1. Field of the Invention
Priority is claimed on Japanese Patent Application No. 2003-398917, filed Nov. 28, 2003, the contents of which are incorporated herein by reference.
The present invention relates to a fuel cell system having an anode gas supply device which supplies hydrogen to an anode electrode, and a cathode gas supply device which drives a compressor using electric power generated by the fuel cell, and supplies pressurized reaction gas to the cathode electrode. The present invention also relates to a control method for a fuel cell.
2. Description of Related Art
Recently, the development of fuel cell vehicles using electricity generated by a fuel cell is proceeding.
As this type of fuel cell vehicle, there is one where an anode gas supply device which supplies hydrogen to an anode electrode, and a compressor which supplies reaction gas to a cathode electrode are mounted within a vehicle, and hydrogen is supplied to the anode electrode and reaction gas to the cathode electrode to generate electricity. In practice, since electric power is required to drive the compressor, a part of the electric power generated by the fuel cell is consumed by the compressor. Moreover, since the electric power consumption of the compressor increases accompanying an increase in the electric power generated, it is not always efficient to increase the electric power generated to an unlimited extent. From this point of view, in Japanese Patent Application Unexamined Publication No. 8-45525, a technique is proposed to set the cathode pressure in accordance with the target generated current, so that the electric power generation efficiency of the fuel cell (overall efficiency in consideration of electric power consumption of the compressor) becomes a maximum.
However, the power generation efficiency of the fuel cell is insufficient if only the target generated current is considered, and it varies in accordance with environmental factors such as ambient temperature and pressure and the like. Therefore, there is the problem that in control with the aforementioned conventional technology, generation of electric power at sufficient efficiency is not possible in some cases.
It is an object of the present invention to provide a fuel cell system whereby electric power can be generated efficiently in accordance with the ambient environment. It is another object of the present invention to provide a control method for a fuel cell whereby electric power can be generated efficiently in accordance with the ambient environment.
In order to attain the above object, according to an aspect of the present invention, there is provided a fuel cell system including: a fuel cell having an anode electrode and a cathode electrode, the fuel cell generating electricity by supplying hydrogen to the anode electrode, and a reaction gas to the cathode electrode; an anode gas supply device which supplies hydrogen to the anode electrode; and a cathode gas supply device which drives a compressor using electric power generated by the fuel cell, and supplies the reaction gas pressurized to the cathode electrode, comprising: a target pressure setting device (for example, step S04 in the embodiment) which sets a target value for cathode pressure of the fuel cell; a correction device (for example, step S06 in the embodiment) which corrects the target value in accordance with atmospheric pressure; and a control device (for example, step S12 in the embodiment) which controls the cathode pressure of the fuel cell to the corrected target value.
According to the thus constructed fuel cell system, since the target value can be corrected in accordance with atmospheric pressure being a cause of variation in the electric power consumption of the compressor, then even when the atmospheric pressure varies, the electric power consumption of the compressor can be suppressed, and a decrease in external output can be prevented.
Preferably, in the fuel cell system as mentioned above, the correction device decreases the target value when a detected atmospheric pressure decreases.
According to the thus constructed fuel cell system, since the target value is decreased when the atmospheric pressure decreases, then a drive power equivalent to when the atmospheric pressure does not tend to decrease is required of the compressor, and an increase in the electric power consumption of the compressor can be prevented, and a decrease in external output can be prevented.
Preferably, the fuel cell system as mentioned above further comprises a back pressure valve located downstream of the cathode electrode, whose opening is feedback-controlled by the control device such that the cathode pressure of the fuel cell matches the corrected target value for the cathode pressure.
Preferably, the fuel cell system as mentioned above further comprises a regulator located between the anode gas supply device and the anode electrode, the regulator being operated in accordance with a pilot pressure input thereto from downstream of the compressor to regulate the hydrogen in pressure before the hydrogen is supplied to the anode electrode.
According to another aspect of the present invention, there is provided a fuel cell system including: a fuel cell having an anode electrode and a cathode electrode, the fuel cell generating electricity by supplying hydrogen to the anode electrode, and a reaction gas to the cathode electrode; an anode gas supply device which supplies hydrogen to the anode electrode; and a cathode gas supply device which drives a compressor using electric power generated by the fuel cell, and supplies the reaction gas pressurized to the cathode electrode, comprising: a target pressure setting device which sets a target value for cathode pressure of the fuel cell; a correction device (for example, step S30 in the embodiment) which corrects the target value in accordance with intake air temperature; and a control device which controls the cathode pressure of the fuel cell to the corrected target value.
According to the thus constructed fuel cell system, since the target value can be corrected in accordance with the intake air temperature being a cause of variation in the electric power consumption of the compressor, then even when the intake air temperature varies, the electric power consumption of the compressor can be suppressed and a decrease in external output can be prevented.
Preferably, in the fuel cell system as mentioned above, the correction device decreases the target value when a detected intake air temperature increases.
