This application claims priority from Chinese Patent Application No. 200510130521.X filed on Dec. 13, 2005, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates to a fuel cell system and the control method thereof.
Fuel cells are devices that convert chemical energy into electric energy directly, featured with advantages including high efficiency, low pollution, and low noise, etc. Fuel cells can be individual fuel cells or fuel cell stacks comprising multiple individual fuel cells. As shown in
Anode CH3OH+H2O→CO2+6H++6e (1)
Cathode 3/2O2+6H++6e→3H2O (2)
The reactions between anode and cathode cause the following general reaction:
CH3OH+3/2O2→CO2+2H2O (3)
It is seen from the equation (1): at the anode 2, methanol diffuses through the diffusion layer to the catalyst layer and performs the electrochemical reaction to create CO2, H+, and electrons. It is seen from equation (2): the electrons created at anode 2 pass through the guide plate 4 and the external conductor outside the anode 2, and finally the electrons are captured by the cathode 3. The protons created at anode 2 pass through the proton exchange membrane 1 to the cathode 3 directly, so that the current is formed.
The fuel/gas supply in existing fuel cells is mainly classified into two forms: passive and active.
The passive fuel/gas supply refers to supply fuel and oxidant gas to the two electrodes of fuel cell through fuel-supply tube and gas-supply tube by using concentration diffusion principle. However, due to the fact that the accumulated products CO2 and H2O produced during the reaction can't be transferred away timely, they hinder the diffusion of fuel and oxidant gas to the catalyst layer; in addition, as the reaction continues, the concentration of reactants near the reaction area becomes lower than lower, blocking diffusion of reactants and products; all of those factors make the output power of fuel cell very unstable and then the performance will be degraded.
The active gas/fuel supply refers to the device that is used to transfer fuel and oxidant actively, and, more specifically, refers to add fuel pump and air compressor or fan in the fuel cell system.
For instance, patent application CN1567630A discloses a fuel cell, in which a fuel supply tube to supply fuel and a fuel return tube to recover the fuel after reaction are connected to the anode of the generator, and an air supply tube to supply air and an air exhaust tube to exhaust the air after reaction are connected to the cathode of the generator; in that fuel cell, electricity is generated by the electrochemical oxidation reaction at anode and the electrochemical reduction reaction at cathode; the performance regulating devices include: a voltmeter for measuring the output voltage of said generator and a controller for comparing the measured voltage value with the specified value and thereby detect any abnormality or for regulating the performance. Furthermore, a fuel pump for pumping fuel is mounted on the fuel supply tube and an air compressor for pumping air is mounted on the air supply tube.
Above fuel cell system and control method thereof control the supply volume of fuel and air in accordance with the voltage of the fuel cell; however, as described above, the voltage change of fuel cell is not a direct parameter that reflects the actual situation of the chemical reaction process in the fuel cell; therefore, the method of controlling fuel/air supply in accordance with the voltage of the fuel cell is apparently not directly effective enough, and can't delivery proactively control result, and thereby is not scientific.
Furthermore, above fuel cell system with active fuel/air supply and the control method thereof have two additional drawbacks: in one aspect, the external fuel pump and air compressor/fan will consume a large amount of power when they operate, resulting in low output efficiency of the fuel cell; in another aspect, the fuel pump and air compressor/fan have a very short service life under the continuous operation condition.
In view of the drawbacks in existing fuel cell systems with active fuel/air supply and the control method thereof as described above, such as indirect and inefficient control and short service life, the present invention provides a fuel cell system with direct and effective control, high output efficiency, and long service life as well as a control method of said fuel cell system.
The inventor has found that the direct parameter that reflects the actual situation of reaction in fuel cell is the magnitude of the discharge current. It is seen from above equations (1), (2) and (3): when there is more methanol involved in the reaction at the anode 2, the discharge current output from the fuel cell is higher (i.e., more electrons are produced); however, when there is less methanol involved in the reaction at the anode 2, the discharge current output from the fuel cell is lower (i.e., fewer electrons are produced). It is obvious that the value of discharge current depends directly on the amount of reactant. Similarly, at the cathode 3, the discharge current output from the fuel cell also directly depends on the amount of the oxidant. Therefore, a fuel cell system in which the discharge current is directly associated to the fuel and air used and the control method for said fuel cell system are more direct and effective.
The fuel cell system provided in the present invention comprises: a fuel cell generator, a fuel supply unit, a gas supply unit, a detection unit and a control unit; said fuel supply unit and gas supply unit are connected to the anode inlet and cathode inlet of the fuel cell generator respectively; said detection unit is connected to the two electrodes of the fuel cell generator and is for detecting the discharge parameter of said fuel cell generator; said control unit is connected to the fuel supply unit, the gas supply unit, and the detection unit, respectively, and is for controlling fuel supply of said fuel supply unit and gas supply of said gas supply unit in accordance with the discharge parameter detected by said detection unit; wherein, said detection unit is a current detection device; said discharge parameter of the fuel cell generator detected by said detection unit is the discharge current value.
