The present invention relates to a fuel cell assembly structure, and in particular to a pressure-supporting assembly structure for a fuel cell stack.
Fuel cells are a device that makes use of electrochemical reaction between a fuel containing hydrogen and air to generate electrical power and water. As to the operation principle of the fuel cell, taking proton exchange membrane fuel cell (PEMFC) as an example, the fuel cell comprises a plurality of fuel cell units each comprising a proton exchange membrane set at a center and two catalyst layers arranged on opposite sides and further comprising a gas diffusion layer (GDL) set outside each catalyst layer and an anode bipolar plate and a cathode bipolar plate respectively set on the outer sides, all the components being tightly fixed together with a predetermined contact pressure therebetween to form a single fuel cell unit.
To carry out the electrochemical reaction by the fuel cell to convert chemical energy into electric energy, the pressure of the fuel cell stack must be maintained within a fixed range to avoid excessively high contact resistance that affects the conversion efficiency of the fuel cell.
In practical applications of the fuel cell, in order to obtain sufficient electrical power, a plurality of fuel cell units is stacked and connected serially to form a fuel cell stack, opposite ends of which in the longitudinal direction are respectively provided with two end plates and a plurality of tie rods extending through circumferential edges of the two end plates that fix the fuel cell stack between the end plates.
U.S. Pat. No. 5,993,987 discloses a compression band for electrochemical fuel cell stack, wherein the fuel cell stack comprises a plurality of fuel cell assemblies that are interposed between a pair of end plate assemblies. The pair of end plate assemblies includes a first end plate and a second end plate. Each single fuel cell assembly includes an anode layer and a cathode layer.
The end plate assemblies further comprise a resilient compression assembly that comprises an elongate compression band circumscribing in a single pass the first and second end plate assemblies to cause the first and second end plate assemblies to apply a compression force to the fuel cell stack thereby securely holding the fuel cell assemblies of the fuel cell stack. Such an arrangement, although facilitating assembling operation, shows various drawbacks.
First of all, to assemble the components of the known fuel cell stack discussed above, if an excessive contact pressure is applied to the individual fuel cell assembly, the fuel cell assembly may undergo deformation or warping, and even destruction of the construction thereof. Particularly, when the fuel cell stack is subjected to unduly or uneven distribution of contact pressure, the performance of the individual fuel cell units is affected. In case of insufficient contact pressure, the engagement tightness between the fuel cell assemblies may be poor, leading to leakage of water or gas and causing increased contact resistance between layers of the fuel cell stack, and as a consequence, the performance of the fuel cell stack deteriorates.
Further, in respect of mechanical strength, the individual fuel cell assembly contained in the fuel cell stack has a poor pressure resistance, so that in practical application, an additionally provided enclosure and protection structure, such as a protection frame or a protection shell, must be employed to protect the stacked components of a completely assembled fuel cell stack, otherwise the fuel cell stack may be susceptible to risks of being damaged, distortion and deformation when impacted or hit.
Thus, an objective of the present invention is to provide a pressure-supporting assembly structure for a fuel cell stack, which offers certain protection to the components of the fuel cell stack and simplifies maintenance and repairing.
Another objective of the present invention is to provide a pressure-supporting assembly structure for a fuel cell stack, which provides an optimum contact pressure between individual fuel cell units of the fuel cell stack.
A further objective of the present invention is to provide a pressure-supporting assembly structure for a fuel cell stack, which adjusts the contact pressure between fuel cell units and end plates of the fuel cell stack so as to make the application of the fuel cell flexible.
The technical solution that the present invention adopts to overcome the above discussed problems is a pressure-supporting structure for a fuel cell stack, comprising a fuel cell stack, a first pressure-supporting end plate assembly, a first current collector plate, a second pressure-supporting end plate assembly, a second current collector plate, a pressure-supporting structure, and a pressure-applying structure. The fuel cell stack comprises a first electrode side, a second electrode side and at least one fuel cell unit. The first pressure-supporting end plate assembly is coupled to the first electrode side of the fuel cell stack through a first end plate and the first current collector plate, and the second pressure-supporting end plate assembly is coupled to the second electrode side of the fuel cell stack through a second end plate and the second current collector plate.