According to the thus constructed fuel cell system, since the target value is decreased when the intake air temperature increases, then a drive power equivalent to when the intake air temperature does not increase is required of the compressor, and an increase in the electric power consumption of the compressor can be prevented, and a decrease in external output can be prevented.
Preferably, the fuel cell system as mentioned above further comprises a back pressure valve located downstream of the cathode electrode, whose opening is feedback-controlled by the control device such that the cathode pressure of the fuel cell matches the corrected target value for the cathode pressure.
Preferably, the fuel cell system as mentioned above further comprises a regulator located between the anode gas supply device and the anode electrode, the regulator being operated in accordance with a pilot pressure input thereto from downstream of the compressor to regulate the hydrogen in pressure before the hydrogen is supplied to the anode electrode.
According to yet another aspect of the present invention, there is provided a fuel cell system including: a fuel cell having an anode electrode and a cathode electrode which generates electricity by supplying hydrogen to the anode electrode, and a reaction gas to the cathode electrode; an anode gas supply device which supplies hydrogen to the anode electrode; and a cathode gas supply device which drives a compressor using electric power generated by the fuel cell, and supplies the reaction gas to the cathode electrode, comprising: a target flow setting device which sets a target value for flow of the reaction gas to the cathode electrode; an actual flow detecting device that detects an actual flow of the reaction gas to the cathode electrode; and a control device which controls the compressor such that the actual flow of the reaction gas matches the target value for flow of the reaction gas to the cathode electrode.
Preferably, the fuel cell system as mentioned above further comprises a back pressure valve located downstream of the cathode electrode, which is feedback-controlled by the control device to control cathode pressure of the fuel cell.
According to still another aspect of the present invention, there is provided a control method for a fuel cell in which: a fuel cell having an anode electrode and a cathode electrode generates electricity by supplying hydrogen to the anode electrode, and a reaction gas to the cathode electrode; hydrogen is supplied to the anode electrode; and a compressor is driven using electric power generated by the fuel cell to supply the reaction gas pressurized to the cathode electrode, comprising the steps of: setting a target value for cathode pressure of the fuel cell; correcting the target value in accordance with atmospheric pressure; and controlling the cathode pressure of the fuel cell to the corrected target value.
Preferably, in the control method as mentioned above, the correcting step decreases the target value when a detected atmospheric pressure decreases.
According to yet another aspect of the present invention, there is provided a control method for a fuel cell in which: a fuel cell having an anode electrode and a cathode electrode generates electricity by supplying hydrogen to the anode electrode, and a reaction gas to the cathode electrode; hydrogen is supplied to the anode electrode; and a compressor is driven using electric power generated by the fuel cell to supply the reaction gas pressurized to the cathode electrode, comprising the steps of: setting a target value for cathode pressure of the fuel cell; correcting the target value in accordance with intake air temperature; and controlling the cathode pressure of the fuel cell to the corrected target value.
Preferably, in the control method as mentioned above, the correcting step decreases the target value when a detected intake air temperature increases.
Hereunder is a description of a fuel cell system according to the present invention, with reference to the drawings.
A fuel cell (FC) 1 comprises cells of solid polymer electrolyte membrane formed from a solid polymer ion exchange membrane or the like, sandwiched between an anode electrode 2 and a cathode electrode 3, with a plurality of layers of cells each sandwiched between separators (
Air is pressurized to a predetermined pressure by a compressor 10 such as a supercharger (S/C) or the like, then supplied to the cathode electrode 3 of the fuel cell 1 from an air supply flow path 11, and discharged as air off-gas from the fuel cell 1 from an air off-gas flow path 12 via a back pressure valve 13.
On the other hand, the hydrogen gas supplied from an anode gas supply system 4 having a high-pressure hydrogen tank (H2) is decreased in pressure to a predetermined pressure by a regulator 5 provided midway along a hydrogen gas supply flow path (fuel supply flow path) 6, and supplied to the anode electrode 2 of the fuel cell 1. The hydrogen gas supplied to the fuel cell 1 is employed in generation of electricity, and discharged as hydrogen off-gas to a hydrogen off-gas circulation flow path (circulation flow path) 7 from the fuel cell 1.
The hydrogen off-gas circulation flow path 7 is connected to the hydrogen gas supply flow path 6 downstream of the regulator 5 via an ejector 8. Thus, the hydrogen off-gas discharged from the fuel cell 1 is merged with the hydrogen gas supply flow path 6 via the ejector 8, and thus the hydrogen off-gas is mixed with fresh hydrogen gas supplied from the anode gas supply system 4, and supplied again to the anode electrode 2 of the fuel cell 1.
Here, a branch flow path 16 is provided in the hydrogen off-gas circulation flow path 7, and a discharge valve 15 is provided in this branch flow path 16.
Furthermore, a branch flow path 18 branched from the air supply flow path 11 downstream of the compressor 10 is connected to the regulator 5 via an orifice 19, and the regulator 5 is operated in accordance with a pilot pressure input from the branch flow path 18.