The control method for fuel cell system provided in the present invention comprises the following steps: detecting the discharge parameter of fuel cell generator in the fuel cell system; controlling fuel supply of the fuel supply unit and gas supply of the gas supply unit in accordance with the detected discharge parameter; wherein, said detected discharge parameter of the fuel cell generator is the discharge current value.
The fuel cell system and the control method thereof provided in the present invention improves the existing fuel cell systems with active fuel/gas supply and the control method thereof; it utilizes the discharge current value output from the fuel cell generator as the main discharge parameter to control the fuel supply unit/gas supply unit. Compared to the system and control method that control the fuel supply unit/gas supply unit by detecting the discharge voltage of the fuel cell generator, the fuel cell system and the control method thereof are more direct and effective in control and delivers a proactive control effect, and can avoid hindering to diffusion of the reactant and the products. The fuel cell system and the control method in a preferred embodiment of the present invention can also control the working duration within a working cycle of the fuel supply unit/gas supply unit in accordance with the discharge current, i.e., the working duration will be longer and the idle duration will be shorter if the discharge current is high; the working duration will be shorter and the idle duration will be longer if the discharge current is low. Therefore, the fuel supply unit/gas supply unit can operate intermittently; in addition, the intermittent operation can be associated to the discharge current output from the fuel cell. In that way, the fuel and oxidant can supplied as appropriate to match the discharge current; as the result, the drawback that the fuel supply unit/gas supply unit still consume a great deal energy and thereby result in inefficiency when the discharge current is small can be prevented, and the fuel cell can output stably at a higher power. Furthermore, the present invention is low in cost and easy to implement; therefore, it is of great significance to organic fuel cells for small electronic products.
The fuel cell system and the control method provided in the present invention will be further described with reference to the accompany drawings.
As shown in
Said fuel cell generator 5 is a individual fuel cell or fuel cell stack; said fuel cell stack is composed of multiple stacked individual fuel cell; said fuel cell generator 5 further comprises fuel cell reaction electrodes, electrode plates with flow channels designed to transfer oxidant gas and fuel, and current guide devices, which are comprised in conventional fuel cell generators; the structures of those devices are known to those skilled in the art.
Said fuel supply unit 6 comprises a fuel pump 10, a fuel supply tube and a fuel return tube (shown as arrowed straight lines in
Said gas supply unit 7 comprises a gas pump 11, a gas supply tube, and a gas exhaust tube (shown as arrowed straight lines in
Said detection unit 8 can be an ohmmeter and Ampere-meter coupled in series, as shown in
Said control unit 9 comprises a signal receiver module, a time decision module, a timing module, a fuel-supply control module, and a gas-supply control module. Said signal receiver module is designed to receive the signals from the detection unit 8, determine the discharge current value in accordance with the signals, and send said discharge current value to the time decision module; said time decision module is designed to decide the scheduled working duration and scheduled idle duration in accordance with the received discharge current value, and send the two to the timing module; said timing module is designed to perform timing for the working duration and idle duration for the fuel supply unit 6/gas supply unit 7, and, if the working duration or idle duration of said fuel supply unit 6/gas supply unit 7 exceeds the scheduled working duration or scheduled idle duration, send a signal to the fuel supply control module/gas supply control module to indicate the scheduled working duration or scheduled idle duration has ended; said fuel-supply control module and gas-supply control module are designed to control fuel supply of the fuel supply unit 6 and gas supply of the gas supply unit 7 in accordance with the signal received from the timing module. Specifically, the timing module performs timing for the working duration and idle duration of fuel pump 10/gas pump 11. The fuel-supply control module and the gas-supply control module control the working state of fuel pump 10 and gas pump 11 respectively; if the fuel-supply control module/gas-supply control module receives a signal indicating the scheduled working duration has ended, the fuel-supply control module/gas-supply control module will stop the fuel pump 10/gas pump 11; if the fuel-supply control module/gas-supply control module receives a signal indicating the scheduled idle duration has ended, the fuel-supply control module/gas-supply control module will start fuel pump 10/gas pump 11.