The pressure-applying structure is comprised of a pressure-applying plate and a pair of side plates extending from opposite side edges of the pressure-applying plate. The two side plates form an open end therebetween. When the fuel cell stack, the first pressure-supporting end plate assembly, the first current collector plate, the second pressure-supporting end plate assembly, the second current collector plate, and the pressure-supporting structure are assembled together, the pressure-applying plate of the pressure-applying structure abuts against a surface of the second end plate of the second pressure-supporting end plate assembly with the open end thereof located on opposite sides of the first end plate and fixed to a coupling section of the first end plate through a positioning structure.
The pressure-supporting structure is interposed between the first end plate and the coupling section and applies a pressure to the fuel cell stack in a direction from the first pressure-supporting end plate assembly toward the second pressure-supporting end plate assembly in order to provide the requisite contact pressure to each individual fuel cell unit of the fuel cell stack.
With the technical solution adopted in the present invention, a modularized arrangement of the fuel cell stack assembly structure is provided, which effectively enhances the assembling efficiency of the fuel cell stack, whereby when abnormality or damage occurs in the assembly structure of the present invention, it only needs to replace the problematic fuel cell unit and the drawbacks that the conventional techniques encountered by replacement of the whole fuel cell stack that inevitably increases the costs can be eliminated.
For the structural arrangement, the present invention employs only a single pressure-applying structure having an open end, together with a plurality of resilient elements assembled inside the assembly structure, to fulfill the objective of supplying a requisite pressure to the fuel cell stack. Further, such an arrangement is capable of uniformly applying pressure, so that the optimum contact pressure can be provided between the fuel cell units of the fuel cell stack. Problems of for example water leakage, gas leakage, and increased contact resistance between layers of the fuel cell stack resulting from poor engagement tightness of the fuel cell stack caused by insufficient contact pressure, or problems of deformation and warping of the individual fuel cell units or even destruction of the construction of the fuel cell stack caused by excessive pressure that lead to deterioration of fuel cell performance occurring in the conventional techniques can thus be eliminated. Other conventional measures, such as tie rod, are also problematic to the assembling of the fuel cell stack.
Further, in the present invention, the first pressure-supporting end plate assembly and the second pressure-supporting end plate assembly coupled to the two electrode sides of the fuel cell stack are both provided with cooling water inlet and outlet ports and hydrogen inlet and outlet ports, whereby the contact area for reaction is increased, the conductivity and permeability of the fuel cells stack are enhanced, and thus the performance of the fuel cell stack is improved.
Further, the pressure-applying structure can protect all the related structures of the fuel cell stack and provide certain protection to each related structure of the fuel cell to avoid damage, distortion, or detachment of the fuel cell stack caused by external impact or hit.
The present invention will be, apparent to those skilled in the art by reading the following description of preferred embodiments thereof with reference to the drawings, in which:
With reference to the drawings and in particular to
The first electrode side 11 of the fuel cell stack 1 is coupled to a first pressure-supporting end plate assembly 2, with a first current collector plate 26 positioned therebetween. The first pressure-supporting end plate assembly 2 comprises a first end plate 20 and a coupling section 21, wherein the coupling section 21 has opposite side walls each forming a row of apertures 211, 212.
The first end plate 20 and the coupling section 21 of the first pressure-supporting end plate assembly 2 are provided therebetween a pressure-supporting structure 3 (see
Also referring to
The second electrode side 12 of the fuel cell stack 1 is coupled to a second pressure-supporting end plate assembly 4 with a second current collector plate 49 positioned therebetween. The second pressure-supporting end plate assembly 4 comprises a second end plate 40, which comprises a second end plate surface 41, a first side face 42, a second side face 43, a third side face 44, and a fourth side face 45. The first side face 42 and the second side face 43 respectively form corresponding cooling water inlet and outlet ports 46a, 46b and corresponding hydrogen inlet and outlet ports 47a, 47b. The third side face 44 and the fourth side face 45 respectively form air inlet and outlet ports 48a, 48b.
To assemble the above discussed structure, a pressure-applying structure 5 is employed to combine and retain the fuel cell stack 1, the first pressure-supporting end plate assembly 2, the first current collector plate 26, the pressure-supporting structure 3, the second pressure-supporting end plate assembly 4, and the second current collector plate 49 together. In the instant embodiment, the pressure-applying structure 5 is comprised of a pressure-applying plate 51 and a pair of side plates 52, 53 extending from opposite side edges of the pressure-applying plate 51. The two side plates 52, 53 form an open end 54 therebetween and each forms, at a location close to the open end 54, a row of positioning structures 521, 531 corresponding to the coupling section 21 of the first end plate 20. The positioning structures can be coupling holes.
