, a side surface, which is covered with second plate spring 12 in this embodiment, may be used for supplying fuel and air. Furthermore, when a pair of backing plates are fastened by, for example, a bolt, without using first plate spring 11 and second plate spring 12, any side surfaces may be used for supplying fuel and air.
In the embodiment, DMFC is described as an example. However, the configuration of the present invention can be applied to any fuel cells using a power generation element that is the same as cell stack 16. For example, the configuration of the present invention may be applied to a so-called polymer solid electrolyte fuel cell and a methanol modified fuel cell, which use hydrogen as fuel. However, DMFC is operated at a relatively low temperature and produced water is easily aggregated in the passage. Therefore, the present invention is particularly effective in DMFC.
In the above description, inlets 183A and 183B are formed on first edge 118 of end plate 17, first outlet 184A is formed on second edge 218, and second outlet 184B is formed on fourth edge 418. Similarly, inlets 343A and 343B are formed on first edge 134 of separator 34, first outlet 344A is formed on second edge 234, and second outlet 344B is formed on fourth edge 434. These inlet and outlets faces out sides of cell stack 16 on the respective edges. However, the present invention is not limited to this structure. In other words, it is not necessary to provide the gas inlets on the first edge, the first outlet on the second edge, and the second outlet on the fourth edge. For example, a gas inlet can be formed as a through hole extending along a thickness direction of end plate 18 and separator 34 at a vicinity of each of the first edges. In this case, a tube is inserted in the through holes so that the cathode-facing surface of end plate 18 and the first surface of each of separator 34 communicate to each other, the tube is extended to the underside of cell stack 16 and gas including oxidant can be supplied from the extended portion. The first and second outlets can be formed in the same manner. Thus, it is acceptable that the gas inlets are provided at the first edge sides, the second outlets are provided at the second edge sides, and the second outlets are provided at the fourth edge sides.
As mentioned above, separator 34 includes a first surface configured to face cathode electrode 32 and a second surface provided on a rear side of the first surface and configured to face anode electrode 31. Furthermore, separator 34 includes first edge 134, second edge 234 that is adjacent to first edge 134, third edge 334 that faces first edge 134 and is adjacent to second edge 234, and fourth edge 434 that faces second edge 234 so that separator 34 is defined of a first edge side along first edge 134, a second edge side along second edge 234, a third edge side along third edge 334, and a fourth edge side along fourth edge 434. The first surface includes inlets 343A and 343B provided at the first edge 134 side, inlet chamber 345, first outlet 344A provided at the second edge 234 side, second outlet 344B provided at the fourth edge 434 side, outlet chamber 346, a plurality of linear partition walls 34E, and center partition wall 34H. Inlet chamber 345 is linked to inlets 343A and 343B, and outlet chamber 346 is linked to first outlet 344A and second outlet 344B.
Partition walls 34E are provided in parallel to each other in the direction from first edge 134 to third edge 334, and center partition wall 34H is provided in parallel to partition walls 34E at the center position, in the direction from first edge 134 to third edge 334. A plurality of partition walls 34E have substantially the same length. Each two of partition walls 34E, or center partition wall 34H and two partition walls 34E neighboring center partition wall 34H form a plurality of linear passages 34D having the same width and being linked between inlet chamber 345 and outlet chamber 346 along the direction from first edge 134 to third edge 334. A space is provided between center partition wall 34H and an inner wall surface of third edge 334, and first outlet 344A and second outlet 344B communicate with each other via the space. Thus, regardless of the inclined direction of fuel cell stack 1, water produced from the entire first surface can be exhausted from at least one of first outlet 344A and second outlet 344B.
Furthermore, it is preferable that partition walls 34E are disposed to be displaced with respect to each other in the direction from first edge 134 to third edge 334 such that outlet chamber 346 is the smallest at the center portion of third edge 334 and it gradually becomes larger toward first outlet 344A and second outlet 344B.