Moreover, the anode gas supply system 4, the compressor 10, and the back pressure valve 13 are each connected to a controller (ECU) 14. This controller 14 computes the electric power required for operation of the load, and sends control signals to the anode gas supply system 4 and the compressor 10 based on the computed electric power. Thus, the amount of reaction gases supplied from the anode gas supply system 4 and the compressor 10 is adjusted, and the amount of electricity generated in the fuel cell 1 controlled.
Furthermore, the controller 14 is connected to an accelerator pedal opening sensor 21, an atmospheric pressure sensor 22, an airflow sensor 23 which detects the amount of airflow supplied to the cathode electrode 3 from the compressor 10, an air pressure sensor 24 which detects the air pressure, and an intake air temperature sensor 32, and control is conducted in accordance with the detected values detected by these sensors 21 through 24, and 32. Hereunder is a description of this control.
In step S06, the atmospheric pressure PO is detected by the atmospheric pressure sensor 22, and a correction coefficient is computed in accordance with this atmospheric pressure PO. This correction coefficient is computed using
In step S08, the target pressure is corrected in accordance with the correction coefficient. This correction is conducted by multiplying the target pressure value set in step S04 by the correction coefficient.
In step S10, the inlet pressure (actual pressure) of the cathode electrode 3 is detected by the atmospheric pressure sensor 24. In step S12, the opening of the back pressure valve 13 is feedback-controlled so that the target pressure corrected in step S08 matches the actual pressure, and the processing for this flowchart is completed.
In step S22, the target generated current for the fuel cell 1 is computed in accordance with the accelerator opening detected by the accelerator pedal opening sensor 21. In step S04 the target airflow is set in accordance with the target generated current. Here, the inlet flow of the cathode electrode 3 is set as the target airflow, however the outlet flow may also be set. In step S26, the inlet flow (actual flow) of the cathode electrode 3 is detected by the airflow sensor 23. In step S28, the rotating speed of the compressor 10 is feedback-controlled so that the actual flow matches the target airflow, and the processing for this flowchart is completed.
In this way, controlling the airflow for the cathode electrode 3 by the rotating speed of the compressor 10, and on the other hand independently controlling the air pressure of the cathode electrode 3 by the back pressure valve 13, is desirable from the point of enabling accurate control of the respective amounts. The compressor 10 and the back pressure valve 13 can be used together for control of the airflow and the air pressure.
Furthermore, the difference between effects of the fuel cell system of the present embodiment and the conventional fuel cell system is explained using
Conversely, with the fuel cell system of the present embodiment, since the electric power consumption of the compressor 10 is low at a low height above sea level (height above sea level: low), a high external output can be obtained. Moreover, even when the height above sea level increases to a certain extent (height above sea level: medium), correction is applied to decrease the cathode electrode 3 inlet pressure, and the generated electric power decreases, while the increase in the amount of work of the compressor 10 can be suppressed. Therefore, the overall electricity generation efficiency can be maintained in a high state similar to that wherein the height above sea level is low. Furthermore, when the height above sea level increases further (height above sea level: high), even if the performance limit of the compressor 10 is reached, since correction is performed to further decrease the inlet pressure of the cathode electrode 3, the increase in the amount of work of the compressor 10 can be suppressed, and electricity generation efficiency can be increased beyond the conventional case.
Next, the fuel cell system in a second embodiment of the present invention is described using
In this manner, in the present embodiment, even if the intake air temperature varies, the electric power consumption of the compressor 10 can be suppressed, and a decrease in the external output can be prevented, and electric power can therefore be generated efficiently even if the ambient temperature environment varies.
According to the present invention, even when the atmospheric pressure varies, the electric power consumption of the compressor can be suppressed, and a decrease in external output can be prevented. Therefore efficient electric power generation can be performed even if the ambient pressure environment varies.
According to the present invention, efficient electric power generation can be performed even if the atmospheric pressure decreases.
According to the present invention, even when the intake air temperature varies, the electric power consumption of the compressor can be suppressed, and a decrease in external output can be prevented. Therefore efficient electric power generation can be performed even if the ambient temperature environment varies.
According to the present invention, efficient electric power generation can be performed even if the intake air temperature increases.
The details of the present invention are naturally not limited to the embodiments. For example, in the embodiments, a fuel cell system as mounted in a vehicle has been explained, however, this is not limited to a vehicle. Moreover, in the embodiments, the reference pressure value and the reference temperature value are set, and if the detected atmospheric pressure is less than the reference pressure value, or the detected intake air temperature is greater than the reference temperature value, the cathode pressure target value is controlled to decrease. However, the reference pressure value and the reference temperature value need not be set. That is to say, when the detected atmospheric pressure target value tends to decrease, or when the detected intake air temperature tends to increase, the cathode pressure target value may be controlled to decrease. Furthermore, the control in the first embodiment and the control in the second embodiment may be used together.
While preferred embodiments of the invention have been described and illustrated above, it should be understood that these are exemplary of the invention and are not to be considered as limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the spirit or scope of the present invention. Accordingly, the invention is not to be considered as being limited by the foregoing description, and is only limited by the scope of the appended claims.
Number | Date | Country | Kind |
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2003-398917 | Nov 2003 | JP | national |