Specifically, said time decision module decides the scheduled working duration and scheduled idle duration in accordance with the present discharge current value determined by the signal receiver module and sends the data to the timing module. Wherein, said scheduled working duration and scheduled idle duration are decided with a specific strategy, depending on the specific purpose of the fuel cell; for instance, with the curve shown in
In above technical scheme, the time decision module can decide new scheduled working duration and new scheduled idle duration in real time in accordance with the present discharge current value; however, usually the operation of the system is controlled with the new schedule working duration and idle duration after one or several working cycles. If the present discharge current value doesn't change from the previous discharge current value, to save procedures, it is unnecessary to decide new scheduled working duration and new idle duration; instead, the entire system can still operate with the previous scheduled working duration and idle duration. In that case, said control unit 9 preferably further comprises a first current comparator module designed to judge whether the present discharge current value determined and sent by said signal receiver module is equal to the previous discharge current value, and, if the present discharge current value is different from the previous discharge current value, send the present discharge current value to the time decision module; if the present discharge current value is equal to the previous discharge current value, maintain the scheduled working duration and scheduled idle duration decided previously by the time decision module, i.e., the time decision module doesn't need to decide new scheduled working duration and new scheduled idle duration, instead, the entire system will operate in the same manner as it did in the previous working cycle.
Furthermore, if the discharge current value is equal to 0, it indicates the fuel cell generator 5 has discharged completely, and the fuel and gas supply has to be stopped. Therefore, said control unit 9 preferably further comprises a second current comparator module designed to judge whether the discharge current value determined and sent by said signal receiver module is equal to zero, and, if said discharge current value is equal to zero, notify directly said fuel-supply control module and gas-supply control module to stop fuel supply of said fuel supply unit 6 and gas supply of said gas supply unit 7; if the discharge current value is not equal to zero, send the discharge current value to said time decision module, so that said time decision module can decide the scheduled working duration and scheduled idle duration in accordance with said discharge current value.
Those skilled in the art should understand that the execution sequence between said first current comparator module and said second current comparator module can be reversed, without affecting the judgment result. For instance, whether the present discharge current value is different from the previous discharge current value can be judged first; if the present discharge current value is different, whether the present discharge current value is equal to 0 can be judged then; if the present discharge current value is equal to 0, the fuel and gas supply can be stopped; otherwise the present discharge current value is sent to the time decision module; if the present discharge current value is equal to the previous discharge current value, the previous scheduled working duration and idle duration are maintained. Or, whether the present discharge current value is equal to 0 can be judge first; if the present discharge current value is equal to 0, whether the present discharge current value is different from the previous discharge current value can be judged then; if the present discharge current value is different, the present discharge current value can be sent to the time decision module; otherwise the previously decided scheduled working duration and idle duration can be maintained.
Certainly, those skilled in the art can understand that the first current comparator module and the second current comparator module can be integrated in the signal receiver module.
Said timing module can comprise multiple timers with presetted times to perform timing for the working duration and idle duration of the fuel supply unit 6 as well as the working duration and idle duration of the gas supply unit 7, respectively. Said time decision module utilizes the decided scheduled working durations and idle durations as the presetted times for the timers, so that whenever the time counted by a timer exceeds the presetted time, the timer will send a signal indicating the scheduled working duration/scheduled idle duration has ended; whenever said signal is sent, the timer will reset to zero.
Said fuel-supply control module and gas-supply control module can control start/stop of fuel pump 10 and gas pump 11 respectively, as described above; when said fuel pump 10 and gas pump 11 start, fuel/gas will be supplied actively; when said fuel pump 10 and gas pump 11 stop, the system enter into idle mode, and fuel/gas can be supplied passively. Furthermore, the fuel supply volume from said fuel supply unit 6 and the gas supply volume from said gas supply unit 7 can also be controlled. That is to say, said fuel-supply control module and gas-supply control module can control said fuel pump 10 and gas pump 11 to supply fuel and gas at a constant rate or a variable rate. The “constant rate” refers that the supply rate of fuel/gas is constant; i.e., for electric fuel pump 10 or gas pump 11, the power is constant; the “variable rate” refers that the supply rate of fuel/gas is variable, depending on the discharge current value; i.e., the higher the discharge current value is, the higher the supply rate will be; the lower the discharge current value, the lower the supply rate will be; for electric fuel pump 10 or gas pump 11, the power is variable.
The control method for fuel cell system provided in the present invention comprises the following steps: detecting the discharge parameter of fuel cell generator 5 in the fuel cell system; controlling fuel supply of the fuel supply unit 6 and gas supply of the gas supply unit 7 in accordance with the detected discharge parameter; wherein, said detected discharge parameter of the fuel cell generator 5 is the discharge current value.