With this passage configuration, even with a small air flow pressure, produced water can be smoothly exhausted from linear passage 34D by the flow of air. Accordingly, the reduction of output due to closing of the passage by the produced water can be suppressed. Alternatively, an operation can be carried out with a small flowing pressure.
It is preferable that the distance by which two neighboring partition walls 34E in the plurality of partition walls 34E are displaced in the direction from first edge 134 toward third edge 334 is constant. Thus, the flow of air becomes smoother.
Furthermore, it is preferable that a plurality of inlets 343A and 343B are provided at first edge 134 and are linked to inlet chamber 345. Thus, air can be easily blown to each linear passage 34D more uniformly.
Furthermore, it is preferable that center partition wall 34H is linked to the inner wall surface of first edge 134 so that inlet chamber 345 is divided into a first inlet chamber and a second inlet chamber at the center portion of first edge 134, and inlets 343A and 343B are linked to the first inlet chamber and the second inlet chamber, respectively. Thus, air can be easily blown to each linear passage 34D more uniformly.
Furthermore, the fuel cell stack includes cathode-side end plate 18, membrane electrode assembly 35, and anode-side end plate 17. Membrane electrode assembly 35 is formed by laminating cathode electrode 32, electrolyte membrane 33 and anode electrode 31 to each other. Cathode electrode 32 faces cathode-side end plate 18, and anode electrode 31 is provided at the rear side with respect to cathode electrode 32. Electrolyte membrane 33 is interposed between cathode electrode 32 and anode electrode 31. Cathode-side end plate 18 has a passage configuration similar to that of the first surface of the above-mentioned separator 34 on a cathode-facing surface that faces cathode electrode 32. With this configuration, produced water can be exhausted smoothly by an air flow passage structure formed in cathode-side end plate 18.
Furthermore, the fuel cell system according to this embodiment includes the above-mentioned fuel cell stack, a fuel supply section including fuel pump 5, and a gas supply section including air pump 6. Fuel passage 17B is provided on a surface of anode-side end plate 17, which faces anode electrode 31, and fuel inlet 171 linked to fuel passage 17B is provided on the edge side corresponding to the third edge 318 side of cathode-side end plate 18. The fuel supply section is disposed on the surface side including third edge 318 of cathode-side end plate 18 of the fuel cell stack and supplies fuel to fuel inlet 171 of anode-side end plate 17. The gas supply section supplies gas that contains an oxidizing agent to inlets 343A and 343B of cathode-side end plate 18. With this configuration, in addition to the effect of the above-mentioned fuel cell stack, a fuel cell system can be reduced in size.
Alternatively, fuel cell stack 1 includes, in addition to the above-mentioned configuration, first and second membrane electrode assemblies 35, and separator 34 inserted between first and second membrane electrode assemblies 35. The configuration of separator 34 is the same as mentioned above. That is to say, separator 34 includes first edge 134, second edge 234 and third edge 334 in positions corresponding to first edge 118, second edge 218 and third edge 318 of cathode-side end plate 18, respectively. In this configuration, with an air passage structure formed on separator 34 or cathode-side end plate 18, produced water can be exhausted smoothly.
Furthermore, also in a fuel cell system using fuel cell stack 1, in addition to the above-mentioned effect of fuel cell stack 1, the fuel cell system can be reduced in size.
As mentioned above, in the fuel cell stack and the fuel cell system using the fuel cell separator of the present invention, a liquid product at the cathode electrode side can be exhausted from at least one of the first outlet and the second outlet regardless of the inclined direction of the fuel cell stack. Therefore, the reduction of output due to closing of the passage by the produced water can be suppressed. Alternatively, an operation can be carried out with a small flowing pressure. Such a fuel cell stack and a fuel cell system using the same are useful as power sources for small electronic devices.
Number | Date | Country | Kind |
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2010-175952 | Aug 2010 | JP | national |