As shown in
By using proper clamping jigs, the fuel cell stack 1, the first pressure-supporting end plate assembly 2, the first current collector plate 26, the pressure-supporting structure 3, the second pressure-supporting end plate assembly 4, the second current collector plate 49, and the pressure-applying structure 5 can be assembled together with (see
In this way, the pressure-supporting structure 3 that is interposed between the first end plate 20 and the coupling section 21 of the first pressure-supporting end plate assembly 2 applies, via the first pressure-supporting end plate assembly 2, a pressure to the fuel cell stack 1 in a direction toward the second pressure-supporting end plate assembly 4 to provide the requisite contact pressure for individual fuel cell units 13.
Referring to
Referring to
When the fuel cell stack 1, the first pressure-supporting end plate assembly 2, the first current collector plate 26, the pressure-supporting structure 3, the second pressure-supporting end plate assembly 4, the second current collector plate 49, the pressure-applying structure 5, and the positioning bars 7, 7a are assembled together by using a proper clamping jig, a plurality of fasteners 6a are set to engage a coupling section 21a of the first pressure-supporting end plate assembly 2 through the positioning structures 521, 531 of the retainers 57, 58. Consequently, the resilient elements 32 that are interposed between the first end plate 20 and the coupling section 21a of the first pressure-supporting end plate assembly 2 may apply, via the first pressure-supporting end plate assembly 2, a pressure to the fuel cell stack 1 in a direction toward the second pressure-supporting end plate assembly 4. By adjusting the depth of the fasteners 6a set in the positioning structures 521, 531, the contact pressure applied between the fuel cell units 13 and the two end plates 20, 40 can be properly adjusted. Certainly the pressure-applying structure 5 of the instant embodiment can be modified to comprise the support flanges as discussed with reference to
As shown in the drawings, the retainers 57, 58 that are set at the free ends of the two side plates 52, 53 are respectively provided with protective covers 8, 8a for protection of the fasteners 6a that are set in the positioning structures 521, 531.
Referring to
Again, the assembling process is the same as what discussed previously and no repeat description will be given here. When the pressure-applying structure 5a and other components of the present invention are assembled together, the pressure-supporting structure 3a that is interposed between the pressure-applying structure 5a and the second pressure-supporting end plate assembly 4 applies a pressure to the fuel cell stack 1 in a direction from the second pressure-supporting end plate assembly 4 toward the first pressure-supporting end plate assembly 2 to provide the requisite contact pressure for individual fuel cell units 13.
Referring to
Referring to
As shown in the drawings, the pressure-applying structure 5b is comprised of a pair of side plates 52b, 53b each forming, at opposite ends thereof, positioning structures that correspond to the coupling section 21 of the first end plate 20 and the connection section 421 of the second end plate 40a. In the instant embodiment, the positioning structures that are formed on the side plates 52b, 53b each comprise a row of coupling holes 521b, 531b, or a row of connecting holes 527, 536.
During the process of sequentially assembling the above described structure, the connecting holes 527, 536 of the side plates 52b, 53b are respectively connected to the connection sections 421 on the two side faces of the second end plate 40a. A plurality of fasteners 6 extends through the coupling holes 521b, 531b of the side plates 52b, 53b to engage the apertures 211, 212 of the coupling section 21 of the first end plate 20.
When the fuel cell stack 1, the first pressure-supporting end plate assembly 2, the first current collector plate 26, the pressure-supporting structure 3, the second pressure-supporting end plate assembly 4a, the second current collector plate 49a, and the pressure-applying structure 5b are assembled together by using a proper clamping jig, the pressure-supporting structure 3 that is interposed between the first end plate 20 and the coupling section 21 of the first pressure-supporting end plate assembly 2 may apply, via the first pressure-supporting end plate assembly 2, a pressure to the fuel cell stack 1 in a direction toward the second pressure-supporting end plate assembly 4a to provide the requisite pressure between the fuel cell units 13. Again, the pressure-supporting structure 3 can adopt the same design as the second pressure-supporting end plate assembly 4; the ends of the two side plates 52b, 53b may form support flanges as shown in
Although the present invention has been described with reference to the preferred embodiments thereof, it is apparent to those skilled in the art that a variety of modifications and changes may be made without departing from the scope of the present invention which is intended to be defined by the appended claims.
Number | Date | Country | Kind |
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97105740 | Feb 2008 | TW | national |