Wherein, in said method, the step that controlling the fuel supply of said fuel supply unit 6 and the gas supply of said gas supply unit 7 in accordance with the detected discharge parameter comprises the following steps: a signal receiving step, for receiving the detected discharge current value from said fuel cell generator 5 and determining said discharge current value; a time decision step, for deciding the scheduled working duration and scheduled idle duration in accordance with said discharge current value; a timing step, for timing for working duration and idle duration of said fuel supply unit 6/gas supply unit 7, and, when the working duration or idle duration of said fuel supply unit 6/gas supply unit 7 exceeds the scheduled working duration or scheduled idle duration, notifying said fuel-supply control module/gas-supply control module of the scheduled working duration or scheduled idle duration has ended; a fuel-supply control step and a gas-supply control step, for controlling fuel supply of said fuel supply unit 6 and gas supply of said gas supply unit 7 respectively in accordance with the signal indicating the scheduled working duration or scheduled idle duration has ended; specifically, controlling start/stop of said fuel pump 10 and gas pump 11. Refer to above detail description of the modules in the control unit 9 for the steps.
In the case of the control unit 9 in the fuel cell system comprises said first current comparator module, the step that controlling the fuel supply of said fuel supply unit 6 and the gas supply of said gas supply unit 7 in accordance with the detected discharge parameter in said method further comprises the following step: a first current comparison step, for judging whether the present discharge current value determined in the signal receiving step is equal to the previous discharge current value, and, if the present discharge current value is different from the previous discharge current value, deciding the scheduled working duration and scheduled idle duration in accordance with the present discharge current value in the time decision step; if the present discharge current value is equal to the previous discharge current value, maintaining the scheduled working duration and scheduled idle duration decided in the time decision step.
In the case of the control unit 9 in the fuel cell system comprises said second current comparator module, said step that controlling the fuel supply of said fuel supply unit 6 and the gas supply of said gas supply unit 7 in accordance with the detected discharge parameter in the method further comprises the following step: a second current comparison step, for judging whether the discharge current value determined in the signal receiving step is equal to 0, and, if the discharge current value is 0, notifying directly said fuel-supply control module and gas-supply control module to stop fuel supply of said fuel supply unit 6 and gas supply of said gas supply unit 7; if the discharge current value is not equal to 0, deciding the scheduled working duration and scheduled idle duration in accordance with the discharge current value in the time decision step.
Likewise, the execution sequence between said first current comparison step and said second current comparison step can be reversed, without affecting the normal operation.
In above fuel-supply control step and gas-supply control step, not only the start/stop of fuel pump 10 and gas pump 11 can be controlled, but also the fuel supply volume from said fuel supply unit 6 and the gas supply volume from said gas supply unit 7 can be controlled, i.e., the fuel pump 10 and the gas pump 11 are controlled to supply fuel and gas at a constant rate or variable rate.
Hereunder the operation of the fuel cell system and the process flow of the control method provided in the present invention will be described, with reference to the accompanying
As shown in
Therefore, it is seen that the fuel cell system provided in the present invention utilizes the control method to control the fuel supply unit 6/gas supply unit 7 to work intermittently in accordance with the discharge current value. The higher the discharge current output from the fuel cell generator 5 is, the longer the working duration of fuel pump 10 and gas pump 11 will be, and the shorter the idle duration will be, and thereby the more the fuel and oxidant gas conveyed will be; in contrast, the lower the discharge current output from the fuel cell generator 5 is, the shorter the working duration will be, and the longer the idle duration will be; therefore, the method can avoid unnecessary power consumption of fuel pump 10 and gas pump 11 and improve working efficiency.
Hereunder the invention will be further detailed in the example.
The example is used to describe the existing fuel cell systems.
A fuel cell system A is constructed with reference to the fuel cell system disclosed in China patent application CN1567630A.
Wherein, the fuel cell generator is a fuel cell stack composed of 10 stacked individual fuel cell layers, with rated output power and rated current as 5 W and 125 mA, respectively. Each individual fuel cell is constructed in the structure shown in
The example is used to describe the fuel cell system provided in the present invention.
The devices are constructed as indicated in the comparative example 1; however, the difference is: a fuel cell system B is constructed as shown in
The example is used to describe the fuel cell system provided in the present invention.
A fuel cell system C is constructed as described in embodiment 1. However, the difference is: the discharge current from the fuel cell generator is constant at 60 mA/cm2; the working cycle is set to 30 minutes; as indicated on the curve in
Hereunder the characteristics of the fuel cell system provided in the present invention will be described in the next example.
The output power of fuel cell systems A, B, and C are measured with an electronic load instrument respectively, and the curves of output power vs. time are drawn, as shown in
As shown in
As shown in
Likewise, as shown in
Therefore, it is seen from
Number | Date | Country | Kind |
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200510130521.X | Dec 2005 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN2006/003367 | 12/11/2006 | WO | 00 | 12/22/2008 |